te1 01.manufacturing of pectin jas

7/29/2019 TE1 01.Manufacturing of Pectin JAS

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Manufacturing of pectin

Jan Staunstrup

www.cpkelco.com


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1. Where to find pectin

.

production

. aw ma er a process4. Pectin manufacturin rocess


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1.


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1.

Potentially all fruits and vegetables

Need to consider:

Pectin quality

Commercial availabilityPrefer waste streams from other industries

>2 million tonnes of fruit is required per year


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2.

u

Started Germany 1908Based on Apple pomace

Pectin industry grew fast

50ies: more raw material was needed


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2.

Yield

Availability Pectin plant

CP Kelco


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2.

Yield


CP Kelco


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2.

Yield


CP Kelco


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. -

14,0% 0,5% (2009 estimated MT pectin produced)

85,5%

Citrus (Lemon/Lime/Orange) Apple Sugar Beet


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Raw material selection:

suit the current ran e of roducts

Sugar beet has totally different properties

Apple used similar in similar applications

as c rus u no en c

Modern juicers often degrade pectin in

apple juice process


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2. Citrus peel

Onl realistic o tion

Yield up to 1/3 pectin (on dry weight)

Citrus is processed for juice and oil

Latin America

urope


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3. -


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3.


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3. The Lemons Tale1 Lemon Dried Peel Pectin JamLemon Peel1 Lemon Dried Peel Pectin JamLemon Peel

(200 g) (13 g) (3 g) (1000 g)(100 g)(200 g) (13 g) (3 g) (1000 g)(100 g)

JAMJAMJAM

Lemon Juice

(100 g) Lemon OilCattle FeedLemon Juice

(100 g) Lemon OilCattle Feed


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3.


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3.


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3.


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3.


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3.

Transport cost

Juiced peel

, ,

f rom 1000 gram wet peel

Milling

120

140

160

180

Washing

3-4 steps

Water

60

80

100

gram

Natural Gas Dr in

PressingWastewater0

20

juiced peel washed peel

other pectin sugar water


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3.


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3.


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3. Every peel lot is tested

seasonalit

Varity / cultivar

Climate/country

Juice process

Washin conditionsDrying conditions

u


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4. Worlds largest pectin plant


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4.

QC

pH and time determines pectin type

~ pec n so u on


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4.

QC

Fine filtration on perlite


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4.

QC

~ -Insoluble in alcohol - precipitation


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4. -QC


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4.

QC

QC


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Present in all green plants

But not man choices for industr

Based on available peel from juicing

vance manu ac ur ng processMan ectin roducts

Test raw material

Test standardized pectin

te1 01.manufacturing of pectin jas

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