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INSPECTION AND TEST PLAN STORAGE TANKS 2 18 -07-2013 Issued for Comment (IFC) M.HEIDARI Rev. Date Description Prep. Check. Approval CONTRACTOR

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  • INSPECTION AND TEST PLAN

    STORAGE TANKS

    2 18 -07-2013 Issued for Comment (IFC) M.HEIDARI

    Rev. Date Description Prep. Check. Approval

    CONTRACTOR

  • Document Title Document Number Page Number

    STORAGE TANKS Inspection and Test Plan

    Client. Proj. Doc. Unit. FWBS. Seq. Rev. Page 2 of 9

    2

    SCOPE

    This Inspection and Test Plan includes tests and inspections to be carried out during performing Storage Tanks of TTOPCO

    TERMS and DEFINITIONS: Hold Point (H):

    A designated point during or following a specific activity at which inspection or examination shall not proceed unless the designated parties have witnessed the inspection and or test.

    Witness Point (W):

    A designated point during or following an important activity at which inspection or examination is required in accordance with the relative procedure. Work may proceed through the designated witness point if Contractor (Silver Teknik) has officially informed that Client Inspector (TTOPCO) is not present due to previously established activity.

    Spot Witness Point (SW):

    A designated point during or following an activity at which spot inspection or spot examination is required in accordance with the relative procedure. Work may proceed through the designated witness point if Contractor (Silver Teknik) has officially informed that Client Inspector (TTOPCO) is not present due to previously established activity.

    Review Point (R):

    It is processed through reviewing any results of inspection or test for information.

    Monitoring (M):

    Random check by a direct or indirect inspection that there is conformance of the item or activity.

    N.A.: Not Applicable Client: TAQ TAQ OPERATION CO.(TTOPCO) Contractor: Silver teknik

  • Document Title Document Number Page Number

    STORAGE TANKS Inspection and Test Plan

    Client. Proj. Doc. Unit. FWBS. Seq. Rev. Page 3 of 9

    2 Sub Contractor: N.A Project: TAQ TAQ PHASE II ASME: American Society of Mechanical Engineers REFRENCES AND DOCUMENTS:

    - B 31.3 Process Piping - ASME BPV CODE SEC V & IX - API 650 - 11th edition

    General notes: A) Elevation measured from top of annular plate. B) Nozzles projections are measured from centerline of tank. C) Nozzles without reinforcement to be ultrasonic tested.

  • Document Title Document Number Page Number

    STORAGE TANKS Inspection and Test Plan

    Client. Proj. Doc. Unit. FWBS. Seq. Rev. Page 4 of 9

    2

    ITEM NO. Inspection And Test Item

    Applicable Codes & Specification &

    Procedure Frequency Acceptance Criteria/ Details

    Inspection Format

    Party Involved Remark

    SUB-CON. CON. CLIENT

    1

    Fabr

    icatio

    n In S

    ite

    VISUAL INS. OF PLATES, PIPES AND

    FITTINGS APPROVED DWG All Materials

    ASTM A6 API 5L

    Vendor Certificate and Release Note

    H H R

    2 CHECK BEVELING & END PREPARATION BEFORE ROLLING

    AS PER W.P.S All Materials API 650 N/A H R R

    3 DIMENTIONAL CHECK APPROVED DWG All Materials API 650 Manufacture report form H R R

  • Document Title Document Number Page Number

    STORAGE TANKS Inspection and Test Plan

    Client. Proj. Doc. Unit. FWBS. Seq. Rev. Page 5 of 9

    2

    ITEM NO.

    Erec

    tion I

    n Site

    Inspection And Test Item

    Applicable Codes & Specification &

    Procedure Frequency Acceptance Criteria/ Details

    Inspection Format

    Party Involved Remark

    SUB-CON. CON. CLIENT

    4 Review of material

    certificate & Identification

    Related Project Specification All Materials ASTM A283 Gr- C

    Vendor Certificate and Release Note

    H H R

    5 APPROVE (WPS & PQR) ASME IX ALL

    ASME IX ARTICLE II

    SILVER.WPS -01 H H W/R

    6 WELDER

    QUALIFICATION TEST

    ASME IX ALL ASME XI-ARTICLE III WQR FORM H H R

    7

    MARKING & STAMPING PRIOR TO CUTTING

    Related Project

    Specification

    ALL MATERIAL (Pre-Commencement)

    MATERIAL TRACEBILITY PROCEDURE

    MATERIAL IDENTIFICATION

    FORM

    H

    R

    W

    8 CERTIFICATION Check of filler materials ASMEIX

    ALL LOTS OF FILLER METAL

    ASME SEC II PART C

    Manufacture certificates

    H H W

    9 CERTIFICATION CHECK

    OF WELDING MACHINE

    CALIBRATION

    AS PER SPECIFICATION ALL EQUIPMENT

    QUALIFIED COMPANY

    CERTIFICATION

    Calibration certificates H H W

    10 Review of welder

    certificates & welder list

    ASME IX ALL WELDERS ASME IX-ARTICLE III

    Welder ID card H H R

  • Document Title Document Number Page Number

    STORAGE TANKS Inspection and Test Plan

    Client. Proj. Doc. Unit. FWBS. Seq. Rev. Page 6 of 9

    2

    TEM NO.

