tarp parts manual

Pulltarps Service Parts

Simply The Best!

www.pulltarps.com(800)368-3075

Made in America

4/9/12 Copyright 2012

Table of Contents

Systems Part # PagePulltarps6 Open System.................................................................................101-0215............................................................................. 67 Alum. Open System w/windguard .................................................103-0215............................................................................. 79 Open System.................................................................................105-0215............................................................................. 8Steel Protector System .....................................................................106-0215............................................................................. 9Super Shield System.........................................................................107-0215............................................................................. 10Universal Super Shield ......................................................................108-0215............................................................................. 11Ultimated Aluminum System..............................................................109-0215............................................................................. 129 Open System w/ Electric Pulltarp Drive.........................................110-0215 ............................................................................. 13Universal Super Shiled w/ Electric Pulltarp Drive..............................111-0215 ............................................................................. 14Ultimate Aluminum System w/ Electric Pulltarp Dive.........................112-0215 ............................................................................. 15Steel Protector Plus System..............................................................114-0215 ............................................................................. 16Aluminum Protector Plus System......................................................115-0215 ............................................................................. 17X-Pando Adjustable Steel Protector ..................................................116-3017............................................................................. 18X-Pando Pre-Adjusted Steel Protector .............................................. 116-3018............................................................................. 19

Pulltarp System Options22 Ft. Manual Arm - Retrot Kit .........................................................113-2212 ............................................................................. 2122 Ft. Manual Arm - System Kit.........................................................113-2213 ............................................................................. 2222 Ft. Aluminum Manual Arm - Retrot Kit ........................................113-2222 ............................................................................. 2322 Ft. Aluminum Manual Arm - System Kit ........................................113-2223 ............................................................................. 24Arm Roller Conversion Kit for 8.5 Super Shield ...............................201-0702............................................................................. 25Load Climber .....................................................................................501-0901............................................................................. 26

Automatic Arm Systems9 Open System ................................................................................201-0215, 202-0215, 203-0215........................................... 28Rear Transfer.....................................................................................204-0215, 206-0215, 207-0215........................................... 29Steel Protector System......................................................................208-0215............................................................................. 30Super Shield System ........................................................................209-0215............................................................................. 31Universal Super Shield ......................................................................210-0215, 211-0215, 212-0215, ......................................... 0

215-0215, 216-0215, 223-0215........................................... 32Ultimate Aluminum w/ Electric Drive..................................................213-0215, 214-0215, 220-0215........................................... 33

Systems Part # PageSteel Protector Plus Electric ..............................................................217-0215, 218-0215............................................................ 34Electric Adjustable Steel Protector ...................................................218-3017, 218-3027............................................................ 35Aluminum Protector Plus w/ Electric .................................................221-0215, 222-0215............................................................ 36Rear Transfer Inside Arm System................................................................................................................................................... 37High Mount Arm System................................................................................................................................................................. 38Inside Transfer/High Mount 3 Spring ................................................501-1105, 501-1106 ............................................................ 39Steel Arms to 22 ............................................................................................................................................................................ 404 Spring Assembly.............................................................................501-1103, 501-1104 ............................................................ 41Single Spring Pivots w/ Steel Arms ................................................................................................................................................ 42Single Spring Pivots w/ Aluminum Arms......................................................................................................................................... 43Sing Spring Assembly........................................................................501-1101, 501-1102 ............................................................ 44Aluminum Arms to 22..................................................................................................................................................................... 45Aluminum Spring Assembly...............................................................501-1107, 401-1108 ............................................................ 46

Automatic Arm Parts & OptionsTarp Tamer.........................................................................................201-0701............................................................................. 51Arm Roller Conversion Kit for 8.5 Super Shield ...............................501-070X............................................................................. 52

Smart SwitchSmart Switch with Cab Mounted Switch, 24 volt ...............................501-9933............................................................................. 54Smart Switch with External Switch, 24 volt........................................501-9949............................................................................. 55Smart Switch with Wireless Remote, 24 volt ....................................501-9950............................................................................. 56Smart Switch with External Switch, 12 volt.......................................501-9952............................................................................. 57Smart Switch with Wireless Remote, 12 volt .....................................501-9953............................................................................. 58Smart Switch Basic Kit, 12 volt..........................................................514-0114 ............................................................................. 59

Cable SystemsSingle Cable Super Slider Cover Assembly ......................................502-0184............................................................................. 61Super Slider Hold Down Assembly....................................................502-0007............................................................................. 62Single Cable Rear Pulley Assembly ..................................................502-0201............................................................................. 63Bow System Closer ...........................................................................502-0364............................................................................. 64Rear Closer Assembly (Left)..............................................................502-0380............................................................................. 65Rear Closer Assembly (Right) ...........................................................502-0381............................................................................. 66Closer Rear Pulley Mount Assembly .................................................502-0227............................................................................. 67Single Cable Top Slider Cover Assembly ..........................................502-0184............................................................................. 68Top Slider Hold Down Assembly........................................................502-0007............................................................................. 69

Waste Systems.............................................................................Tower w/ Manual Pulltarp .................................................................513-0073 48.............................................................................Tower w/ Electric Drive .....................................................................513-0011 49

Systems Part # PageHand Crank Drive Kit.........................................................................502-0501, 502-0502, 502-0509........................................... 70Electric Motor Drive Kit ......................................................................502-0601, 502-0509............................................................ 71Electric Gear Motor Drive Kit .............................................................502-0602, 502-0509............................................................ 72Side pulley Box Assembly .................................................................502-0108............................................................................. 73Twin Cable Top Slider Front Assembly ..............................................301-XXXX ........................................................................... 74Twin Cable Rear Pulley Mount ..........................................................502-0202............................................................................. 75Twin Cable Direct Drive Hand Crank Assembly ................................502-0503............................................................................. 76Twin Cable Upper Gear Reduction Hand Crank.................................502-0504 ............................................................................ 77Twin Cable Standard Chain Drive Assembly......................................502-0505 ............................................................................ 78Basic Hand Crank Kit .........................................................................502-0591 ............................................................................ 79Twin Cable Motor Drive Assembly......................................................502-0601 ............................................................................ 80Top Slider Rear Air Gate Bow Assembly ............................................502-0403 ............................................................................ 81Top Slider Air Gate Bow Assembly .....................................................502-0404 ............................................................................ 82

Pulltarps Systems

1513

11

8

12

9

1

6 2

7

7

5

4

10

45

13

6

3

14

15

19

17

20

20

17

18

(OPTIONAL)

(OPTIONAL)

(OPTIONAL)

6" OPEN SYSTEM (#101-0215 WIDTHS OF 80,84,87,89,93,96,100")

REV. 11/6/07 BAB

3

111

1/4" LOCK WASHER1/4"-20 x 1/2"lg. HHCS BOLT6" OPEN END PLATE, (PASS.)6" OPEN END PLATE, (DRVR.)

4SYSTEM END PLATE STUD KIT5/16"-18 x 3/4"lg. CARRIAGE BOLT5/16"-18 NYLOC NUT

11/4" FLAT WASHER USS505-2502

OPEN SYSTEM MOUNT BRKT. (LEFT)ROLLER ASSEMBLY, 80,84,87,89,93,96,100"

501-0632

4

505-2503503-2503501-0204501-0203

503-3104504-3103

501-1521501-13XX

ITEM PART# DESCRIPTION

1234

6789

10111213

11

3

QTY

SPACER ROD 7/8" (OPTIONAL)3/4"-10 x 1"lg. HHCS BOLT (OPTIONAL)

501-980X503-7501

14

12

STEEL SPRING SHAFT ANCHOR501-0804 1

OPEN SYSTEM MOUNT BRKT. (RIGHT)501-1522

54

PULL ROD HARDWARE KIT501-061220 1

QTYPART#ITEM16

17

18

501-0301501-0302501-0621501-0608517-10XX

TARP RETURN RAMPS (STEEL)TARP RETURN RAMPS (ALUM.)ROPE STORAGE HOOK KIT (4 STEEL HOOKS) ROPE STORAGE HOOK KIT (4 ALUM. HOOKS) PULL ROPE 20,25,30,35,40,50'

22111

19 DETERMINEDBY LENGTH

PULLROD 1(85,91,93,96,100,105" LENGTHS)

DESCRIPTIONPULL ROD HARDWARE

15 NYLON WASHER505-5002 1

6

503-3104

504-3103501-0653

505-31021516

1314

501-1504101112

89

501-13XX2501-15XX

505-5002567

34

ITEM1

PART#

31/4" LOCK WASHER

5" STEEL MOUNTING BAR1/4" FLAT WASHER USSSTEEL SPRING SHAFT ANCHOR1/4"-20 X 1/2"lg. HHCS BOLT

5/16"-18 NYLOC NUT5/16" LOCK WASHER

5/16"-18 x 3/4"lg. CARRIAGE BOLTUNIVERSAL BOLT IN STUD KIT 1

124

4

122

13

DESCRIPTION

7.5" ALUMINUM END PLATE (PASS.)

ROLLER ASSEMBLY, 80,84,87,89,93,96,100"

7.5" ALUMINUM END PLATE (DRVR.)

NYLON WASHER

MOUNTING BAR-STEEL, 40,42,43.5,44.5,46.5,48,50"1

11

12

QTY1

1217 15

5

2

91411

8

7

15

101

13

505-2503503-2503501-0804505-2502

501-0207501-0208

5/16"-18 x 1/2"lg. HHCS BOLT 8

6

REV: 3/11/10 NB

16

4

10

13

3

7" OPEN SYSTEM W/WIND GUARD (#103-0235 WIDTHS OF 80,84,87,89,93,96,100")

ALUM. WIND GUARD, 80,84,87,89,93,96,100"501-10XX

503-3101

18

21

20

2218

19

19

22


QTYDESCRIPTIONPART#ITEM

18

19

20

501-0301501-0302501-0621501-0608517-10XX

TARP RETURN RAMPS (STEEL)TARP RETURN RAMPS (ALUM.)ROPE STORAGE KIT (4 STEEL HOOKS)ROPE STORAGE KIT (4 ALUM. HOOKS)PULL ROPE 20,25,30,35,40,50'

217 503-3102 5/16-18 x 1lg. HHCS BOLT 4

2111


PULLROD 1(85,91,93,96,100,105" LENGTHS)

PULL ROD HARDWARE

7

3111

1/4" LOCK WASHER1/4"-20 x 1/2"lg. HHCS BOLT9" OPEN END PLATE, (PASS.)9" OPEN END PLATE, (DRVR.)

6SYSTEM END PLATE STUD KIT5/16"-18 x 3/4"lg. CARRIAGE BOLT5/16"-18 NYLOC NUT

61/4" FLAT WASHER USS505-2502OPEN SYSTEM MOUNT BRKT.ROLLER ASSEMBLY, 80,84,87,89,93,96,100"

501-0632

6

505-2503503-2503501-0220501-0219

503-3104504-3103

501-1526501-13XX


123456789

101112

12

3

QTY

SPACER ROD 7/8" (OPTIONAL)3/4"-10 x 1"lg. HHCS BOLT (OPTIONAL)

501-980X503-7501

1314

12

14

12

11

68

1

5 2

6

4

3

34

12

STEEL SPRING SHAFT ANCHOR501-0804 1NYLON WASHER505-5002 1REV: 11/7/07 BAB

9" OPEN SYSTEM (#105-0235 WIDTHS OF 80,84,87,89,93,96,100")

5

2

13

18

17

15

16

19

19

PULL ROD HARWARE KIT501-061219 1

QTYDESCRIPTIONPART#ITEM15

16

17

501-0301501-0302501-0621501-0608517-10XX

TARP RETURN RAMPS (STEEL)TARP RETURN RAMPS (ALUM.)ROPE STORAGE KIT (4 STEEL HOOKS)ROPE STORAGE HOOKS KIT (4 ALUM. HOOKS)PULL ROPE 20,25,30,35,40,50'

22111


PULLROD 1

16

PULLROD HARDWARE

10

9

(85,91,93,96,100,105" LENGTHS)

(OPTIONAL)

(OPTIONAL)

(OPTIONAL)

7

8

12

22

24

21

10

414

16

7

1

19

2

1312

8

8

15

3

20

23

21

1215

9

14 5

8

11

11

18

18

6

17

12



21

22

501-0301501-0302501-0621501-0608517-100X

TARP RETURN RAMPS (STEEL)TARP RETURN RAMPS (ALUM.)ROPE STORAGE KIT (4 STEEL HOOKS)ROPE STORAGE KIT (4 ALUM. HOOKS)PULL ROPE 20, 25, 30, 35, 40, 50

