target value delivery - lean construction institute€¦ · 6/4/2017 · target value design...
TRANSCRIPT
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Target Value Delivery
MAY 31-JUNE1 2017
David and Summer Umstot, Umstot Project and Facilities Solutions, LLC
May 31, 2017
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Agenda for the Day
• Introductions - 15 minutes
• Target Value Design (Delivery) – An Overview – 90 minutes
• Short break – 10 minutes
• Sample Project Overview – 15 minutes
• Value Proposition Group Exercise – 30 minutes
• Value Satisfaction Brainstorming – 30 minutes
• Group Conceptual Design – 60 minutes
• Lunch – 60 minutes
• Vote for Best Conceptual Design – 10 minutes
• Develop Budgets for System Clusters – 20 minutes
• Cluster Groups by Major Systems – Round 1 (3 concepts with costs) – 45 minutes
• Group Report Out on Costs – Project Target Cost Assessment -30 minutes
• Break – 15 minutes
• Cluster Groups by Major Systems – Round 2 – 30 minutes
• Group Report Out on Costs – Project Target Cost Assessment – 30 minutes
• Takeaways – 10 minutes
• Plus/Delta – 5 minutes
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Lean Construction Institute Provider Number H561
Target Value Delivery Workshop053117TVDHW
David and Summer UmstotUmstot Project Facilities & Solutions, LLCMay 31, 2017
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7.5 LU|HSW Credit(s) earned on completion of this course will be reported to AIA CES for AIA members. Certificates of Completion for both AIA members and non-AIA members are available upon request.
This course is registered with AIA CES for continuing professional education. As such, it does not include content that may be deemed or construed to be an approval or endorsement by the AIA of any material of construction or any method or manner ofhandling, using, distributing, or dealing in any material or product.
_______________________________________Questions related to specific materials, methods, and services will be addressed at the conclusion of this presentation.
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Target Value Design (Delivery) is a disciplined management practice that is used throughout project definition, design, detailing, construction, commissioning and activation to assure that the facility meets the operational needs and values of the users, is delivered within the allowable budget, and promotes innovation though out the process to increase value and eliminate waste. Participants in this course learn about real-life experiences to open their mind to new ideas about innovation, constraints, and prototyping. They will learn how to drive innovations into a project within constraints and understand the importance of continual cost estimating in giving power to the end users to add value. At the end of the course, participants will understand the parameters and have methods for structuring TVD within their projects. In this interactive hands-on workshop, participants will use a mock project at Beloit College with a $32M target cost to learn the specific steps in successfully implementing target value design (delivery).
CourseDescription
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LearningObjectives
1. Participants in this workshop will learn how to collaborate with design, trade and construction partners to enhance the value proposition on a project within a fixed budgetary constraint.
2. Participants in this workshop will learn how to interactively coordinate real time pricing with design to meet project requirements within project constraints.
3. Participants will recognize and understand the importance of early specialty trade involvement. They will understand the importance of continual cost estimating of projects to enable designers to more effectively make informed decisions communicate value adds to the end users.
4. Participants will understand the parameters and methods for structuring TVD within their projects.
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Why Target Value Design?
Traditional Project Design and Delivery Approaches are Failing at Alarming Rates!
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“Danger: Cost overruns and delays possible. Scope not yet fully settled. Price to be determined later.” – Richard Korman, ENR Viewpoint January 25, 2016
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63%
Capital Projects’ Budget Performance
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75%
Capital Projects’ Schedule Performance
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Source: McKinsey (2017)
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Risk is high.
The Problem w/ Traditional Delivery
Source: LCI Transforming Design and Construction 2016
“Lean processes bring about improvements not only in cost and delivery but also in quality and safety.” — World Economic Forum’s Shaping the Future of Construction: A Breakthrough in Mindset and Technology (pg. 31).
70% of projects are delivered late.
73% of projects are over budget.
Rework and waste is high.
Teamwork is unreliable.
Customers are not satisfied.
Profit margins are shrinking.
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Why Lean?
Construction productivity is declining.
Construction costs are skyrocketing.
Injuries are too high.
Traditional planning systems are unable to produce predictable workflows.Workflow reliability directly affects speed and cost of projects.
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What is Lean?
“Producing what is needed, when it is needed, with the minimum amount of time, materials, equipment, labor and space.”
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Lean is not about:Cost cuttingSlashing pricesWorkforce reductions
Lean is about:Focusing on value Eliminating wasteContinuous improvement
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Target Value Delivery (TVD)
“A collaborative team managed design process that is used throughout all stages of design and construction to ensure that projects are delivered within the allowable budget, that projects meet the operational needs and values of the users and that projects promote innovation to increase value and eliminate waste”.