    Botto

    m

    Inspection And Test Item

    Applicable Codes & Specification & Procedure Frequency

    Acceptance Criteria/ Details QC Format

    Party Involved Remark SUB-

    CON. CON. CLIENT

    11 Fit-Up & VISUAL INSPECTION OF

    WELDS

    ASMEIX WPS-01 All JOINTS

    ASME IX-QW 193.1.1

    as WPS-01

    Fit up & VISUAL INSPECTION

    REPORT H W R

    12 RT EXAMINATION

    OF SHELL & ANNULAR PLATES

    ASME V-ARTICLE II AS PER API 650 ARTICLE 6.1 & FIGURE 6 -1

    ASME SEC. VIII RT REPORT H W R

    13 Review of N.D.T Results (RT & VBT)

    RT Procedure Vacuum box test

    procedure

    RT MAP VBT MAP

    ASME SEC. VIII API 650 article6.6

    RT RESULT & VBT

    REPORT H H R

    14 FIT UP &

    ORIANTATION CHECH OF

    BOTTOM PLATES

    WPS & DRAWINGS Each Joint API 650 FIT UP REPORT H W SW

    15

    VISUAL INSPECTION OF

    bottom plate WELDS

    ASME IX ALL THE WELDS ASME IX-QW

    193.1.1 VISUAL TEST

    REPORT H W R

    16 Vacuum box Test on bottom plate

    welds

    VACUUM BOX TEST PROCEDURE

    ALL FILLET WELDS ON THE BOTTOM (100)

    API 650 ALTICLE 6.6 VBT report H W W

    17

    Shell

    Fit Up CHECK of ALL COURSES (SHELL PLATES)

    AS WPS -01 All JIONTS WPS (joint design

    requirement) Fit up Form H w sw

  • Document Title Document Number Page Number

    STORAGE TANKS Inspection and Test Plan

    Client. Proj. Doc. Unit. FWBS. Seq. Rev. Page 7 of 9

    2

    18

    Check of dimensional (Roundness , plumpness, banding & peaking & levelness )

    API 650 ALL

    REQUIRED AREA

    API 650- ARTICLE 5.5

    Levelness report Roundness report Plumbness report

    Peaking report Banding report

    H w R

    19 Check welding of

    roof plates ASME. SEC IX ALL JOINTS ASME IX-QW

    193.1.1 VISUAL TEST

    REPORT H W R

    20

    Liquid Penetrant Test for 1St Pass of

    Shell to Bottom Plate Welding

    prior to welding 1st pass outside

    shell

    API 650 ARTICLE 5.2.4 PART-D ALL JOINTS

    OIL TEST

    PROCEDURE

    Liquid Penetrant Test Report H W W

    21

    Air test. or vacuum test on the roof plates

    RELATED PROCEDUE ALL PLATES API 650 Vacuum Test

    PNUMATIC TEST REPORT

    H W R

    22

    Orientation check of connection on the roof ( manholes & nozzles & other connections)

    DRAWINGS ALL

    CONNECTIONS API 650 ORIANTATION CHECK REPORT H W SW

    23

    Fit up check of manholes &

    nozzles & other connections

    WPS & DRAWING ALL JOINTS API 650

    Fit up FORM

    H w W

    24

    Check of welding of Manholes & Nozzles & Other

    connections ASME.SEC IX ALL WELDES

    ASME IX-QW 193.1.1 VT REPORT H W R

    TEM NO.