22111


1

PULLROD HARDWARE

PULLROD (85,91,93,96,100,105" LENGTHS)PULLROD (85,91,93,96,99,105" LENGTHS)

REV 6/21/10 NB

Housing Assembly for 106-0235 Steel Protector

1516

1314

101112

89

501-130X2

567

34

ITEM1

PART# DESCRIPTION

ROLLER ASSEMBLY 80, 84, 87, 89, 93, 96, 100 1

QTY1

501-0138 48" x 5 1/2" GALV. INSERT 1501-1521 SYSTEM MOUNT BRACKET (LEFT) 1501-1522 SYSTEM MOUNT BRACKET (RIGHT) 1501-0254 PASSENGER SIDE PLATE FOR "N" SYSTEM 1501-0253 DRIVER SIDE PLATE FOR "N" SYSTEM 1501-0633 UNIVERSAL BOLT IN STUD KIT 1501-0804 STEEL SPRING SHAFT ANCHOR 1505-5002 NYLON WASHER 1503-2505 1/4"-20 x 3/4"lg. CARRIAGE BOLT 8505-2502 1/4" FLAT WASHER USS 24504-2506 1/4"-20 NYLOC NUT (THIN) 12503-3104 5/16"-18 x 3/4"lg. CARRIAGE BOLT 4504-3103 5/16"-18 NYLOC NUT 4503-2503 1/4"-20 x 1/2"lg. HHCS BOLT 3505-2503 1/4" LOCK WASHER 317

1819

501-010X GALV.STEEL PROTECTOR HOUSING

1/4"-20 NYLOC NUT 8121/4"-20 x 1/2"lg. CARRIAGE BOLT

504-2503503-2501

80, 84, 87, 89, 93, 96, 100

9

1REV: 12/8/07 BAB

1211

10

152

18

16

19

19

16

17

14

3

1SYSTEM END PLATE STUD KITRATCHET ASSEMBLY

NYLON WASHER

RATCHET HOUSING RATCHET COVER RATCHET KIT

SMALL STEEL MOUNTING BARMOUNTING BAR-STEEL, 40,42,43.5,44.5,46.5,48,50"ROLLER ASSEMBLY, 80,84,87,89,93,96,100"8.5" SUPER SHIELD HOUSING, 80,84,87,89,93,96,100"

501-0632501-0630

505-5002

501-0809501-0806501-0825

501-1502501-15XX501-13XX501-01XX

ITEM PART#

1234567

11

11221

QTYDESCRIPTION

98

11

10

13607-0061

505-3102 5/16" LOCK WASHER

PULLTARPS DECAL

10

1#10-32 x 1/2"lg. PHILLIPS PAN SCREW506-9905

144

12503-3101 5/16"-18 x 1/2"lg. HHCS BOLT 10


16

17

501-0301501-0302501-0621501-0608517-10XX

TARP RETURN RAMPS (STEEL)TARP RETURN RAMPS (ALUM.)ROPE STORAGE KIT (4 STEEL HOOKS)ROPE STORAGE KIT (4 ALUM. HOOKS)PULL ROPE 20,25,30,35,40,50"

22111

9

8" SUPER SHIELD SYSTEM (#107-0235 WIDTHS OF 80,84,87,89,93,96,100")

PULLROD HARDWARE

(85,91,93,96,100,105" LENGTHS) 1PULLRODBY LENGTHDETERMINED18

119 501-0612 PULL ROD HARDWARE KIT

4

15

8

11

5

7

6

7

13

10

31

RATCHET ASSEMBLY

NYLON WASHER

1RATCHET KIT501-0825

RATCHET HOUSINGRATCHET COVER

6" LARGE STEEL MOUNTMOUNTING BAR-STEEL, 40,42,43.5,44.5,46.5,48,50"ROLLER ASSEMBLY, 80,84,87,89,93,96,100"9.5"SUPER SHIELD HOUSING, 80,84,87,89,93,96,100"

501-0630

505-5002

501-0806501-0809501-1506501-15XX501-13XX501-01XX

ITEM PART#

12345678

10

1314

112211

QTYDESCRIPTION

11

1SYSTEM END PLATE STUD KIT501-08019 1

12

607-0061

505-3102 5/16" LOCK WASHER

PULLTARPS DECAL

12

1#10-32 x 1/2"lg. PHILLIPS PAN SCREW506-9905 4

1112

1

14

5

7

6

9

15

9

18

17

15

16

4

7

13

503-3101 5/16"-18 x 1/2"lg. HHCSBOLT 12

REV. 1/20/11 NB

9.5" UNIVERSAL SUPER SHIELD SYSTEM

1016

19

2



16

17

501-0301501-0302501-0621501-0608517-10XX

TARP RETURN RAMPS (STEEL)TARP RETURN RAMPS (ALUM.)ROPE STORAGE KIT (4 STEEL HOOKS)ROPE STORAGE KIT (4 ALUM. HOOKS)PULL ROPE 20,25,30,35,40,50"

22111


PULLROD 1

(#108-0235 WIDTHS OF 80,84,87,89,93,96,100")

PULLROD HARDWARE

(85,91,93,96,100,105" LENGTHS)

19

8

11

505-5002504-5001505-5001

503-3105503-2502501-0227501-0228501-1506501-0806501-0825506-9905

503-3101505-3102

PART# Y T QN O I T P I R C S E DITEM

123456789

10111213141516171819

20

21

2223

24

211

416112114

1281

5

4

6

10

1

8

9

16

15

6

2

NYLON WASHER1/2 CRIMP NUT1/2 AN FLAT WASHER

5/16"-18 x 1"lg. HHCS BOLT1/4"-20 x 1/2"lg. SS BHCSALUM. RATCHETEN PLATE 9.5"ALUM. NON RATCHET END PLATE, 9.5"6" LARGE MOUNTING BAR-STEELRATCHET COVERRATCHET KIT#10-32 x 1/2"lg. PHILIPS PAN HEAD5/16" LOCK WASHER5/16"-18 x 1/2"lg. HHCS BOLT

11

3

7

REV: 12/8/07 BAB

9.5" ULTIMATE SUPERSHIELD SYSTEM

501-01XX

501-15XX MOUNTING BAR-STEEL, 40,42,43.5,44.5,46.5,48,50"

ALUM. SUPER SHIELD HOUSING, 80,84,87,89,93,96,100"501-13XX ROLLER ASSEMBLY, 80,84,87,89,93,96,100"

112

(#109-0235 WIDTHS OF 80,48,87,89,93,96,100")

20

23

21

24

21

22

24


501-0301501-0302501-0621501-0608517-10XX

TARP RETURN RAMPS (STEEL)TARP RETURN RAMPS (ALUM.)ROPE STORAGE KITS (4 STEEL HOOKS)ROPE STORAGE HOOK KITS (4 ALUM. HOOKS)PULL ROPE 20,25,30,35,40,50'

22111

DETERMINEDBY LENGTH

PULLROD 1

PULLROD HARDWAREPART# Y T QN O I T P I R C S E DM E T I

(85,91,93,96,100,105" LENGTHS)SYSTEM END PLATE STUD 2.8501-0803

505-2502 1/4" FLAT WASHER USS 4

1918

19

607-0061 PULLTARPS DECAL 1

20

17

12

13

13

14

12

17

20

18

21 22 23

24

2518

19

PULL ROD WASHER 2 1/2"1/4"-20 x 1"lg. SLOTED HEX HEAD

RELIANCE SLEEVE1 1/4" GRAY PVCTARP GUIDE STEEL 1.5" x 5.5"

501-1410517-0106501-0644505-0201506-2502

25

2221

2423

22222

17

18

19

501-0301501-0302501-0643501-0642517-10XX

TARP RETURN RAMPS (STEEL)TARP RETURN RAMPS (ALUM.)ROPE STORAGE HOOK (STEEL)ROPE STORAGE HOOK (ALUM.)PULL ROPE 20,25,30,35,40,45,50'

22441


PULLROD 1

PULLROD HARDWAREPART#ITEM DESCRIPTION QTY

(85,91,93,96,99,105" LENGTHS)

15 5

6

16 11

65

913

12

4

7

1

8

14

47 10 2

6

5

15

3

77

504-3103 5/16"-18 NYLOC NUT

505-3102503-3103503-3108

503-3104501-0801501-0221501-0220

503-7501

514-0201

501-9902

1615

11

1314

12

8

109

SPACER ROD 7/8"3/4"-10 x 1"lg. HHCS BOLT

6 GA. ELECTRIC WIRE

5/16" LOCK WASHER

100'

3

21

5/16"-18 x 3/4"lg. HHCS BOLT5/16"-18 x 1 3/4"lg. HHCS BOLT

5/16"-18 x 3/4"lg. CARRIAGE BOLTSYSTEM END PLATE STUD 2.4"9" OPEN END PLATE, ELECTRIC (DRVR.)9" OPEN END PLATE, (PASS.) 1

31

611

501-1310505-5001


501-1526505-2502

504-5001

54

6

23

1

OPEN SYSTEM MOUNT BRKT.1/4" FLAT WASHER USS

1/2" AN FLAT WASHER1/2"-13 CRIMP NUT

72

11

ROLLER TUBE ASSY, 80,84,87,89,93,96,100"lg. 1

QTY

112V DC ELECTRIC MOTOR517-0906

Housing Assembly for 110-0215 Open System with Electric Drive

12

9

14

5

1011

6

12

1

8

7

8

3

15

4

2

13

13

501-1506

501-1235

15

6" LARGE STEEL MOUNTING BRKT.

ALUM. ADAPTOR PLATE-SW MOTOR

2

1

503-3108

8

12

607-0061

1413

1011

9

503-310567

5

504-3103

4

ITEM PART#

5/16"-18 x 1 3/4"lg. HHCS BOLT

PULLTARPS DECAL

5/16"-18 x 1"lg. HHCS BOLT

5/16"-18 NYLOC NUT

1

1

3

1

DESCRIPTION QTY

503-3101505-3102

501-0632

506-9905

5/16"-18 x 1/2"lg. HHCS BOLT5/16" LOCK WASHER

SYSTEM END PLATE STUD KIT

#10-32 x 1/2"lg. PHILLIPS HEAD PAN

15

4

1

12

505-2502 1/4" FLAT WASHER USS 1

517-0906 12V DC ELECTRIC MOTOR 1

501-01XX1 SS HOUSING 9.5" x 80,84,87,89,93,96,100"lg. 1501-13XX ROLLER TUBE ASSY, 80,84,87,89,93,96,100"lg.2 1

514-0201 6 GA. ELECTRIC WIRE (NOT SHOWN) 100'514-0505 GRAY QUICK DISC0NNECT (NOT SHOWN) 2

3 501-15XX MOUNTING BAR-STEEL, 40,42,43.5,44.5,46.5,48,50"lg. 2

16

19

17

20

17

18


16

17

18

501-0301501-0302501-0621501-0608517-10XX

TARP RETURN RAMPS (STEEL)TARP RETURN RAMPS (ALUM.)ROPE STORAGE KITS (4 STEEL HOOKS)ROPE STORAGE KITS (4 ALUM. HOOKS)PULL ROPE 20,25,30,35,40,50'

22111


PULLROD 1


(85,91,93,96,100, 105 LENGTHS)

Housing Assembly for 111-0215 Universal Super Shield With Electric Drive

20

REV: 11/8/07 BAB

14

20

23

21

24

21

22

7

8

11 1615

10

1716

2

13169

14

4

195

15

11

1218

1

3

12

6


20

21

22

501-0301501-0302501-0621501-0608517-10XX

TARP RETURN RAMPS (STEEL)TARP RETURN RAMPS (ALUM.)ROPE STORAGE KIT (4 STEEL HOOKS)ROPE STORAGE KIT (4 ALUM. HOOKS)PULL ROPE 20,25,30,35,40, 50'

22441


PULLROD 1


(85,91,93,96, 100, 105 LENGTHS)

Housing Assembly 112-0215 Ultimate Aluminum with Electric Drive

24

503-3105503-2502

501-0229501-0228

504-3103503-3108

501-1506

505-2502

503-3101505-3102

607-0061

PART# DESCRIPTION QTYITEM123

4

5678910111213141516

5/16"-18 x 1"lg. HHCS BOLT1/4"-20 x 1/2"lg. SS BHCS

ELEC. ULTIMATE ALUMINUM END PLATE - LEFT SIDEULTIMATE ALUMINUM END PLATE - RIGHT SIDE

6" LARGE STEEL MOUNTING BAR

5/16"-18 NYLOC NUT5/16"-18 x 1 3/4 HEX BOLT1/4" FLAT WASHER USS5/16" LOCK WASHER5/16"-18 x 1/2"lg. HHCS BOLTPULLTARPS DECAL

BAB 12/8/07

501-0129

501-1507 MOUNTING BAR - 40,42,43.5,44.5,46.5,48,50"lg.(SPECIFY STEEL OR ALUMINUM)

501-0803517-0102501-9915

SYSTEM END PLATE STUD KITFLANGED END CAPROLLER DRIVE ALUMINUM END CAP

506-9916 SCREW #8-18 X 3/4" SELF DRILLING

(SPECIFY STEEL OR ALUMINUM)

ULTIMATE ALUMINUM HOUSING - 80,84,87,89,93,96,100"lg.501-1310 ROLLER TUBE - 80,84,87,89,93,96,100"lg.