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Value
What the customer wants from the process. The customer defines value.
The value definition is composed of statements that describe expected outcomes, or “value” that the project will deliver.
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Source: McGraw-Hill (2014)
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© 2017 Umstot Project & Facilities Solutions, LLC
Frequency with Which Projects Meet Expectations
Source: McGraw-Hill (2014)
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“Value is in the eye of the beholder.”
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noun: value; plural noun: valuesthe regard that something is held to deserve; the importance, worth, or usefulness of something.
verb: value; 3rd person present: consider (someone or something) to be important or beneficial; have a high opinion of.
val·ue (valyo͞o)
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How does one define value?
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Spaceship 2.0
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Poseidon Desalination Plant – San Diego
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182,500-square-foot LEED Platinum Energy Systems Integration Facility
National Renewable Energy Lab, Golden, Colorado
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Heydar Aliyev Center, Azerbaijan
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The Right Cost for the Business Case
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Capital Costs
Operational Costs
Total Cost of Ownership
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Halley VI Antarctic Research Station
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Bullitt Center, Seattle
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Business Continuity/Energy Efficiency/Renewable Energy
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Occupant Productivity
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Understanding value through the eyes of the customer yields excellence!
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Who’s Using Target Value Design?
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TargetValue
Design
Definition of value
Conceptualestimating
Keys to collaboration
Concurrent Estimating
Set-based design
Target costing
Systemsintegration
Big Room
Collaborative Problem Solving
Elements of Target Value Design
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Developing the value proposition•From values to program•From program to interactive design•From interactive design to selecting •design optionsFrom design options to TVD clusters•From clusters to systems and pricing•To fully developed package•
TVD Flow
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Project Team and Sub-Teams
Core Team
Senior or Executive Management Work
ClustersCross-discipline
Stakeholder Representation
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Big Room
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• Mindset• Intense focus on advancing
work• Refers to the behaviors &
actions of team• Its about the collaborative
behavior of a team and the work they are producing
Big Room – What?
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• Foster behavior leading to high performing team
• Adds significant value
• Drives down overall project costs
• Rapid advancement of work in short time frame
• Less rework and less waste
• Collaborative brain power together
Effective Big Room
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The MacLeamy Curve
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Collaborative Design Conversation
Problem Solving
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Collaborative Problem Solving
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ValueProposition
Value Definition
Value Delivery Design & Construction
Value Capture
TEAM FORMATION
CONCEPTUAL DESIGN
CONTINUOUS ESTIMATING
MILESTONE PLANNING
BIG ROOM
TARGET VALUE TRACKING
PRODUCTION DESIGN
Target Value Delivery Phases & Components
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Traditional
Cost as an output of design
Wait till I’m finished; don’t bother me mentality
Time consuming manual quality take-off
Early commitment to design solutions
Design, then calculate cost of design
Tabular cost estimates and reports for owners
Integrated
Cost as an input to design
Share information early and often
Rapid model based estimating
Carry multiple solutions sets forward as long as possible
Provide cost feedback to concepts rather than drawings
Graphical display posted for all to see
DESIGN, THEN ESTIMATE VS. TVD
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Conditions of Satisfaction (CoS)
• Language Act of Making a Promise• CoS are measurable statements that tell
the project delivery team what tests a project must pass to be accepted as a success.
• No – compromise goals – This YET That• Informs decision-making for team• Post in Team Space – Keep Active
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When to Set the Target Cost?
47
• Early in the project process.• Don’t wait until you start construction!!!
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How to Set the Target Cost?
• Clearly understand the value proposition and prioritization.• Don’t pick numbers out of the air without a firm business case
understanding.• Estimates based on past performance are embedded with waste.
Set a target that strives to eliminate some of the embedded waste. 20% is not uncommon.
• Have the core team members buy in to setting the target cost. • Eliminate individual buffers (waste) in historic estimating models.• Have the right players on the core team that are empowered to
make financial commitments on behalf of their organization.