    After

    Co

    nstru

    ction

    Inspection And Test Item

    Applicable Codes & Specification & Procedure Frequency

    Acceptance Criteria/ Details QC Format

    Party Involved Remark SUB-

    CON. CON. CLIENT

    25

    PNEUMATIC Examination of

    Manholes & Nozzles & Other

    API 650 All CONNECTIONS ASME ,SEC.V PNEUMATIC TEST REPORT H W R

  • Document Title Document Number Page Number

    STORAGE TANKS Inspection and Test Plan

    Client. Proj. Doc. Unit. FWBS. Seq. Rev. Page 8 of 9

    2 connections on

    the roof

    26 Review of N.D.T

    Results ASME.SEC-V ALL REPORT ASME VIII PT REPORT RT REPORT

    VBT REPORT H W/R R

    27

    All reinforcement pads shall be air

    tested PNEUMATIC TEST

    PROCEDURE As Drawing All

    Pads API 650 PNEUMATIC TEST

    REPORT H W R

    28 Visual Check OF

    ALL SHELL JOINTS ASME .SEC-IX ALL JOINTS API 650

    ARTICLE 6.5 & ASME IX-QW

    193.1.1

    VT REPORT H H W

    29

    Check of internal & external

    cleaning of jig scars (before

    hydrostatic test)

    API 650 All Tanks API 650

    CLEANIG FORM

    H W SW

    30

    Release for Hydrotest API 650 All Tanks API 650

    Release for

    Pressure Test & Punch List

    H H W

    31

    Check of elevation measurements

    settlement during hydro testing

    API 650 As Per

    Specification API 650 Settlement test

    report H H W

    31

    Check of gaskets used for test shall

    be of the same type as those

    used for operation

    API 650 As Per Specification N.A N.A H w R

    32 Hydrostatic test API 650 As Per Specification Hydrostatic test

    procedure

    Hydrostatic Test report & Water

    filling and Settlement

    Report

    H H W

  • Document Title Document Number Page Number

    STORAGE TANKS Inspection and Test Plan

    Client. Proj. Doc. Unit. FWBS. Seq. Rev. Page 9 of 9

    2

    33

    Final inspection before painting(

    cleaning & drying & verification of

    all steel structure attachment

    completed )

    API 650 As Per Specification API 650 Final inspection

    check list H W R

  • TANK TAG NO. TEST PACK NO.

    TANK NO. FLUSH MEDIUM FLUSH DRAIN& DRYING VISUAL

    SIGNATURES DATE CONTRACTOR EMPLOYER

    Remarks : We hereby certify that cleaning activities have been carried out and completed for the concerned test pack satisfactorily.

    TAQ TAQ CPF PHASE II

    Document Title:

    CLEANING CERTIFICATE

    Page : 1/1

    SILVER TEKNIK VENTECH CLIENT

    NAME

    DATE

    SIGNATURE

    Page:

    1/1 Doc. No.: ST-ITP-REP-001

    TYPE OF CLEANING (TICK BOX): PRE-TEST CLEANING POST-TEST CLEANING

  • TAQ TAQ CPF PHASE II

    FIELD ERECTED TANK FINAL INSPECTION CHECKLIST

    Contract No. Contractor Area / Unit Work Package Tank No Date Drawing No. RECORD No. Form No: ST-ITP-REP-002 . Yes No N/A

    Inspection - Bottom

    Bottom annular plates level .

    Inspection - Shell

    Shell diameter checked at bottom, mid-height, top ...

    Shell height checked ...

    Shell banding checked. Shell peaking checked ..

    Wind girder erection checked .

    Location nozzles, manhole and stairway checked .

    Inspection-Roof

    Support columns for roof in place and plumb ...

    Roof fittings locations checked ..

    Stairway and ladder locations checked .

    Internal fittings checked .

    Testing

    Hydrotest water quality and temperature checked .

    Operation of vents and liquid gauges checked .

    Tank cleaned .

    Corner weld tested ....

    Bottom seams vacuum tested .

    Arrangement

    Foundation correct

    Dimension in accordance with design data

    Peaking/banding/verticality and roundness

    Nozzle Sizing, orientation and standouts

    Bottom drain location correct ..

  • FIELD ERECTED TANK INSPECTION CHECKLIST (sheet 2 of 2)

    Yes No N/A

    Arrangement traceability weld maps accepted

    Temporary attachments removed

    Testing

    All NDE completed and verified .

    Floor vacuum test ..

    Hydrostatic test ..

    Settlement under hydrotest recorded .

    Attachments

    Ladders and platforms installed correctly .

    Foam piping installed (where applicable) .

    Sprinkler system installed (where applicable) ...

    Breather valves/Air vents installed ..

    Level gauges/ stilling wells installed ...

    Earthing ...

    Surface Protection

    Internal coatings .

    External coatings ...

    Final Acceptance

    Nameplate data correct ..

    Tank cleaned out and ready for closure ...

    QC documentation reviewed and accepted .... REMARKS :

    ...

    ...

    ...

    ...

    ...

    ...