517-0906

1718

12V DC ELECTRIC MOTOR19

112

2

11111171611715811

15

REV BAB 12/8/07

12

19

21

312

7

5

4

20

18

1113

10 7

1311

817

1

918

1514

6

10

7

16

11

1116

2

PULLROD HARDWARE KIT501-061221 1


18

19

501-0301501-0302501-0621501-0608517-100X

TRAP RETURN RAMPS (STEEL)TARP RETURN RAMPS (ALUM.)ROPE STORAGE KIT (4 STEEL HOOKS)ROPE STORAGE KIT (4 ALUM. HOOKS)PULL ROPE 20, 25, 30, 35, 40,50

22111


1

PULLROD HARDWARE

PULLROD(85,91,93,96,100,105" LENGTHS)

1516

1314

101112

89

501-130X2

567

34

ITEM1

PART# DESCRIPTION

ROLLER ASSEMBLY 80, 84, 87, 89, 93, 96, 100 1

QTY11

501-1521 SYSTEM MOUNT BRACKET (LEFT) 1501-1522 SYSTEM MOUNT BRACKET (RIGHT) 1501-0240 PASSENGER SIDE PLATE FOR "N +" SYSTEM 1501-0239 DRIVER SIDE PLATE FOR "N +" SYSTEM 1501-0633 UNIVERSAL BOLT IN STUD KIT 1501-0804 STEEL SPRING SHAFT ANCHOR 1505-5002 NYLON WASHER 1503-2505 1/4"-20 x 3/4"lg. CARRIAGE BOLT 10505-2502 1/4" FLAT WASHER USS 14503-3104 5/16"-18 x 3/4"lg. CARRIAGE BOLT 4504-3103 5/16"-18 NYLOC NUT 4503-2503 1/4"-20 x 1/2"lg. HHCS BOLT 3505-2503 1/4" LOCK WASHER 3

501-014X GALV. STEEL PROTECTOR HOUSING 80, 84, 87, 89, 93, 96, 100

1/4"-20 NYLOC NUT 10504-2503

Housing Assembly for 114-0215 Steel Protector Plus

21

16

REV BAB 12/8/07

12

19

21

312

7

5

4

20

18

1113

10 7

1311

8 17

1

918

1514

6

10

7

16

11

1116

2

PULL ROD HARWARE KIT501-061221 1


18

19

501-0301501-0302501-0621501-0608517-1003

TRAP RETURN RAMPS (STEEL)TARP RETURN RAMPS (ALUM.)ROPE STORAGE KIT (4 STEEL HOOKS)ROPE STORAGE KIT (4 ALUM. HOOKS)PULL ROPE 20, 25, 30,35, 40,50

22111


1

PULLROD HARDWARE

PULLROD(85,91,93,96,100,105" LENGTHS)

1516

1314

101112

89

501-130X2

567

34

ITEM1

PART# DESCRIPTION

ROLLER ASSEMBLY 80, 84, 87, 89, 93, 96, 100 1

QTY11

501-1521 SYSTEM MOUNT BRACKET (LEFT) 1501-1522 SYSTEM MOUNT BRACKET (RIGHT) 1501-0244 DRIVER SIDE SLIVER END PLATE 1501-0245 PASSANGER SILVER END PLATE 1501-0633 UNIVERSAL BOLT IN STUD KIT 1501-0804 STEEL SPRING SHAFT ANCHOR 1505-5002 NYLON WASHER 2503-2505 1/4"-20 x 3/4"lg. CARRIAGE BOLT 10505-2502 1/4" FLAT WASHER USS 14503-3104 5/16"-18 x 3/4"lg. CARRIAGE BOLT 4504-3103 5/16"-18 NYLOC NUT 4503-2503 1/4"-20 x 1/2"lg. HHCS BOLT 3505-2503 1/4" LOCK WASHER 3

501-014X ALUM. PROTECTOR PLUS HOUSING 80, 84, 87, 89, 93, 96, 100

1/4"-20 NYLOC NUT 10504-2503

Housing Assembly for 115-0235 Aluminum Protector Plus

21

17

A2

1922

21

1

3

14

5

7

1518

816

4

179

11 10

3 613

1220

ITEM NO. PART NUMBER DESCRIPTION QTY.

1 501-0167 76" TELESCOPE STEEL PROT. CENTER HSG. 1

2 501-0168 14" STEEL PROTECTOR ADJ. END (LEFT) 1

3 501-0169 14" STEEL PROTECTOR ADJ. END (RIGHT) 1

4 501-0280 LARGE TELESCOPE RATCHET END PLATE 1

5 501-0281 LARGE TELESCOPE END PLATE PASS. 1

6 501-1550 51" MOUNTING BAR-STEEL 2

7 501-0138 GALVANIZED INSERT 1

8 506-9905 10-32 X 1/2" PHILLIPS PAN HEAD SCREW 4

9 503-2501 1/4-20 X 1/2" USS CARRIAGE BOLT 22

10 504-2506 1/4" HEX LOCK NUT "THIN" 22

11 505-2502 1/4" USS WASHER 5/16" HOLE 22

12 505-3102 5/16" Lock Washer 14

13 503-3101 5/16 - 18 x 1/2" hex bolt 14

14 503-2502 1/4-20 X 1/2" SS BUTTON HD SCREW 4

15 504-2504 1/4"-20 WELD NUT - SINGL 416 501-1504 5" Mounting Bar (STL) 2

17 501-0647 SYSTEM END PLATE RATCHET ASSEMBLY 1

18 501-1363 ADJUSTABLE ROLLER TUBE ASSY 1

19 501-0801 SYSTEM END PLATE STUD 2.4" 120 505-5002 Nylon Washer .51 ID x 1.25 OD x .063 thick 2

21 504-5001 1/2" CRIMP NUT 1

22 505-5001 1/2" AN FLAT WASHER 1

116-3027, 116-3017 X-Pando Adjustable Steel Protector

18

A2

1922

21

1

3

14

5

7

1518

816

4

179

11 10

3 613

1220


1 501-0167 76" TELESCOPE STEEL PROT. CENTER HSG. 1

2 501-0168 14" STEEL PROTECTOR ADJ. END (LEFT) 1

3 501-0169 14" STEEL PROTECTOR ADJ. END (RIGHT) 1

4 501-0280 LARGE TELESCOPE RATCHET END PLATE 1

5 501-0281 LARGE TELESCOPE END PLATE PASS. 1

6 501-1550 51" MOUNTING BAR-STEEL 2

7 501-0138 GALVANIZED INSERT 1

8 506-9905 10-32 X 1/2" PHILLIPS PAN HEAD SCREW 4

9 503-2501 1/4-20 X 1/2" USS CARRIAGE BOLT 22

10 504-2506 1/4" HEX LOCK NUT "THIN" 22

11 505-2502 1/4" USS WASHER 5/16" HOLE 22

12 505-3102 5/16" Lock Washer 14

13 503-3101 5/16 - 18 x 1/2" hex bolt 14

14 503-2502 1/4-20 X 1/2" SS BUTTON HD SCREW 4

15 504-2504 1/4"-20 WELD NUT - SINGL 416 501-1504 5" Mounting Bar (STL) 2

17 501-0647 SYSTEM END PLATE RATCHET ASSEMBLY 1

18 501-13XX ROLLER TUBE ASSEMBLY, 80,84,87,89,93,96,100"lg. 1

19 501-0801 SYSTEM END PLATE STUD 2.4" 120 505-5002 Nylon Washer .51 ID x 1.25 OD x .063 thick 2

21 504-5001 1/2" CRIMP NUT 1

22 505-5001 1/2" AN FLAT WASHER 1

116-3028, 116-3018 X-Pando Pre-Adjusted Steel Protector

19

Pulltarps System Options

21

35 77

24

35 6

8

5

1

4

2

3

MANUAL STEEL ARM RETROFIT KIT

EXISTING

(#113-2212)

7

6

10

9

226222

654321


501-1118503-3713503-3709504-3702501-1229501-1195

ARM SYSTEM PULLROD CONNECTION3/8"-16 x 2 1/2"lg. HHCS BOLT3/8"-16 x 2"lg. HHCS BOLT3/8"-16 NYLOC NUTLOWER CONNECTION ARM PIVOT ASSEMBLY

NB REV: 03/12/10

QTY

21/2"-13 x 1"lg. HHCS BOLT503-50037

ARM OPTIONSITEM PART# DESCRIPTION QTY

UPPER ARM TUBING-DRILLED-BENTUPPER ARM EXTENSION, BENT-359

10501-1230501-1205

22

2UPPER ARM TUBING-DRILLED501-12028

21

87

1

5

3

4

21"

35 77"

35

24"

6"

(OPTIONAL)

1

2

6

2

1

3

1


501-1251

501-1195

ELBOW KIT (STEEL ARMS)PIVOT ASSEMBLY

501-12024 STEEL UPPER ARM TUBING 2

UNIVERSAL TEAR DROP PULL BAR501-04302 1

2LOWER CONNECTION ARM TUBE501-122951 TEAR DROP BUMPER KIT501-12936

QTY

REV: 03/12/10 NB

ARM OPTIONSITEM PART# DESCRIPTION QTY

UPPER ARM TUBING-DRILLED-BENTUPPER ARM EXTENSION, BENT-357

8501-1230501-1205

22

STEEL MANUAL ARM KIT (#113-2213)

22

85

1

4

2

3

EXISTING

7

9

6

MANUAL ALUMINUM ARM RETROFIT KIT (#113-2222)

REV: 11/13/07 BAB

226222

654321


501-1118503-3713503-3709504-3702501-1217501-1195

ARM SYSTEM PULLROD CONNECTION3/8"-16 x 2 1/2"lg. HHCS BOLT3/8"-16 x 2"lg. HHCS BOLT3/8"-16 NYLOC NUTALUMINUM LOWER ARM TUBEPIVOT ASSEMBLY KIT

QTY

21/2"-13 x 1"lg. HHCS BOLT503-50037

ALUMINUM UPPER ARM W/BEND9 501-1214 22UPPER ARM TUBING-DRILLED501-12118

921

77

35

(OPTIONAL)

23

NB REV: 01/27/12

2

11

3

12


501-0791501-0430501-1195

ELBOW KIT FOR ALUMINUM WITH TEAR DROPUNIVERSAL TEAR DROP PULLBAR

15 501-1293 TEAR DROP BUMPER KIT

PIVOT ASSEMBLY KIT2 2ALUMINUM LOWER ARM TUBE501-1 174

QTY

226

7


UPPER ARM TUBING (ORDER SEPERATLY)

501-1211501-1214

ALUMINUM UPPER ARMALUMINUM UPPER ARM WITH BEND

QTY

4

3

1

2

5

6

7

21"

35 77"

ALUMINUM MANUAL ARM KIT

113-2224

WITH BENT ARMS113-2225

10

504-2506

ITEM PART# DESCRIPTION QTY

503-2503506-2502505-2505501-0507517-0106517-0614

5

76

2

43

1

2

33

2

23

1PULL ROD (CUT TO SIZE)1 1/4" GREY PVC (CUT TO SIZE)BRACKET FOR 8" ARM ROLLER ASSEMBLY1/4" x 2" FENDER WASHER1/4"-20 x 1"lg. SLOTED HEAD CAP SCREW1/4"-20 x 1/2"lg. HHCS BOLT1/4"-20 NYLOC NUT

BAB REV: 11/21/07

S8 ROLLER CONVERSION (#501-0702)

2

13

6 4 5

3

37

4

6

5

7

8" SUPER SHIELD HOUSING (REFERENCE)

6

7

25

23/4"-10 x 1"lg. HHCS BOLT503-75012

501-0910109 501-0912

5 503-2514501-0902

501-0903501-0909

6

87

501-0905504-2503

43

STRAP FOR LOAD CLIMBER14 3/4"lg. ROLLER ASSY.