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Design Phase Pricing Model
SD DD CD Pricing Construction
Traditional Pricing/ Value Engineering Model
TVD Design Model
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TVD Guidelines
Develop detailed • Cost ModelClear schedule of values•
Measure against • benchmarks
Design to the • estimate vs. estimating a design
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TVD Guidelines
• Collaboratively develop Path to Target & Risk Mitigation Plans
• Have collaborative designconversation
• Make decisions after considering sets
• Collaboratively make decisions in context of whole
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How Multiple Systems Interact to Target Cost
Building
System 1
System 2
System 3
System 4
System 5
System 2
System 3
System 4
System 5
System 1
Target Cost Reduction
Current Cost Current Cost Target Cost
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Path to Target
Trade Estimate Target Probable Savings
Concrete $3,504,798 $3,200,000 $3,200,000 -$304,798
Steel $4,355,000 $4,350,000 $4,355,000 $0
Millwork 1,933,550 $1,668,000 $1,596,362 -$337,188
Window $856,589 $913,500 $1,077,545 $220,956
Stucco $1,194,187 $930 $1,027,725 -$166,462
Doors $1982,988 $1,785,000 $1,900,000 -$82,988
Kitchen Equip $1,200,000 $1,200,000 $1,100,000 -$100,000
P-tube $314,700 $283,000 $283,000 -$31,700
$15,746,812 $14,579,500 $14,789,632 -$957,180
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Risk Mitigation
Risk Estimate $ Level
City Development Plan & Architectural Review processdelays
$30,000 Med
Community response to project during planning commission $10,000 Low
Shared parking requirements with TMC $250,000 LowProgram & scope changes $100,000 HighMaterial cost escalation (5%) $100,000 HighProcurement of remaining traders & partners $80,000 LowTotal $570,000
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Target Value Tracking Activities
Photo Credit: InsideOut Consulting, Inc.
HotTopics
Risks/Costs Path BackPath Back
Identification
Risk Identification Mitigation•strategyCost •Rank•
Target Cost Tracking Transparency
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Target Value Design
© Dick Bayer
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Courtesy:Rudolph & Sletten and WRNS Studio
UCSF Block 23A Target Cost Model
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A3 Dashboard Reporting
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“THE Deal” Universal Health Services
Profit PoolGC
MEP
Arch.
Drywall
Profit
Costs (Direct Indirect
O/H)
RiskMitigation
Other
4 “Buckets” of $$$
50%
Sharing
“Enhanced” Profit
150% max
Initial Business Plan, Project Cost Est. (PCE)
Proj
ect C
ost
$$$
Project Timeline
CompletionKick-off) Permit Drwg
Target Cost
“Burn-Rate” Validation/Design
Budget
Current Working Estimate
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UHS Temecula Hospital Labor Curves
60
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The Evolution of the Design Process
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“Product Development for the Lean Enterprise”, Michael Kennedy
Set-Based Design
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Set-Based Design
EvaluationGate 1
EvaluationGate 2
DesignOption
DesignOption
DesignOption
Concept Selected
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Set-Based Design – Structural Connection Example
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Rebar Alternatives
65
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Courtesy: Tipping Mar
Set-Based Design – Connection Example
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Set-Based Design – Connection Example
Courtesy: Tipping Mar
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Set-Based Solutions
Create
Analyze Converge Decide
From CPR Program
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EXPERIENCE WITH TARGET VALUE DESIGN
San Diego Community College District Experience with TVD
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Wouldn't It Be Nice If You Could...
Average Savings of $900,000 on each of 15 projects
Reduce Average Schedule Delay by 56 days
Enhance Sustainability Objectives by 44%
Reduce Facilities Maintenance Costs by 53%
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Public Owner Benefits
Reduced Waste in Project
Delivery
Sustainable Buildings
Reduced Total Cost
of Ownership
Enhanced Value
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Target Value Design
11 Projects
Avg. Value:US$21.8M
83% Met Target Cost; Avg. 7% Below Target Cost
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Sustainability as a Core ValueLEED Gold Projects
Direct Contract with Architect
Post-Lean
Target Value Design
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Value as Reduced Maintenance Costs
$3.93/sq.ft.
$1.91
$1.73
$1.46
Over 4 Years
74
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Personal Lessons Learned
• Clearly define value at the beginning of the project• Understand the business case constraints• Specialty trade contractor involvement early is essential!• Concurrent contemporaneous estimating is crucial!• Report target cost status first, then design progress• Document design decision-making process through A3 Reports• Consider life cycle costs in design analysis• Use Last Planner® during design
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This concludes The American Institute of Architects Continuing Education Systems Course
Lean Construction Institute [email protected]
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David Umstot, PE, CEMUmstot Project and Facilities Solutions, LLC
619-201-8483 (O)
Questions?
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In the spirit of continuous improvement, we would like to remind you to complete this session’s survey in the Design Forum app! We look forward to receiving your feedback.