    * as required by ITP SILVER TEKNIK VENTECH CLIENT

    Name

    Position Date

    Signature

  • PLATE MEASUREMENT CONTROL FORM

    FORM NO: ST-ITP-REP-003

    Mteri Ad Client

    Proje Ad Project Name

    1600 M3 CRUDE OIL FLOATING ROOF TANK

    Malzeme Kalitesi Material Grade

    Et Kalnl Wall Thickness (mm)

    Boyutsal Kontrol Markalama emas / Dimensional Control Marking Chart

    KONTROL SONULARI / CONTROL RESULTS

    Plaka No /

    Plate No

    Para Markalama Numaras /

    Part Marking No

    Dkm Numaras

    / Heat

    Number

    Boyut & Toleranslar / Size & Tolerances (mm) Grsel Kontrol Visual Check

    A (3)

    B (3)

    C (3)

    D (3)

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

    Gn / Date Kontrol Eden / Controlled By Onaylayan / Checked By Onaylayan / Checked By

    Ad Soyad / Name

    mza / Signature

  • 1234567891011121314151617181920212223242526272829303132333435

    FORM No: ST-ITP-REP-004

    (2) the NDE result of the weld joint is shown in the NDE report separately.

    RemarksCheckingResult

    Note: (1) to fill completion date of each inspection and testing in the blank.

    Welding

    SILVER TEKNIK

    DRAWING NO:

    NAME:

    DATE:

    SIGN.:

    NAME:

    DATE:

    SIGN.:

    NAME:

    DATE:

    SIGN.:COMPANY`S INSPECTOR: TTOPCO

    VENTECH

    SUB CONTRACTOR`S INSPECTOR:

    INSPECTION AREA OR PART:

    TAQ TAQ PHASE II

    CONTRACTOR`S INSPECTOR:

    INSPECTION TYPE: WORK NO:

    FIELD INSPECTION REPORT

    CONTRACTORE

    Plate 1

    Heat Numbers

    Plate 2

    REPORT NO:DATE:

    ITP NO:

    SUBCONTRACTOR

    VISUAL INSPECTION ON COMPLETED WELD AND PARTLOCATION:DESCRIPTION:

    (3) the welder no. and RT location may be recorded in the other sheet with the illustration of weld joint location such as As-Built RTmap,a-Built weld map,etc

    Completed Weld

    NDENoWeld Joint

    No wps no welder noback

    chipping check(1)

    visual checkRT PT MT

    SIGNATURE:

    FIELD INSPECTION NOTICE NO:

    COMPANY

  • FORM NO :T-007

    Un.No.

    123456789

    10111213141516171819202122232425262728293031323334353637383940

    SIGNATURE:

    DESCRIPTION

    SHELL PLATE

    Heat / Plate No.or ID Mark RemarksMILL Cert.Mat. Spec & Thickness

    LOCATION:

    INSPECTION TYPE: FORM NO:

    FIELD INSPECTION REPORT

    SILVER TEKNIK

    NAME:

    DATE:

    SIGN.:

    NAME:

    DATE:

    SIGN.:

    NAME:

    DATE:

    SIGN.:COMPANY'S INSPECTOR: TTOPCO

    CONTRACTOR'S INSPECTOR: VENTECH

    SUB CONTRACTOR'S INSPECTOR:

    DRAWING NO:INSPECTION AREA OR PART: ANNULAR BOTTOM SKETCH PLATE

    TAQ TAQ PHASE II

    ITP NO:INSPECTION Gr:REPORT NO:DATE:

    ST-ITP-REP-005

    MATERIAL IDENTIFICATION RECORD

    FIELD INSPECTION NOTICE NO:

    COMPANY CONTRACTORE SUB CONTRACTOR

    Piece or Part No.

    Note: See The Arrangment Map or the applicable drawing(s) attached.

  • BRAND : TEMP : TIME : MIN :

    BRAND : TEMP : TIME : MIN :

    ACC:accept REP:repair OT:other

    ITP NO:INSPECTION Gr:REPORT NO:DATE:

    UC:under cut ND:no defect C:crack

    MATERIAL TYPE :

    NAME:

    DATE:

    SIGN.:

    NAME:

    DATE:

    SIGN.:

    NAME:

    DATE:

    SIGN.:CONTRACTOR`S INSPECTOR: VENTECH

    SILVER TEKNIK

    TECHNICAL METHOD :

    CODE&STANDARD :

    COMPANY`S INSPECTOR: TTOPCO

    INSPECTION TYPE: FORM NO:

    FIELD INSPECTION REPORT

    ST-ITP-REP-006

    SIGNATURE:

    DESCRIPTION:LOCATION:

    COMPANY CONTRACTORE SUB CONTRACTOR

    LIQUID PENETRANT EXAMINATION

    TAQ TAQ PHASE II

    SUB CONTRACTOR`S INSPECTOR:

    Joint No Welder No Imperfection /Distance/Length/Kind Acc Rep OT

    SURFACE CONDITION : STAGE OF EXAM :

    PENETRAN TYPE :CLEANER TYPE :

    DWG No

    S:slag inclusion P:porosity IF:incomplete fusion ABBREVIATION:

  • SUB CONTRACTOR`S INSPECTOR:

    FORM NO:ST-ITP-REP-007

    DRAWING NO:

    Nozzle NO Nozzle size (NPS)Attached

    onChecking

    resultChecking

    dateChecking

    resultAttached

    onNozzle size

    (NPS)Nozzle NOChecking

    date

    SIGNATURE:

    SILVER TEKNIK

    FIELD INSPECTION NOTICE NO:

    CONTRACTOR`S INSPECTOR:

    COMPANY CONTRACTOR SUB CONTRACTORNAME:

    DATE:

    SIGN.:

    NAME:

    DATE:

    SIGN.:

    NAME:

    DATE:

    SIGN.:COMPANY`S INSPECTOR: TTOPCO

    VENTECH

    AIR LEAK TEST FOR REIN FORCING PADLOCATION:DESCRIPTION:

    TAQ TAQ PHASE II

    INSPECTION TYPE: WORK NO:

    FIELD INSPECTION REPORTINSPECTION Gr:REPORT NO:DATE:

    ITP NO:

  • SUB CONTRACTOR`S INSPECTOR:

    1 162 173 184 195 206 217 228 239 24

    10 2511 2612 2713 2814 2915 30

    DESCRIPTION:INSPECTION TYPE: WORK NO:

    FIELD INSPECTION REPORTINSPECTION Gr:REPORT NO:DATE:

    ITP NO:

    DRAWING NO:

    FIELD INSPECTION NOTICE NO:

    COMPANY CONTRACTORE SUB CONTRACTOR

    SHELL COURSENO:

    NAME:

    DATE:

    SIGN.:

    NAME:

    DATE:

    SIGN.:

    NAME:

    DATE:

    SIGN.:COMPANY`S INSPECTOR: TTOPCO

    VENTECH

    LEVEL CHECK OF TANK SHELLLOCATION:

    SIGNATURE:

    SILVER TEKNIK

    CONTRACTOR`S INSPECTOR:

    TANK DIA(MM): TOLERANCE(MM):

    Shell plate NO Check point

    Measured dimension(mm)

    Difference against average

    Sell plate NO check pointMeasured

    dimension(mm)

    Difference against average

    FORM NO:ST-ITP-REP-008

    AVERAGE=

    TAQ TAQ CPF PHASE II

  • SUB CONTRACTOR`S INSPECTOR:

    Top(A) Top(B) Top(A) Top(B)1 112 123 134 145 156 167 178 189 19

    10 20

    DESCRIPTION:INSPECTION TYPE: WORK NO:

    FIELD INSPECTION REPORTINSPECTION Gr:REPORT NO:DATE:

    ITP NO:

    COMPANY CONTRACTORE SUB CONTRACTOR

    HEIGHT (MM):

    NAME:

    DATE:

    SIGN.:

    NAME:

    DATE:

    SIGN.:

    NAME:

    DATE:

    SIGN.:COMPANY`S INSPECTOR: TTOPCO

    VENTECH

    PLUMBNESS CHECK OF TOTAL TANK HEIGHTLOCATION:

    SIGNATURE:

    SILVER TEKNIK

    CONTRACTOR`S INSPECTOR:

    DRAWING NO:

    FIELD INSPECTION NOTICE NO:

    Note: Tolerance for out of plumb shall be 1/200 of height or 75mm, whichever is more stringent

    TOLERANCE(MM):

    Shell plate NO Check point

    Out of- plumb (A-B)(mm) Sell plate NO

    check point

    Out of- plumb (A-B)(mm)

    Measured dimension(mm)

    TAQ TAQ CPF PHASE II

    Measured dimension(mm)

    FORM NO:ST-ITP-REP-009

    AVERAGE=

  • SUB CONTRACTOR`S INSPECTOR:

    ABC C

    AB

    A

    Shell Noof lower shell

    course

    Shell Noof lower shell

    course

    BC

    CA

    FORM NO:ST-ITP-REP-010

    BC

    PEAKING

    Check point No Measured value (mm)

    BC

    COMPANY CONTRACTORE SUB CONTRACTOR

    TOLERANCE(MM):

    NAME:

    DATE:

    SIGN.:

    NAME:

    DATE:

    SIGN.:

    NAME:

    DATE:

    SIGN.:

    ABCABCA

    SIGNATURE:

    SILVER TEKNIK

    DESCRIPTION:

    PEAKING

    Check point No Measured value (mm)

    ABCABCAB

    PEAKING CHECK OF TANK SHELL

    CONTRACTOR`S INSPECTOR:

    LOCATION:

    TAQ TAQ CPF PHASE II

    DRAWING NO:

    FIELD INSPECTION NOTICE NO:

    INSPECTION TYPE: WORK NO:

    FIELD INSPECTION REPORTINSPECTION Gr:

    REPORT NO:DATE:

    ITP NO:

    COMPANY`S INSPECTOR: TTOPCO

    VENTECH

  • SUB CONTRACTOR`S INSPECTOR:

    C

    AB

    INSPECTION TYPE: WORK NO:

    FIELD INSPECTION REPORTINSPECTION Gr:REPORT NO:DATE:

    ITP NO:

    CONTRACTOR`S INSPECTOR:

    DRAWING NO:

    FIELD INSPECTION NOTICE NO:

    COMPANY`S INSPECTOR: TTOPCO

    VENTECH

    BANDING CHECK OF TANK SHELL

    C

    AB

    LOCATION: SIGNATURE:

    SILVER TEKNIK

    DESCRIPTION:

    BANDING

    Check point No Measured value (mm)

    ABCABCAB

    BANDING

    Check point No Measured value (mm)

    BC

    TOLERANCE(MM):

    NAME:

    DATE:

    SIGN.:

    NAME:

    DATE:

    SIGN.:

    NAME:

    DATE:

    SIGN.:

    ABCABCABCA

    FORM NO:ST-ITP-REP-011

    Shell Noof lower shell

    course

    Shell Noof lower shell

    course

    TAQ TAQ CPF PHASE II

    BC

    CA

    COMPANY CONTRACTORE SUB CONTRACTOR

  • SUB CONTRACTOR`S INSPECTOR:

    Differential settlement: mm

    4-Operation condition (only for FRT)

    Sealing mechanism:

    Roof drain system:

    Rolling ladder:

    Gage pole mechanism:

    5- Setllement of tank foundation (refer to the attached records)

    Maximum settlement: mm at

    DESCRIPTION:LOCATION:

    SIGNATURE:

    2-Water filling status:

    Filling stageFilling Height (mm)

    From To

    1-Drawing No:

    FIELD INSPECTION NOTICE NO:

    COMPANY CONTRACTORE SUB CONTRACTORNAME:

    DATE:

    SIGN.:

    NAME:

    DATE:

    SIGN.:

    NAME:

    DATE:

    SIGN.:COMPANY`S INSPECTOR: TTOPCO

    INSPECTION TYPE: WORK NO:

    FIELD INSPECTION REPORTINSPECTION Gr:REPORT NO:DATE:

    ITP NO:

    HYDROSTATIC TEST OF STORAGE TANK

    CONTRACTOR`S INSPECTOR: VENTECH

    SILVER TEKNIK

    Filling Date / timeToFrom

    Average settlement: mm

    TAQ TAQ CPF PHASE II

    FORM NO:ST-ITP-REP-012

    3-Visual inspection of leakage

    Shell:

    Roof:

  • SUB CONTRACTOR`S INSPECTOR:

    FORM NO:ST-ITP-REP-013

    Shell plate NO Check pointCheck point Diff(mm)Actual radius (mm)Shell plate NODiff(mm)Actual radius (mm)

    SILVER TEKNIK

    SIGNATURE:

    CONTRACTOR`S INSPECTOR:

    COMPANY CONTRACTORE SUB CONTRACTOR

    Tolerance(mm):

    NAME:

    DATE:

    SIGN.:

    NAME:

    DATE:

    SIGN.:

    NAME:

    DATE:

    SIGN.:COMPANY`S INSPECTOR: TTOPCO

    VENTECH

    ROUNDNESS CHECK OF 1 st SHELL COURSELOCATION:

    TAQ TAQ CPF PHASE II

    DESCRIPTION:INSPECTION TYPE: WORK NO:

    FIELD INSPECTION REPORTINSPECTION Gr:REPORT NO:DATE:

    ITP NO:

    Tank Dia(mm) :

    FIELD INSPECTION NOTICE NO:

  • FORM NO :T-003 FI

    Misalign(HI-LOW)

    RootGap

    123456789

    10111213141516171819202122232425262728293031323334353637383940

    FORM NO:ST-ITP-REP-014

    LEGEND: ACC:ACCEPT N.A:NOT APPLICABLE REJ:REJECT DWG:DRAWING NO

    Note: See TheWeld Joint Map or the applicable drawing attached.