LOAD CLIMBER SWIVEL ARM 5"

1/4"-20 x 2 1/4"lg. HHCS BOLT

LOAD CLIMBER 1" PVC 1 1/4" OD.LOAD CLIMBER ROD 32' lg. 7/8" DIA.

LOAD CLIMBER ANGLE1/4"-20 NYLOC NUT

21

21

21

12

ITEM1 505-2502

PART#1/4" FLAT WASHER USS

DESCRIPTION2

QTY

(#501-0901)

BAB REV. 11/21/07

2

3

1

4

5

6

7

8

9

10

10

OPTIONAL LOAD CLIMBER

26

Automatic Arms

Electric Arm Housings &

12

3417

6

43

108

7

2

5

1

15

25 11

4

3

12

13

14

16

9

9 OPEN ELECTRIC ARM SYSTEM

7

7

504-3103 5/16"-18 NYLOC NUT

BAB REV: 11/13/07

505-3102501-0632

503-3103503-3108503-3104

501-0221501-0220503-7501501-9915506-9916501-980X517-0102 FLANGED END CAP16

17

15

11

1314

12

8

109

SPACER ROD 7/8" (SPECIFY LENGTH)

3/4"-10 x 1"lg. HHCS BOLT ROLLER DRIVE ALUMINUM END CAPSCREW #8-18 X 3/4" SELF DRILLING

5/16" LOCK WASHERSYSTEM END PLATE STUD KIT

31

21111

5/16"-18 x 3/4"lg. HHCS BOLT5/16"-18 x 1 3/4"lg. HHCS BOLT5/16"-18 x 3/4"lg. CARRIAGE BOLT

9" OPEN END PLATE, ELECTRIC (DRVR.)9" OPEN END PLATE, (PASS.) 1

316

1

501-13XXITEM PART# DESCRIPTION

501-1526501-1525505-2502

54

6

2

3

1OPEN SYSTEM MOUNT BRACKET (STEEL)OPEN SYSTEM MOUNT BRACKET (ALUMINUM)1/4" FLAT WASHER USS 7

2ROLLER TUBE - 80,84,87,89,93,96,100"lg. 1

QTY


28

(#201-0215)

ITEM1

PART# DESCRIPTION QTY1501-10XX ALUMINUM WIND GUARD, 74,80,84,87,89,93,96,100"lg.

9

9

1611

1

8

8

16

13

3

6

1115

2

16

7

7

7

REV: 3/15/10 NB

7" ALUMINUM ELECTRIC ARM SYSTEM

4 501-0208501-0209501-0633504-3103501-1504503-3104503-3101505-3102503-3102503-3108

1615

141312111098765

7.5" FOLDED ALUM. END PLATE-PASS.7.5" FOLDED ELE. ALUM. END PLATE-DRVR.UNIVERSAL END PLATE STUD KIT5/16"-18 NYLOC NUT5" MOUNTING BAR5/16"-18 x 3/4"lg. CARRIAGE BOLT5/16'-18 x 1/2"lg. HHCS BOLT5/16" LOCK WASHER5/16"-18 x 5/8"lg. HHCS BOLT5/16"-18 x 1 3/4"lg. HHCS BOLT 1

4158425111

12V DC ELECTRIC MOTOR 1.1 HP (204-0215)12V DC ELECTRIC MOTOR 1.3 HP (206-0215)5/16"-18 x 1"lg. HHCS BOLT

517-0906517-0909503-3103 3

1

ROLLER TUBE ASSEMBLY, 80,84,87,89,93,96,100"lg.501-13XX2 1MOUNTING BAR-STEEL, 40,42,43.5,44.5,46.5,48,50"lg. 2501-15XX3

(#204-0215, 206-0215)

514-0120505-2502 1/4" FLAT WASHER USS

6 GA. ELECTRIC WIRE (NOT SHOWN)1360'

6 4

10

14

1112

5

16

12 11

29

99

8

512

16

13

3

13

1019

14

1

7

124

10

13

15

10

18

10

17

8 6

20

2

9 STEEL PROTECTOR ELECTRIC ARM SYSTEM (#208-0215, 224-0215)

GALV. STEEL PROTECTOR HOUSING, 80,84,87,89,93,96,100"lg.501-01XX

171615

55/16"-18 NYLOC NUT504-310345/16"-18 x 3/4"lg. CARRIAGE BOLT503-310481/4"-20 NYLOC NUT504-2503

251/4" FLAT WASHER USS505-250281/4"-20 x 3/4"lg. CARRIAGE BOLT503-25051UNIVERSAL BOLT IN STUD KIT501-06331ELECTRIC END PLATE "N" SYSTEM501-02551RIGHT END PLATE FOR "N" SYSTEM501-02541SYSTEM MOUNT BRACKET (RIGHT)501-15221SYSTEM MOUNT BRACKET (LEFT)501-1521148" x 5 1/2" GALV. INSERT501-0138

1QTY

1ROLLER TUBE ASSY, 80,84,87,89,93,96,100"lg.

DESCRIPTIONPART#1

ITEM

43

765

2 501-13XX

98

121110

1314

REV: 3/15/10 NB

13315/16"-18 x 1 3/4"lg. HHCS BOLT

5/16"-18 x 3/4"lg. HHCS BOLT5/16" LOCK WASHER12V DC ELECTRIC MOTOR 1.1HP (208-0215)

503-3108503-3103505-3102517-0906

12V DC ELECTRIC MOTOR 1.3HP (224-0215)517-090918

6 GA. ELECTRIC WIREPULLTARPS DECAL

514-0120607-0061

504-2506 1/4"-20 x NYLOC NUT (THIN) 1260'1

19

20

1/4"-20 x 1/2"lg. CARRAIGE BOLT 12503-2501

30

NB REV: 3/15/10

ALUM. ADAPTOR PLATE-SW MOTOR15/16"-18 NYLOC NUT504-3103

5/16"-18 x 1 3/4"lg. HHCS BOLT5/16"-18 x 1"lg. HHCS BOLT

SMALL STEEL MOUNTING BARMOUNTING BAR-STEEL, 40,42,43.5,44.5,46.5,48,50"lg.

8.5" SUPER SHIELD HOUSING, 80,84,87,89,93,96,100"lg.

1111

501-1235

503-3105503-3108501-1502501-15XX501-13XX501-01XX

ITEM123456789

12131415

112213

QTYDESCRIPTION

1011

17

607-0061

505-3102 5/16" LOCK WASHER

PULLTARPS DECAL

13

1#10-32 x 1/2"lg. PHILLIPS PAN SCREW506-9905

18

4

16

503-3101 5/16"-18 x 1/2"lg. HHCS BOLT 10

ROLLER TUBE ASSY, 80,84,87,89,93,96,100"lg.

12V DC ELECTRIC MOTOR517-0906 11/4" FLAT WASHER USSARM ROLLER CONVERSION (SPECIFY HOUSING WIDTH)

11

505-2502501-07XX

PART#

501-0632517-0102501-9915

STUD KITFLANGED END CAPROLLER DRIVE ALUMINUM END CAP

8.5 SUPERSHIELD ELECTRIC ARM SYSTEM(#209-0215)

1

12

13

215

3

613

8

16

14

45

717

18

10

9

11

31

18

17

2

3

8

6 8

15

1710

16

5

411

12

13

14

9

UNIVERSAL SUPER SHIELD ELECTRIC ARM SYSTEM (#210-0215, 216-0215)

NB-REV: 6/21/10

501-01XX1 9.5" SUPER SHIELD HOUSING - 80,84,87,89,93,96,100"lg. 1501-13XX ROLLER TUBE ASSY - 80,84,87,89,93,96,100"lg.2 1501-15XX MOUNTING BAR - 40,42,43.5,44.5,46.5,48,50"lg.



2

501-150X501-1235

16

17

18

6" LARGE MOUNTING BARALUM. ADAPTOR PLATE-SW MOTOR

1

1

503-3108

8

12

607-0061

1413

15

1011

9

503-310567

5

504-3103

45/16"-18 x 1 3/4"lg. HHCS BOLT

PULLTARPS DECAL


5/16"-18 NYLOC NUT

13

1

503-3101505-3102

506-9905501-9915517-0102506-9916501-0632

5/16"-18 x 1/2"lg. HHCS BOLT5/16" LOCK WASHER

#10-32 x 1/2"lg. PHILLIPS HEAD PANROLLER DRIVE ALUMINUM END CAPFLANGED END CAPSCREW #8-18 X 3/4" SELF DRILLINGSYSTEM END PLATE STUD KIT

15

41111

2

12

1

517-0906 12V DC ELECTRIC MOTOR 1.1 HP (210-0215)517-0909 12V DC ELECTRIC MOTOR 1.3 HP (216-0215)

1

Part # DESCRIPTION QTY

505-2502 1/4 FLAT WASHER USS

32

78

11 16

15

10

1716

2

1316914

4

195

15

11

12 18

1

3

12

6

ULTIMATE ALUMINUM HOUSING ELECTRIC ARMS SYSTEM(#213-0215, 220-0215)

503-3105503-2502

501-0229501-0228

504-3103 504-3103

501-1506501-1505

505-2502

503-3101505-3102

607-0061

ITEM123

4

5678910111213141516

5/16"-18 x 1"lg. HHCS BOLT1/4"-20 x 1/2"lg. SS BHCS

ELEC. ULTIMATE ALUMINUM END PLATE - LEFT SIDEULTIMATE ALUMINUM END PLATE - RIGHT SIDE

6" LARGE MOUNTING BAR (STEEL)

5/16"-18 NYLOC NUT5/16"-18 x 1 3/4 HEX BOLT1/4" FLAT WASHER USS5/16" LOCK WASHER5/16"-18 x 1/2"lg. HHCS BOLTPULLTARPS DECAL

NB 3/15/10

501-01XX

501-15XX MOUNTING BAR - 40,42,43.5,44.5,46.5,48,50"lg.(SPECIFY STEEL OR ALUMINUM)

501-0803517-0102501-9915

SYSTEM END PLATE STUD KITFLANGED END CAPROLLER DRIVE ALUMINUM END CAP

506-9916 SCREW #8-18 X 3/4" SELF DRILLING

6" LARGE MOUNTING BAR (ALUMINUM)

ULTIMATE ALUMINUM HOUSING - 80,84,87,89,93,96,100"lg.501-13XX ROLLER TUBE - 80,84,87,89,93,96,100"lg.

517-0906

1718

12V DC ELECTRIC MOTOR 1.1HP (213-0215) 19

112

2

1111117

16117

15811

517-0909 12V DC ELECTRIC MOTOR 1.3HP (220-0215)

PART# DESCRIPTION QTY

33

NB 3/15/10

STEEL PROTECTOR PLUS HOUSING - 80,84,87,89,93,96,100"lg.501-01XX

1819

20

17

55/16"-18 NYLOC NUT504-310345/16"-18 x 3/4"lg. CARRIAGE BOLT503-3104101/4"-20 NYLOC NUT504-2503151/4" FLAT WASHER USS505-2502101/4"-20 x 3/4"lg. CARRIAGE BOLT503-2505

11111

ELECTRIC END PLATE "N" SYSTEMROLLER DRIVE ALUMINUM END CAPFLANGED END CAPSCREW #8-18 X 3/4" SELF DRILLINGBOLT-IN STUD KIT



501-0241501-9915517-0102506-9916501-0633

1RIGHT END PLATE FOR "N" SYSTEM501-0240

1SYSTEM MOUNT BRACKET (RIGHT)501-152X

1SYSTEM MOUNT BRACKET (LEFT)501-152X

1QTY

1ROLLER TUBE - 80,84,87,89,93,96,100"lg.