    SUB CONTRACTOR

    SILVER TEKNIK

    DRAWING NO:

    NAME:

    DATE:

    SIGN.:

    NAME:

    DATE:

    SIGN.:COMPANY`S INSPECTOR TTOPCO

    CONTRACTOR`S INSPECTOR:

    INSPECTION AREA OR PART:

    FIELD INSPECTION NOTICE NO:

    COMPANY CONTRACTORE

    No RemarksCheckingResultChecking

    DateFitUp

    Joint PreparationLocation or

    Orientation of Weld Weld Joint

    No

    ITP NO:

    INSPECTION TYPE: WORK NO:

    FIELD INSPECTION REPORTINSPECTION Gr:REPORT NO:DATE:

    TAQ TAQ CPF PHASE II

    REMARK:

    VENTECH

    SUB CONTRACTOR`S INSPECTOR:

    SIGNATURE:

    DESCRIPTION:LOCATION:

    FITUP CHECK FOR WELDING

  • 3.

    2.

    1.

    TANK NO.

    ORIENTATION ELEVATION

    POSITION

    DESCRIPTION:

    13.

    12.

    9.

    8.

    7.

    6.

    5.

    4.

    NAME

    REMARKSPART NAMEPART NO.

    DATE:

    DRAWING NO.

    Page: Doc. No.ST-ITP-REP-015

    1/1

    TAQ TAQ CPF PHASE II

    TANK APPURTENANCES ORIENTATION REPORT

    Report No:

    SIGNATURE

    DATE

    Remarks:

    10.

    11.

  • Drawing No DATE OF TEST TANK ID TEST TEMPERATURE TEST MEDIUM PRESSURE GAUGE No.

    TEST PRESSURE PG CAL. DATE & VALIDITY

    HOLDING TIME

    S.No LOCATION WELD NO WELDER ID READING PRESSURE HOLDING

    TIME

    STATUS OF TEST (A-Accept R-Reject and Repair Require)

    SILVER TEKNIK VENTECH CLIENT

    Name Date Signature

    Page

    1/1 Doc. No. ST-ITP-REP-016

    TAQ TAQ CPF PHASE II

    Document Title:

    TANKWORK VACUUM BOX TEST REPORT

    Report No: Page : 1/1

  • TAQ TAQ CPF PHASE II

    WATER FILLING & SETTLEMENT REPORT

    Contract No. Contractor Area / Unit Work Package Location Date Drawing No. REPORT No. Form No: ST-ITP-REP-017 . Tank No: Diameter : M Height : M Volume : M3

    Water Filling

    No. Increment Time

    Height Rate Holding Time Remarks From To

    1 %25 M M .hrs

    2 %50 M M .hrs

    3 %75 M M .hrs

    4 Full M M .hrs

    Tank Settlement Record

    No. Section to be Checked (degrees) Remarks

    0 - 45 45 - 90 90 - 135 135 - 180 180-225 225 - 270 270 - 315 315 - 360

    1 Before Fill

    2 %25

    3 %50

    4 %75

    5 Full

    6 Empty

    NOTES :

    ..

    * as required by ITP SILVER TEKNIK VENTECH CLIENT

    Name

    Position Date

    Signature

  • THK SIZEPOSITION

    TAQ TAQ PHASE II

    Stamp NO.Subcontractor

    SILVER TEKNIK

    Approved By

    VENTECH

    Certified By:

    QUALIFIED RANGEPROCESS P-NO F-NO

    Date issued

    welder pic

    Name

    HEREBY,WE CERTIFY THAT THIS PERSON IS A QUALIFIEDWELDER IN ACCORDANCE WITH (APPLICABLE CODE)

    Form No: ST-ITP-REP-018

    WELDER CERTIFICATE CARD

  • P-NO SIZE THK(mm)

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    NAME: NAME:

    SIGN SIGN SIGN

    DATE: DATE: DATE:

    VT RESULT

    TEST LOCATION:BASE METAL

    EXAM DATECONSUMABLE BACKING POSITION COUPON NO

    SUBCONTRACTOR:

    TIME DTNO. FIRST NAME/SURNAME WPS NO. WELDING PROCESS

    TAQ TAQ CPF PHASE II

    REMARKS

    WELDER LIST

    CLIENTVENTECH

    NAME:

    SILVER TEKNIK

    FORM NO.:ST-ITP-REP-019 DATE OF ISSUE: PAGE: OF

  • `RESULT

    TAQ TAQ DEVELOPMENT PHASE II

    Form No: ST-ITP-REP-020

    Welder's Name :Welder Identification No : Date Qualified :

    Others : Manual Machine Semi-auto Automatic

    Plate or Pipe : Type of Weld :Material Group(s) :

    TEST CONDITIONTest Coupon Range of Qualification

    Welding Process(es):

    TTOPCO SITE

    Reference Procedure No :

    PHOTOWPS NO : Code / Testing Standard:

    WELDER QUALIFICATION RECORD

    CERTIFICATE NO.