DESCRIPTIONPART#1

ITEM

4

3

765

2 501-13XX

98

121110

1413

1615

1

1

3315/16"-18 x 1 3/4"lg. HHCS BOLT

5/16"-18 x 3/4 "lg. HHCS BOLT5/16" LOCK WASHER12V DC ELECTRIC MOTOR 1.1HP (217-0215)12V DC ELECTRIC MOTOR 1.3HP (226-0215)PULLTARPS DECAL

503-3108503-3103505-3102517-0906517-0909607-0061

196

1817

11

201

11

5

416

1512

82

12

13

14

127

9

10

163

12

15

15

STEEL PROTECTOR PLUS ELECTRIC ARMS SYSTEM(#217-0215, 226-0215)

34

145

3

20

21

A

22 1715

9

6 7

1118

18 12

1014

19

13

8

17

16

2

ITEM NO. PART NUMBER DESCRIPTION QTY.1 501-0170 TELESCOPING S.P. SUB ASSY 12 501-0282 LARGE SP ELECT END PLATE 13 501-0617 STEEL PROTECTOR SYS HARDWARE 14 501-1364 64.5 ADJUSTABLE ROLLER TUBE 15 501-1367 36" ADJ ROLLER TUBE ASSY 16 501-1504 5" Mounting Bar (STL) 27 501-1550 51" MOUNTING BAR-STEEL 28 501-9915 ROLLER DRIVE ALUM END CAP 3" 19 503-2501 1/4-20 X 1/2" USS CARRIAGE BOLT 510 503-2502 1/4-20 X 1/2" SS BUTTON HD SCREW 411 503-3101 5/16 - 18 x 1/2" hex bolt 1412 503-3103 5/16-18 X 3/4" HHCS BOLT 313 503-3108 5/16 - 18 x 1- 3/4 HHCS BOLT 114 504-2504 1/4"-20 WELD NUT - SINGL 415 504-2506 1/4" HEX LOCK NUT "THIN" 516 504-3103 5/16-18 NYLOCK NUT 117 505-2502 1/4" USS WASHER 5/16" HOLE 618 505-3102 5/16" Lock Washer 1719 506-9935 SCREW, #10-32 X 1/2" P-MOD TRUSS SLF DRL 220 514-0114 SMART SWITCH BASIC KIT - 12V 121 517-0102 FLANGED END CAP 122 517-0929 12V 1.1 HP 80-1 GEAR RATIO SW MOTOR 1

Electric Adjustable Steel Protector(#218-3017, 218-3027)

35

11

311

5

4

9

12

8 7

129

1

6

8

7

10

9

2

13

912

1514

16

9

10

17

ALUMINUM PROTECTOR PLUS ELECTRIC ARM SYSTEM(#221-0215)

BAB REV: 11/13/07

ALUMINUM PROTECTOR PLUS HOUSING,80,84,87,89,93,96,100"lg.501-01XX

55/16"-18 NYLOC NUT504-310345/16"-18 x 3/4"lg. CARRIAGE BOLT503-3104

101/4"-20 NYLOC NUT504-2503151/4" FLAT WASHER USS505-2502101/4"-20 x 3/4"lg. CARRIAGE BOLT503-25051UNIVERSAL BOLT IN STUD KIT501-06331ELECTRIC END PLATE "N" SYSTEM501-02461RIGHT END PLATE FOR "N" SYSTEM501-02451SYSTEM MOUNT BRACKET (RIGHT)501-15221SYSTEM MOUNT BRACKET (LEFT)501-1521

1QTY

1ROLLER ASSY-ELECTRIC DRIVE,80,84,87,89,93,96,100"lg.

DESCRIPTIONPART#1

ITEM

43

765

2 501-13XX

98

121110

1413

16

17

1513315/16"-18 x 1 3/4"lg. HHCS BOLT

5/16"-18 x 3/4"lg. HHCS BOLT5/16" LOCK WASHER12V DC ELECTRIC MOTOR

503-3108503-3103505-3102517-0906

60'1

6 GA. ELECTRIC WIREPULLTARPS DECAL

514-0120607-0061

36

37

3

4

4

4

2

3

2

9

8

REAR TRANSFER INSIDE ARM SYSTEM

6

7

NB REV: 03/11/10

ITEM1

PART# DESCRIPTION QTY1501-0430 UNIVERSAL TEARDROP PULLROD

ALUMINUM 3-SPRING HOUSING ASSY-DRVR.501-1105

2

1

501-1219 ALUMINUM 3-SPRING ARM TUBE, 55"lg.501-0791 ELBOW KIT (FOR ALUMINUM WITH TEAR DROP)

ALUMINUM 3-SPRING HOUSING ASSY-PASS.501-1106ARM STOP501-99403/8"-16 x 2" SELF TAPPING SCREW506-3705

501-1213 ALUMINUM UPPER ARM TUBING, 51 3/8"lg. 222

1

24

34

67

8 9

3

4

1

5

5 501-1293 TEAR DROP BUMPER KIT 1

(#501-0780)

38

3

4

4

4

2

3

2

HIGH MOUNT ARM SYSTEM

6

7

NB REV: 03/10/10

ITEM1

PART# DESCRIPTION QTY1501-0430 UNIVERSAL TEARDROP PULLROD

ALUMINUM 3-SPRING HOUSING ASSY-DRVR.501-1105

2

1

501-1219 ALUMINUM 3-SPRING ARM TUBE, 55"lg.501-0791 ELBOW KIT (FOR ALUMINUM WITH TEAR DROP)

ALUMINUM 3-SPRING HOUSING ASSY-PASS.501-1106

501-1213 ALUMINUM UPPER ARM TUBING, 51 3/8"lg. 222

1

34

67

3

4

1

5


(#501-0781)

13

1

5

3

9

1

4

6

15

2

11

7

12

14

15

10

8

14

3-SPRING HOUSING ASSEMBLY (#501-1106 PASS.)(#501-1105 DRVR.)INSIDE TRANSFER/ HIGH MOUNT OPPOSITE

SHOWN

505-5001

503-25038

517-992112501-1151501-115514

13

501-1123501-1109

1011

9 501-1158

506-0101505-9904

67

5 503-5011

505-2502

504-5004503-5003

2

43

1ITEM PART#

21/2" AN FLAT WASHER

1/4"-20 x 1/2"lg. HHCS BOLT

SMALL SPRING FOR ARM SYSTEMARM DUST COVERUHMW PIVOT RETAINER 2 1/2" DIA.

PIVOT ASSEMBLY INSIDE TRAN.SPRING SIDE PLATE ASSEMBLY

SPRING CONNECTION-ARM SYSTEM

1 1/4" SNAP RINGWASHER, W/TANG 1 7/8"

1/2"-13 x 3 1/4"lg. HHCS BOLT

1/4" FLAT WASHER USS

1/2"-13 NYLOC NUT 1/2"-13 x 1"lg. HHCS BOLT

4

312

11

1

11

1

4

12

DESCRIPTION QTY

BAB REV. 08/7/082O-RING 2" I.D. x 3/32" thk.506-990215

39

53

3

1

4

8

1011

12

9

7

10

8

21"

35 77"

9

29.50"61"

6

612"

24"

6"35

ITEM1

PART# DESCRIPTION QTY501-1202 STEEL UPPER ARM TUBING

45

2

4-SPRING HOUSING-DRIVER SIDE501-1103

ITEM

910 UPPER ARM BENT EXTENSION-35

OFFSET UPPER ARM TUBEUPPER ARM TUBING, DRILLED AND BENT

DESCRIPTION

501-1207501-1230

501-1205PART#

22

QTY2

ARM OPTIONS

1

TEAR DROP BUMPER KIT501-1293 11501-1251 ELBOW KIT (FOR STEEL)

23

8

ILLUSTRATION VIEW SHOWN LOOKING FROM PASSENGER SIDETO REAR OF VEHICLE.

4-SPRING HOUSING-PASSENGER SIDEUNIVERSAL TEAR DROP PULLROD

501-1104501-0430

1 NB REV. 3/11/10

STEEL ARMS TO 22' # 501-0709, 501-0749, 501-0750, 501-0751, 501-0782

6 11/2-13 x 3/4 SET SCREW 501-50087 4

3

6

2

Page 7

52

1

3

3

4

6

4-SPRING HOUSING ASSEMBLY (# 501-1103 LEFT) OPPOSITE(# 501-1104 RIGHT) SHOWN


517-9921503-5008

501-1110501-1121

501-1162506-0101

56

2

43

1

44

211

11 1/4" SNAP RINGWASHER, 1 7/8" x 1 1/4" NARROW RIM

PIVOT ASSEMBLY, 4-SPRING ARM SYSTEM4-SPRING SIDE PLATE ASSEMBLY

1/2-13 x 3/4 SET SCREWSMALL SPRING FOR ARM SYSTEM

BAB REV. 12/3/08

41

SINGLE SPRING PIVOTS WITH STEEL ARMS (#501-0763, 501-0784)

ILLUSTRATION

6

ITEM1

PART# DESCRIPTION QTY501-1202 STEEL UPPER ARM TUBING

5

2

7

TEAR DROP BUMPER KIT501-1293 1ELBOW KIT (FOR STEEL) 1501-1251

23

504-3705 3/8"-16 NYLOC NUT (THIN) 84" ARM ADAPTOR PLATE ASSEMBLY501-1237

NB REV: 3/15/12

ITEM

12

UPPER ARM BENT EXTENSION-35

OFFSET UPPER ARM TUBEDESCRIPTION

501-1204

501-1230

PART#2

2

QTYARM OPTIONS

11

SHOWN LOOKING FROM PASSENGER SIDETO REAR OF VEHICLE.

14OFFSET UPPER ARM TUBE501-1207 2

2UPPER ARM TUBING, DRILLED-BENT501-120513

2

SINGLE SPRING HOUSING-PASSENGER 11

501-1102501-1101 SINGLE SPRING HOUSING-DRIVER 1501-1201 LOWER ARM WITH NUTS 2

4

506-5008 1/2"-13 x 3/4" SET SCREW 4

89

VIEW

10 501-0430 UNIVERSAL TEAR DROP PULLBAR

10

2

11 12"6

29.50"

661"

12

21"

35 77"

13

12"6

29.50"

661"

14

6"35

24"

4

9

5

7

3

3

1

1211

6

13

4

5

8

7

3

Page 8

NB REV: 3/15/12

12

ALUMINUM UPPER ARM TUBE BENT-10'ALUMINUM OFFSET UPPER ARM TUBE501-1215

501-121622

2UPPER ARM TUBING-DRILLED-BENT501-1214

ALUMINUM UPPER ARM TUBE - 10501-1212 215

ITEMALUMINUM LOWER OFFSET ARM TUBE

DESCRIPTION501-1210

PART# QTY2

ARM OPTIONS

11

14

15

5

ITEM12

PART# DESCRIPTION QTY501-1211501-1293

ALUMINUM UPPER ARM OR PULLRODTEAR DROP BUMPER KIT

4

21

ELBOW KIT (FOR ALUM. WITH TEAR DROP) 1501-07913

504-3705 3/8"-16 NYLOC NUT (THIN) 84" ARM ADAPTOR PLATE ASSEMBLY501-1237

ILLUSTRATION VIEW SHOWN LOOKING FROM PASSENGER SIDETO REAR OF VEHICLE.

2

7SINGLE SPRING HOUSING-PASSENGER 1501-1102

501-1101 SINGLE SPRING HOUSING-DRIVER 12ALUMINUM LOWER ARM TUBE501-1209

21"

35 95"

12"6

29.5"

661 "

12"6

29.5"

661"

89 ARM CATCHER ASSEMBLY (OPTIONAL) 1501-1247

10 UNIVERSAL TEAR DROP PULLBAR 1501-0430

SINGLE SPRING PIVOTS WITH ALUMINUM ARMS #501-0764, 501-0765, 501-0785, 501-0786

121314

6

10

2

13

35

21"

77"

4

8

5

6

3

3

1

1211

13

4

5

7

6

3

9

14

15

3

Page 7

712

1

4

10

11

6

2 7

13

13

8

5

1

3

9

FRONT OFVEHICLE

ORDEREDMUST BE

SEPARATELY

ORDEREDMUST BE

SEPARATELY

501-1158 SPRING CONNECTION - ARM SYSTEM 1

505-5001

503-25036

10 501-1151501-1156

1211

13

501-1119

501-1109

8

9

7 501-1181

5 503-5011

505-2502

504-5004

2

43

1ITEM PART#

21/2" AN FLAT WASHER

1/4"-20 x 1/2"lg. HHCS BOLT

ARM DUST COVERROLLED SPRING ASSY. W/STRIP

PIVOT ASSY-DRIVER SIDE

SPRING SIDE PLATE ASSEMBLY

BUSHING KIT

1/2"-13 x 3 1/4"lg. HHCS BOLT

1/4" FLAT WASHER USS

1/2"-13 NYLOC NUT

4

11

1

1

1

1

4

1

DESCRIPTION QTY

501-1237 4" ARM ADAPTOR PLATE ASSEMBLY 1

501-1120 PIVOT ASSY-PASS. SIDE (NOT SHOWN) 1

ORDERED SEPARATELY NB REV: 1/25/11MUST BE

NOT PART OF KIT

HOUSING ASSEMBLYSINGLESPRING

(#501-1102PASS.)

(#501-1101DRVR.) SHOWNOPPOSITE

1/2-13 x 3/4 SET SCREW 506-5008 4

44

TO REAR OF VEHICLE.ILLUSTRATION VIEW SHOWN LOOKING FROM PASSENGER SIDE

8

17

3

3

3

3

5

4

ALUMINUM ARMS TO 22 (# 501-0752, 501-0753, 501-0783)

NB: 3/5/12

87 501-1214

501-1215

ITEM

5

PART#

501-11084 501-11073 501-0791

1ITEM PART#

501-1211

QTYALUMINUM UPPER ARM BENTALUMINUM OFFSET UPPER ARM TUBE

ALUM. 4-SPRING HOUSING ASSY. (PASS.)ALUM. 4-SPRING HOUSING ASSY. (DRVR.)

DESCRIPTIONARM OPTIONS

22

11

QTYALUMINUM UPPER ARM OR PULLROD

ELBOW KIT (FOR ALUMINUM WITH TEAR DROP)

DESCRIPTION

1


6 501-0430 UNIVERSAL TEAR DROP PULL BAR 16

2

61"

12"

29.50"

6

8 6

21"

35 77"

7

3

Page 7

FRONT OF TRUCK

KJH: 02/22/08

7

6

5

4

8

910

1

4

11

HOUSING ASSEMBLY ALUMINUM 4-SPRING

3 2

# 501-1107 (LEFT) OPPOSITE# 501-1108 (RIGHT) SHOWN

8

503-3114


504-3103505-2502503-3109

506-0101501-1162501-1155501-1217501-1122501-1111

5

89

10

76

2

43

1

1

2

36

11

1

21

1ALUMINUM 4-SPRING SIDE PLATE ASSY.NEW PIVOT ASSY, 4-SPRING ARMALUMINUM 4-SPRING ARM TUBE 30"lg.UHMW PIVOT RET. 2 1/2" DIA.WASHER, 1 7/8" x 1/4" NARROW RIM1 1/4" SNAP RING

5/16"-18 x 2"lg. HHCS BOLT1/4" FLAT WASHER USS5/16"-18 NYLOC NUT

5/16"-18 x 3 1/4" HHCS BOLT

SMALL SPRING FOR ARM SYSTEM 4517-992111

46

Waste Systems

.YTQNOITPIRCSEDREBMUN TRAP.ON METI1 501-0647 SYSTEM END PLATE RATCHET ASSEMBLY 12 501-0801 SYSTEM END PLATE STUD 2.4" 13 501-1369 102" ROLLER ASSY. FOR PULLTARP SYS 14 61TLOB EGAIRRAC "8/5 x 81-61/58113-3055 503-3704 3/8"-16 X 1" HHD BOLT 46 504-3102 61TUN COLYN MAJ 81-61/57 504-3702 NUT, 3/8-16 HEX NUT NYLOC ZINC PLT 48 505-2502 1/4" USS WASHER 5/16" HOLE 169 505-3702 WASHER 3/8" SAE FLAT ZINC 4

1REHSAW TALF NA "2/11005-505012kciht 360. x DO 52.1 x DI 15. rehsaW nolyN2005-50511

12 506-9905 10-32 X 1/2" PHILLIPS PAN HEAD SCREW 41"201 GNISUOH REWOT1600-31531

14 1ETALP DNE GNISUOH REWOT2600-31515 513-0064 1"03 ECARB GNISUOH REWOT

1 R RATCHET END PLATEEWOT2700-31561

B

B

C

C

7

9

5

11

86

4

1

16

12

14

6

8

4

10

11

2

A

A

15

13

3

513-0073 Tower Housing48

.YTQNOITPIRCSEDREBMUN TRAP.ON METI

1 501-0662 TOWER HOUSING HARDWARE KIT 1

1TIK ERAWDRAH PMUP3660-1052

3 501-0664 U BOLT / CYLINDER HARDWARE KIT 1

4 501-0666 ELECTRIC TOWER HARDWARE BAG 1

5 501-2304 SINGLE VALVE POWER PACK 1

6 501-2306 2" BORE X 48" LONG HYDRAULIC CYLINDER 1

7 513-0015 SINGLE STAGE BASE ASSY 1

1 NOISNETXE 1 EGATS6100-3158

1GNISUOH REWOT "2017100-3159

10 513-0064 TOWER HOUSING BRACE 30" 1

11 514-9986 1ERIW REWOP PMUP '8

12 514-9989 1ERIW REWOP HCTIWS '8

13 514-9990 1ERIW REWOP ROTOM '91

14 604-0018 9.5 X 13.875 X 108 13/16 2 PART ARM BOX (NOT SHOWN) 1

15 604-0019 9.25 X 4.5 X 102.875 INSIDE BOX - ARM SYS (NOT SHOWN) 1

9

8

7

11

6

5

3

12

13

2 1 4

10

513-0011 Tower Assembly

49

Manual & Automatic Arms Options


NB REV: 03/11/10

501-9939517-0323501-0532506-3703

2

43

12

21

43/8" x 1 1/4"lg. SELF TAPPING SCREWTENSION MOUNT BRACKET ASSEMBLYTUBING, GALV. 1.66" x .083w x 103"lg.UHMW BUSHING, TARP TAMER

2

4

3

4

2

1

1

TARP TAMER (#501-0701)

51

504-2506


503-2503506-2502505-2505501-0507517-0106517-0614

5

76

2

43

1

2

33

2

23

1PULL ROD (CUT TO SIZE)1 1/4" GREY PVC (CUT TO SIZE)BRACKET FOR 8" ARM ROLLER ASSEMBLY1/4" x 2" FENDER WASHER1/4"-20 x 1"lg. SLOTED HEAD CAP SCREW1/4"-20 x 1/2"lg. HHCS BOLT1/4"-20 NYLOC NUT

BAB REV. 11/21/07

2

13

6 4 5

3

37

4

6

5

7

8" SUPER SHIELD HOUSING (REFERENCE)

6

7

S8 ROLLER CONVERSION (#501-0702)

52

Smart Switch

Item # Part # Description QTY:

1 514-0111 Sealed Toggle Switch 1 2 514-0117 Rocker Switch 3 Position Momentary 1 3 514-9954 Rocker Switch Bracket 1 4 514-9916 Solenoid 24 Volt 2

5 514-0407 50 Amp Circuit Breaker 1 6 514-0419 Boot for 50 Amp Circuit Breaker 1 7 514-0323 Strain Relief 1/2" NPT 1 8 514-0324 Strain Relief Lock Washer 1

9 514-0325 Strain Relief Seal 110 514-0317 Black Terminal Boot 2

11 514-0319 Red Terminal Boot 12 514-0307 Connector 6 ga #10 Stud

22

13 514-0303 Connector 14 ga. #10 Terminal 4 14 514-0308 Connector 6 ga. Lug with 1/4" Eyelet 6 15 514-0309 Connector 6 ga. Lug with 3/8" Eyelet 2

17 514-0315 Connector 14 ga. 5/16" Eyelet 2 18 514-0318 Butt Connector 6 ga. 1 19 514-0321 16 ga. Push on Female Terminal 3 20 514-0415 15 Amp 32VDC Blade Fuse 1 21 514-0417 80 Amp Blade Fuse 1 22 517-9923 Plastic Flanged Solenoid Box 1

514-0211 #16-3 Wire PVC 27# Copper 25 Ft.

1

23

21

16

17

1412

18

13

19 20

15

5

6

4

10Black

11Red

7 8 9

22

LS - 3-31-05

Smart Switch with Cab / External Switch - 24 volt (501-9933)

16 514-0413 24V. 40 AMP Type III Breaker

BAB REV. 11/21/07

54

Item # Part # Description: QTY: 1 514-0111 Sealed Toggle Switch 1 2 514-9916 Solenoid 24 Volt 2 3 514-0407 50 Amp Circuit Breaker 1 4 514-0419 Boot for 50 Amp Circuit Breaker 1 5 514-0317 Black Terminal Boot 2 6 514-0319 Red Terminal Boot 2

64

9 514-0308 Connector 6 ga. Lug with 1/4" Eyelet 6 10 514-0309 Connector 6 ga. Lug with 3/8" Eyelet 2 11 514-0318 Butt Connector 6 ga. 1 12 514-0415 15 Amp 32VDC Blade Fuse 1 13 514-0417 80 Amp Blade Fuse 1 14 517-9923 Plastic Flanged Solenoid Box

7 514-0413 24V. AMP Type III Breaker 8 514-0307 Connector 6 ga. #10 Stud

1

1

14

9

711

8 1210

3

4

5Black 6Red2

13

Smart Switch with External Switch - 24 volt (501-9949)

BAB REV. 11/21/07

55

Item # Part # Description: QTY:

1 514-0111 Sealed Toggle Switch 1 2 514-9916 Solenoid 24 Volt 1

3 514-0407 50 Amp Circuit Breaker 1 4 514-0419 Boot for 50 Amp Circuit Breaker 1 5 514-0317 Black Terminal Boot 2 6 514-0319 Red Terminal Boot 2 7 514-0302 Connector 10 ga. 1/4" Eyelet 6 8 514-0308 Connector 6 ga. Lug with 1/4" Eyelet 6 9 514-0309 Connector 6 ga. Lug with 3/8" Eyelet 2

10 514-0318 Butt Connector 6 ga. 1 11 514-0304 Connector 14 ga. Lug with 1/4" hole 2 12 514-0307 Connector 6 ga. #10 Stud 1 13 514-0415 15 Amp 32VDC Blade Fuse 1 14 514-0417 80 Amp Blade Fuse 1 15 517-9923 Plastic Flanged Solenoid Box 1 16 514-9960 Remote Control Transmitter 1 17 517-0920 9 volt Battery (for Remote Control) 1

1

1415

16

17

9

711

8 12

10

3

45Black 6Red

13

Smart Switch with External / Remote - 24 volt (501-9950)

NB 03/11/10

56

2

Item # Part # Description QTY:

1 514-0111 Sealed Toggle Switch 1 2 514-0117 Rocker Switch 3 Position Momentary 3 514-9954 Rocker Switch Bracket

11

4 514-9967 Reversing Polarity 12v Solenoid 1 5 514-0406 40 Amp "Push To Reset Breaker" 1 6 514-0420 Boot for 40 Amp Circuit Breaker 1 7 514-0408 50 Amp Type II Breaker 1 8 514-0323 Strain Relief 1/2" NPT 1 9 514-0324 Strain Relief Lock Washer

10 514-0325 Strain Relief Seal 11 514-0317 Black Terminal Boot 12 514-0319 Red Terminal Boot

1122

13 514-0308 Connector 6 ga. Lug with 1/4" Eyelet 6 14 514-0309 Connector 6 ga. Lug with 3/8" Eyelet 2 15 514-0307 Connector 6 ga. #10 Stud 2

16 514-0321 16 ga. Push on Female Terminal 17 517-9934 Plastic Flanged Solenoid Box 18 506-9904 #10 x 3/4 Self Drilling Screw

312

514-0211 #16-3 Wire PVC 27# Copper 25 Ft.

1

16

17

13

18

14

15

5

764

11Black

12Red

8

9

10

NB REV. 2/08/10

23

Smart Switch with Cab / External Switch - 12 volt (501-9952)

57

Smart Switch with External Switch - 12 Volt - (501-9953)

Item # Part # Description: QTY: 1 514-0111 Sealed Toggle Switch 1 2 514-9967 70 Amp Reversing Solenoid 1 3 514-0408 50 Amp "Push To Reset Breaker" 1 4 514-0420 Boot for 40 Amp Circuit Breaker 1 5 514-0408 50 Amp Type II Breaker 1 6 514-0317 Black Terminal Boot 2 7 514-0319 Red Terminal Boot 2 8 514-0308 Connector 6 ga. Lug with 1/4" Eyelet 6 9 514-0309 Connector 6 ga. Lug with 3/8" Eyelet 2 10 514-0307 Connector 6 ga. #10 Stud 2 11 517-9923 Plastic Flanged Solenoid Box

1

8

11

1093

4

6Black7

Red

5

NB 3/11/10

58

2

59

Item # Part # Description: QTY: 1 514-9967 Reversing Polarity 12v Solenoid 1

2 514-0408 50 Amp Type II Breaker 1 3 514-9954 Rocker Switch Bracket 1 4 514-0117 Rocker Switch 3 Position Momentary 1 5 514-0337 Black Terminal Boot 2 6 514-0336 Red Terminal Boot 2 7 514-0304 Connector 14 ga. Lug with 1/4" Eyelet 1 8 514-0321 Push On Female Terminal 16 ga. 3 9 506-9904 #10 x 3/4" Self Drilling Screw 6 10 514-0303 Connector 14 ga. #10 Stud Eyelet 2 11 514-0307 Connector 6 ga. #10 Stud 2 12 514-0308 Connector 6 ga. Lug with 1/4" Eyelet 6 13 514-0309 Connector 6 ga. Lug with 3/8" Eyelet 2 514-0211 #16-3 Wire PVC 27# Copper 25 Ft.

1 2

4

5

6

7

1110

12 13

98

3Black

Red

BAB REV. 1/23/09

Smart Switch Basic Kit (Part # 514-0114)

Cable Systems

42

5

7

6

3

1

116*********

234567


502-0107502-0105502-0148502-0301502-0320502-0319

PASSENGER PULLEY BOX ASSEMBLYDRIVER PULLEY BOX ASSEMBLY2.5" PULLEY W/ BEARINGUHMW SUPER SLIDER6" SUPER SLIDER BOW12" SUPER SLIDER BOW

QTY

11


502-0184 FRONT COVER ASSEMBLY2502-0383 REAR SLIDER (NOT SHOWN)

QTY

FRONT COVER ASSEMBLY

ASSOCIATED PARTS

Single Cable Super Slider Front Cover Assemblyand Associated Parts

502-0329502-0330502-0331

6" SUPER SLIDER REAR BOW12" SUPER SLIDER REAR BOW16" SUPER SLIDER REAR BOW

111


NB REV: 1/6/11

REAR BOWS (NOT SHOWN)

*** QUANTITIES VARY DEPENDING ON LENGTH ***

Section 2 - Page 7

Super Slider Hold Down Parts (Part # 502-0007)Slider Parts

******************11***

******2***

910

87

56

4

321 506-3703

502-0415502-0425502-0426502-0427502-0428503-2511504-2506502-0419

502-0447506-9908502-9910502-9901

3/8"x 1"lg. SELF TAPPING SCREWBODY HOLD DOWN-7"TRUCK HOLD DOWN HOOK-4"TRUCK HOLD DOWN HOOK-6"TRUCK HOLD DOWN HOOK-7 1/2"TRUCK HOLD DOWN HOOK-9"1/4"-20 x 1 3/4"lg. HHCS BOLT1/4"-20 NYLOC NUT (THIN)OPTIONAL HOLD DOWN BASEPLATE(FOR ALUMINUM BODIES)SLIDER COVER FOR TALL SLIDER#12-14 x 3/4"lg. HEX HEAD SCREWCABLE CLAMP 1/4" GALV. MALABLE1/4" CABLE 7x19 GALVANIZED

QTYITEM PART# DESCRIPTION

BAB REV 11/21/07*** QUANTITIES VARY DEPENDING ON LENGTH ***

3

2

7

9

8

10

4

5

61

62

37

2

4

51

6

1111111

7654321

ITEM PART# DESCRIPTION 505-5001502-0208502-0210502-0213504-5004505-5004505-9905

1/2" AN FLAT WASHER4.5" STANDARD PULLEY W/BEARINGREAR PULLEY MOUNTREAR PULLEY MOUNT COVER

20mm FLAT WASHER

1/2"-13 NYLOC NUT1/2" FLAT WASHER USS

QTY

BAB REV. 11/21/07

Single Cable Rear Pulley Mount Assembly (Part # 502-0201)

63


1 502-0391 12" SS BOW 95.5-102.5" 1

2 502-0392 REAR CLOSER CROSS TIE 1

2

1

Bow System Rear Closer#502-0393

64

12

16

17

7

10 5

15

9

3

6

11

8

14

20

4

13

18

19

2

1716

1

21

22

22

22

22

ITEMNO. PART NUMBER DESCRIPTION QTY.

1 502-0495 UHMW CABLE GUIDE 2

2 502-0494 UHMW RAIL SLIDER 13 502-0540 Bearing 6204-2RS 20 x 47 x 14 14 502-9935 RADIAL BALL BEARING R8-2RS 15 517-9939 SPRING FOR BOW CLOSER 16 506-0102 INTERNAL SNAP RING FOR 1-7/8" BORE 1

7 506-6201 5/8" SNAP RING, EXTERNAL 1

8 506-5006 1/2" SNAP RING. EXTERNAL 1


10 505-6201 5/8" SAE FLAT WASHER 111 504-3101 5/16"-18 HEX NUT 112 502-9932 CLOSER ARM ASSEMBLY LEFT 1

13 502-0377 WELDED CLOSER BRACKET ASSBLY LEFT 1

14 506-9932 10-32 X 1-1/2" PHILLIP PAN HEAD SCREW 215 503-3106 5/16"-18 X 1.25 HHCS GR5 116 504-2503 1/4"-20 USS NYLOCK NUT 317 503-2511 1/4-20 BOLT 1-3/4" LONG 318 506-3105 5/16-18 X 3/4" BTN HD ALLOY CAP SCREW 319 504-3103 5/16-18 NYLOC NUT 320 504-9903 10-32 NYLOCK HEX NUT 221 502-0496 ALUMINUM MOUNTING STRIP 7.25" 1

22 506-9904 #10 x 3/4" SELF DRILLING SCREW 4

Rear Closer Assembly Left

BAB REV. 11/21/07

65

719

20

18

4

10

8

9

16

2

1

17

3

15

13

14

6

12

11

21

21

21

21

22

19

20

5

ITEMNO. PART NUMBER DESCRIPTION QTY.

1 502-0495 UHMW CABLE GUIDE 2

2 506-9932 10-32 X 1-1/2" PHILLIP PANHEAD SCREW 2

3 502-0494 UHMW RAIL SLIDER 1

4 502-0376 WELDED CLOSER BRACKET ASSBLY RIGHT 15 502-0540 Bearing 6204-2RS 20 x 47 x 14 16 517-9939 SPRING FOR BOW CLOSER 17 502-9933 CLOSER ARM ASSEMBLY RIGHT 1

8 506-0102 INTERNAL SNAP RING FOR 1-7/8" BORE 19 502-9935 RADIAL BALL BEARING R8-2RS 1

10 504-3101 5/16"-18 HEX NUT 111 506-5006 1/2" SNAP RING. EXTERNAL 1


13 506-6201 5/8" SNAP RING, EXTERNAL 114 505-6201 5/8" SAE FLAT WASHER 115 503-3106 5/16"-18 X 1.25 HHCS GR5 116 504-9903 10-32 NYLOCK HEX NUT 2

17 506-3105 5/16-18 X 3/4" BTN HD ALLOY CAP SCREW 3

18 504-3103 5/16-18 NYLOC NUT 319 504-2503 1/4"-20 USS NYLOCK NUT 320 503-2511 1/4-20 BOLT 1-3/4" LONG 321 506-9904 #10 x 3/4" SELF DRILLING SCREW 4

22 502-0496 ALUMINUM MOUNTING STRIP7.25" 1

Rear Closer Assembly Right

BAB REV. 11/21/07

66

15

2

4

3

4

6

ITEMNO.

PARTNUMBER DESCRIPTION QTY

1 502-0226 Closer Pulley Mount Assembly 12 502-0208 4.5" Standard Pulley Assy. 13 502-0213 Rear Pulley Mount Cover 14 505-5001 1/2" AN FLAT 25 505-9905 20mm Flat Washer 16 506-5007 1/2"-13 X 1 BUTTON HEAD CAP 1

Closer Rear Pulley Mount Assy (Part # 502-0227)

BABA REV. 11/21/07

67

1 5

42

6

3

Single Cable Top Slider Front Cover Assembly (Part # 502-0184)and Associated Parts

23

4

5 6


502-0107502-0105502-0148

502-0304502-0326502-0327502-0321502-0323502-0322502-0324

PASSENGER PULLEY BOX ASSEMBLYDRIVER PULLEY BOX ASSEMBLY2.5" PULLEY W/ BEARING (INCLUDED WITH ITEMS # 7 & 8)8" HOLD DOWN TOP SLIDER16" TOP SLIDER BOW - 104" LG16" TOP SLIDER BOW - 93" LG12" TOP SLIDER BOW - 104" LG12" TOP SLIDER BOW - 93" LG6" TOP SLIDER BOW - 104" LG6" TOP SLIDER BOW - 93" LG

116

*********************

QTY

QTY


502-0326502-0327502-0321502-0323502-0322502-0324

16" TOP SLIDER BOW - 104" LG16" TOP SLIDER BOW - 93" LG12" TOP SLIDER BOW - 104" LG12" TOP SLIDER BOW - 93" LG6" TOP SLIDER BOW - 104" LG6" TOP SLIDER BOW - 93" LG

******************

QTY

REV NB 1/6/11 *** QUANTITIES VARY DEPENDING ON LENGTH ***

1


502-0184 FRONT COVER ASSEMBLY 1

FRONT COVER ASSEMBLY

ASSOCIATED PARTS

REAR BOWS (NOT SHOWN)

Section 2 - Page 7

Top Sliders Hold Down Assembly (Part # 502-0007)

1011

9

8

67

45

321 506-3703

502-0415502-0425502-0426502-0427502-0428503-2511503-2502504-2506502-0450502-0419

506-9908502-9910502-9901

3/8" x 1"LG SELF TAPPING SCREWBODY HOLD DOWN-7"TRUCK HOLD DOWN HOOK-4"TRUCK HOLD DOWN HOOK-6"TRUCK HOLD DOWN HOOK-7 1/2"TRUCK HOLD DOWN HOOK-9"1/4"-20 x 1 3/4"LG HHCS BOLT1/4"-20 x 3 1/4"LG HCGRS5 ZINC PLATED

TOP SLIDER ROLLER FOR HOLD DOWN1/4"-20 NYLOC NUT (THIN)

OPTIONAL HOLD DOWN BASE PLATE(FOR ALUMINUM BODIES)12-14 x 3/4" HEX HEAD SCREWCABLE CLAMP 1/4" GALV. MALABLE1/4" CABLE 7x19 GALVANIZED

*********************2

******

*********


BAB REV. 12/8/07 *** QUANTITIES VARY DEPENDING ON LENGTH***

1

8

2

3

4

6

6

7

7

7

7

9

10

5

11

69

Single Cable Hand Crank Drive Kit - Standard (Part # 502-0501)Single Cable Hand Crank Drive Kit - with Idler Pulley (Part # 502-0502)Crank Base Mount Assembly - Ordered Separately (Part # 502-0509)

13141516171819

505-5001506-1201502-0510502-0516502-0530504-5004504-5005

4211121

1/2" AN FLAT WASHER1/8" x 1" COTTER PINCRANK BASE PLATE ASSEMBLYCRANK ADJ. SHAFT, 1/2"-13 x 14"lg. THREADED1/2" GUIDE SHAFT 13 1/4"lg.1/2"-13 NYLOC NUT1/2"-13 HEX NUT

QTYCRANK BASE MOUNT ASSEMBLY - PART # 502-0509

HAND CRANK DRIVE KITS - PART # 502-0501 & 502-0502

BAB REV. 11/21/07

PART # 502-0502OPTIONAL, HAND CRANK

DRIVE WITH IDLER PULLEYADDED TO PART # 502-0501

5

54

12

8

76

1

2

109

11

3

502-0508

502-0512502-0533

506-5003

505-9905504-9902

505-3102

505-9905



1

345678

9

1112

1

112122

11

CRANK ARM ASSEMBLY - INCLUDES ITEM 2 502-05672 1SPRING LOCK PLUNGER 1

HAND CRANK DRIVE COVER ASSY.4.5" DRIVE PULLEY "V" GROOVE W/BEARING

1/2"-13 x 1"lg. FLAT HEAD SOCKET CAP

20mm FLAT WASHER20mm NYLOC NUT

5/16" LOCK WASHER

20mm FLAT WASHER

QTY

5/16"-18 x 3/4"lg. HHCS BOLT503-3103

10502-0148 2.5" PULLEY W/BEARING

PULLEY HANDLE SPACER502-056411

WITH IDLER PULLEY #502-0502

18

18

13

14

17

15

13

17

19

14

PART # 502-0509CRANK BASE MOUNT ASSEMBLY

(ORDERED SEPARATELY FROMPART # 502-0501 & 502-0502)

70

Single Cable Standard Motor Drive Assembly (Part # 502-0601)Crank Base Mount Assembly - Ordered Separately (Part # 502-0509)

***

87654321 504-3103

517-0906503-3103517-0326502-0620502-0621502-0635505-3102

41311113

514-0121514-0505

14 1 1 0 - 4 1 52

70'

SMART SWITCH BASIC KITQUICK DISCONNECT TERM 50 AMP6 GA. ELECTRICAL WIRE

5/16"-18 NYLOC NUT12V DC ELECTRIC MOTOR5/16"-18 x 3/4"lg HHCS BOLT.312 x 1.5"lg. DOWEL PINSUPER WINCH MOTOR BRACKET4.5" SUPER WINCH "V" PULLEYSWMOTOR DRIVE COVER ASSEMBLY5/16" LOCK WASHER

2

4

8

3

15

6

7

15

14

9

10

13

11

9

12

15

10


(ORDERED SEPARATELY FROM PART # 502-0601)

9101112131415

505-5001506-1201502-0510502-0516502-0530504-5004504-5005

4211121


QTY

QTY

CRANK BASE MOUNT ASSEMBLY - PART # 502-0509

STANDARD MOTOR DRIVE ASSEMBLY - PART # 502-0601

BAB REV. 11/20/07* NOT SHOWN *



71

Single Cable Gear Reduction Motor Drive Assembly (Part # 502-0602)Crank Base Mount Assembly - Ordered Separately (Part # 502-0509)

11111639112

121110987654321 502-0546

502-0561502-0570505-3102503-3103503-3101503-5007505-5003517-0326502-0592502-0573

1-1/8 PULLEY BUSHINGS GEAR DRIVE MOTOR MOUNT24 TOOTH GEARED PULLEY5/16" LOCK WASHER5/16 -18 x 1" HHCS5/16 - 18x 1/2 " HHCS1/2" - 13 x 2-1/4" HHCS1/2" AN LOCK WASHERDIA. 0.312 x 1.5" DOWEL PINADJUSTABLE MOTOR COVER ASSY W/BEARING37 TOOTH GEARED PULLEY W/BEARINGS

1

12

90'12V DC ELECTRIC MOTOR6 GA. ELECTRICAL WIREQUICK DISCONNECT TERM 50 AMPSMART SWITCH BASIC KIT

514-0123517-0906

514-0505514-0114

***

78

111

12

10

2

4

6

9

3

5

1

18

1813

14

17

15

13

16

19

14


(ORDERED SEPARATELYFROM PART # 502-0602)

13141516171819

505-5001506-1201502-0510502-0516502-0530504-5004504-5005

4211121


QTYCRANK BASE MOUNT ASSEMBLY - PART # 502-0509

GEAR REDUCTION MOTOR DRIVE ASSEMBLY - PART # 502-0602

BAB 11/21/07* NOT SHOWN *



4

72

502-0451503-5014504-5004502-0159502-0157502-0156502-0148


7

76

45

23

1

1

2

3

5

BAB REV 11/20/07

SLIDER BRACKET

SIDE PULLEY COVERBUSHING, PULLEY 20mm (ALUMINUM)

SIDE PULLEY MOUNT

1/2"-13 x 1 3/4"lg. HHCS BOLT1/2"-13 NYLOC NUT

2.5" PULLEY W/BEARING

22

42

11

2

4

6

Single Cable Optional Side Pulley Box Assembly (Part # 502-0108)

73

502-0114502-0145504-3702505-3702506-3704506-3103506-3703502-0166502-0167502-0168502-0326502-0327502-0321502-0323502-0322502-0324502-0304502-9901502-9917

1366648212************************2

1" SHAFT - 105 7/16"PILLOW BLOCK BEARINGNUT, 3/8"-16 HEX NUT NWASHER, 3/8" SAE FLAT3/8"-16 X 1" 1/2" DBLSET SCREW, 5/16"-183/8" X 1" SELF THREADINGPILLOW BLOCK MOUNTINGSMALL PILLOW BLOCK MOUNTING7.5" TWIN CABLE PULLEY16" TOP SLIDER BOW - 104" LG16" TOP SLIDER BOW - 93" LG12" TOP SLIDER BOW - 104" LG12" TOP SLIDER BOW - 93" LG6" TOP SLIDER BOW - 104" LG6" TOP SLIDER BOW - 93" LG8" BOW SLIDER1/4" CABLE AS REQUIREDSLIDER STOP

1234567891011

121314

14

13

14

12

11

9

7

85

6

10

4

3

21

BAB 11/21/07 *** QUANTITIES VARY DEPENDING ON LENGTH ***

Twin Cable Top Slider Front Assembly andAssociated Parts (301-XXXX)

ITEM PART # DESCRIPTION QTY

74

Twin Cable Rear Pulley Mount (Part # 502-0202 w/ Part # 502-0217)

1

43/8 LOCK WASHER505-37034

TWIN CABLE REAR MOUNTING BRACKET3/8 X 1 SELF TAPPING SCREW

502-0216 506-3703

6543

14

DESCRIPTION

3/8"-16 x 1 1/4" HHCS BOLT3/8-16 NYLOC NUT

503-3705504-3702

12

ITEM PART#

4

QTY

502-0217BAB 11/26/07

4

23

5

1

CAN BE PURCHASED SEPARATELYAS AN ASSEMBLY

502-0217

TC REAR PULLEY ASSY

6

75


3/8"-16 x 1 3/4"lg. HHCS BOLT

CRANK HANDLE SLEEVE 48" LONGCRANK HANDLE ARM ASSEMBLY-TWIN CABLE


3/8"-16 NYLOC NUT

5/16"-18 NYLOC NUT

HANDLE LATCH FOR TWIN CABLE

1" U-JOINT, H3 x H3 STD. JT.

CRANK HANDLE EXTENSION, 80" 1

1

1

502-0552

502-0565

502-0559

2

1

22

2

1

321

987654

QTY

504-3103

504-3702

503-3109

502-0550502-0551

503-3708

BAB 11/27/07

Twin Cable Direct Drive Hand Crank Assembly (#502-0503)

9

4

8

6

7

3

2

1 5

5

1

3

76


17181920

321

15141312111098765

16

4

QTY

504-3103 5/16"-18 NYLOC NUT 2502-0513 40B16 x 1" BORE SPROCKET 1

140BS10 x 3/4" BORE SPROCKET502-0515502-0526 LATCH PIN W/ LANYARD 1502-0535 RC 40 ROLLER CHAIN 30"502-0537 RC 40 ROLLER CHAIN MASTER LINK 1504-3702 3/8"-16 NYLOC NUT 2506-3103506-3703

5/16"-18 x 3/4" SET SCREW3/8"x 1" SELF TAPPING SCREW 4

2

503-3109 5/16"-18 x 2" HHCS BOLT 2503-3708 3/8"-16 x 1 3/4" HHCS BOLT 2

506-9922 3/16" x 3/4" KEYSTOCK 1502-0544 BEARING HOUSING ASSEMBLY 1502-0550 CRANK HANDLE ARM ASSEMBLY-TWIN CABLE 1

506-7501 3/4" SPIRAL LOCK 1

502-0551 CRANK HANDLE SLEEVE 48" LONG. 1CRANK HANDLE EXTENSION, 80" LONG502-0552 1DRIVE SHAFT-1" x 5 5/8"502-0554 1

502-0558 HANDLE LATCH FOR TWIN CABLE 11" U-JOINT, H3 x H3 STD. JT.502-0565 1

BAB REV: 11/20/07

1

10

4

15

919

17

16

7

18

83

613

120

5

82

914

12

10

11

7

14

Twin Cable Upper Gear Reduction Hand Crank (Part # 502-0504)

77

SL

PU

LT PRA


21

17181920

321

15141312111098765

16

4

QTY505-3702 1504-3103 5/16"-18 NYLOC NUT 1

140B16 x 1" BORE SPROCKET502-0513502-0515 40BS10 x 3/4" BORE SPROCKET 1502-0527 1/4" x 2 1/2" COTTERLESS HITCH PIN 1502-0529 12" LANYARD 2 LOOPS W/SS TAB 1502-0532 CRANK HANDLE PLUG - .875" 1502-0535502-0537

RC 40 ROLLER CHAINRC 40 ROLLER CHAIN MASTER LINK 1

132"

503-3108 5/16"-18 x 1 3/4"lg. HHCS BOLT 1503-3715 3/8"-16 x 5"lg. HHCS BOLT 1

506-3703 3/8" x 1"lg. SELF TAPPING SCREW 4506-7501 3/4" SPIRAL LOCK 1506-9922 3/16" x 3/4" LONG KEYSTOCK 1

506-3103 5/16"-18 x 3/4"lg. SET SCREW 2

506-1801 3/16" x .126-.250 STEEL POP RIVET 1BEARING HOUSING ASSEMBLY502-0544 1UHMW CRANK HANDLE502-0548 1

502-0553 DRIVE SHAFT - 1 1/8" x 6 1/2" 1

HANDLE LATCH FOR TWIN CABLE502-0558 1LOWER GEAR CRANK HANDLE ARM ASSY502-0556 1

BAB 11/20/07

11

21

616

7

13

12

10

4

5

118

220

1317

14

179

1519

SHOWN FOR REF. ONLY

123

8

Twin Cable Standard Chain Drive Assembly (Part # 502-0505)

3/8" FLAT WASHER

78

ITEM Part # DESCRIPTION QTY1 502-0535 # 40 Roller Chain 1442 502-0513 40B16 x 1 Bore Sprocket 13 502-0537 #40 Roller Chain Master Link 14 506-3703 3/8 x1 Self Tapping Screws 456

506-3103502-0584

Set Screw 5/16-18Basic Hand Crank Assy.

1

Shown For Reference Only

Basic Hand Crank Kit (Part # 502-0591)

BAB REV11/20/07

1

1

2

3

4

5

6

79


1

34

DESCRIPTIONITEM PART# QTY

2 6 GA. ELECTRICAL WIRE (NOT SHOWN)514-0121 70'1

1

ELECT. SWITCH ASSY 50 AMP.(NOT SHOWN)

MOTOR DRIVE KIT

514-0114

502-0612

BAB 11/20/07

4

SHOWN FOR REF. ONLY

SHOWN FOR REF. ONLY

Twin Cable Motor Drive Assembly (Part # 502-0610)

1

80

73

5

2

4

1

14

QTY

44

12

21

1502-0346

PART#

1

ITEM

502-9910504-2506

502-0405503-2511

502-0407502-0406

AIR GATE BOW EXTENSION

32

54

7506-2505 1/4-20 x 5/8 SLOTTED HEX T238

6

1/4"-20 NYLOC NUT "THIN"

DRIVER AIR GATE BOW MOUNT ASSY.1/4"-20 x 1 3/4"lg. HHCS BOLT

DESCRIPTION

6" TOP SLIDER REAR BOWCABLE CLAMP 1/4" GALV MALABLE ASSY.

PASSENGER AIR GATE BOW MOUNT ASSY.

6

8

NB REV: 7/28/11

9

3

1/4"-20 x 1 1/2" HCS BOLT503-25109 2

TWO ADDITIONAL HOLESMAY BE REQUIRED

(2 PLACES)CUT AND DRILLIN FIELD

Top Slider Rear Air Gate Bow Assembly (Part # 502-0403)

Section 2 - Page 9

QTY

4

1

2

2

1

1502-0345

PART#

1

ITEM

504-2506

502-0408

503-2511

502-0407

502-0409

AIR GATE BOW EXTENSION32

54

6

1/4"-20 NYLOC NUT "THIN"

DRIVER AIR GATE SLIDER MOUNT ASSY.

1/4"-20 x 1 3/4"lg. HHCS BOLT

DESCRIPTION

6" TOP SLIDER BOW

PASSENGER AIR GATE SLIDER MOUNT ASSY.

BAB REV: 11/20/07

6

5

1

4

3

2

21/4"-20 X 1 1/2" BOLT503-25107

7

3

(2 PLACES)CUT AND DRILLIN FIELD

Top Slider Air Gate Bow Assembly (Part # 502-0404)

82

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