    Progression:

    With Without N/A

    Uphill Downhill

    Filler Metal Classification /F-No:Filler Metal Size / Brand

    Backing :

    P-No (or Groups) :

    Groove:Fillet :

    Test Coupon Range Qualified

    Pipe Outside Diameter: Groove:Fillet :Base Metal Thickness:

    Weld Deposit Thickness: Groove:Fillet :

    SMAW

    Welding Position :

    Variables

    Certified By : SILVER TEKNIK Approved By : VENTECH Reviewed By: CLIENT

    We certify that the statements in this record are correct and the test coupons have been prepared, welded, and tested in accordance with the requirements of the applicable code and project specification

    Radiographic Test :Fracture Test :Macro Test :Coupon No :

    Name & sign ____________ Name & Sign: ____________ Name & Sign: ____________

    Date ____________ Date: ____________ Date: ____________

    TYPE OF TESTVisual Test :

    NON-DESTRUCIVE & DESTRUCTIVE TEST RESULTSREPORT No.

    Welding Current Type/Polarity :Shielding Gas :

  • TANK TAG NO.

    TEST PACK NO.

    SILVER TEKNIK VENTECH CLIENT

    NAME

    DATE

    SIGNATURE

    TAQ TAQ CPF PHASE II

    RELEASE FOR PRESSURE TEST FOR TANK WORK

    Form No: ST-ITP-REP-021

    CHECK POINTS DONE/AVAILABLE ( Y / N ) DATE REMARKS

    1 Document Check (P&ID, Asbuilt, & Tank Drawings)

    2 Weld Completion Summary 3 NDT Status 4 Plumbness of Tank Shell Plates 5 Roundness of Tank Shell Plates 6 Levelness of Tank Shell Plates 7 Pneumatic Test for Roof and Pad 8 Vacuum Box Test for Bottom

    9 Peaking and Banding of Tank Shell Plates

    10 Plumbness of Tank Shell Plates 11 Punching 12 Punch A Clearance

    13 Test Spades, temp. blinds, supports instr.

    14 Water analysis completed

    15 Released for Pressure Test 16 Others 17

    WE CERTIFY THAT SINCE ALL REQUIRED DOCUMENTS, EXAMINATIONS AND TESTS ARE COMPLETED WITH SATISFACTORY RESULTS, THE ABOVE MENTIONED TANK HAS BEEN RELEASED FOR PRESSURE TESTING.

  • FORM NO :T-014

    PAGE 1/1

    Min. 2%

    ACC Resh. Ret. Rep.

    INSPECTION GRADE: REPORT DATE:INSPECTION TYPE FORM NO: ST-ITP-REP-022

    TAQ TAQ CPF PHASE II

    ITP NO: REPORT NO:

    RADIOGRAPHIC EXAMINATION(F.I.R)

    UNIT NO. / LOCATION :

    SIGNATUREFILED INSPECTION NOTICE

    COMPANY CONTRACTOR SUB.CONTRACTORCOMPANYS INSPECTOR:

    TECHNICAL METHOD:DATE: DATE: DATE:

    CODE & STANDARD ASME SEC V&VIII(2007)

    CONTRACTORS INSPECTOR:NAME: NAME: NAME:

    SUBCONTRACTORS INSPECTOR:

    SOURCE / SIZE / CI :

    SIGN: SIGN: SIGN:FILM MANUF / TYPE :

    SCREEN TYPE :

    FILM DENSITY : SENSITIVITY: MATERIAL TYPE:

    X.RAYNo TITLE Rev.

    JOINTNO

    SIZE(Inch)LENGTH(Cm)

    THK.(MM)

    WelderNO Seg.

    R.T Result Location

    S:SLAG INCLLUSION CP: CLUSTER POROSITYP:POROSITY UC:UNDER CUTC:CRACK ACC:ACCEPT

    ABBREVITIONPF:PIPE OF FITTING IMPER IC:INTENAL CONCAVITY

    IP:INCOMPLETED PENETERATION IFD:IF_DUE TO COLD LAPIF:INCOMPLETED FUSION RET:RETAKE

    LEGEND: ACC:ACCEPT REJ:REJECT N.A:NOT APPLICABLE DWG:DRAWING NO

    T:TUNGSTEN INCLUSION ND:NO DEFECTBT:BURN THROCH REP:REPAIREP:EXCESS PENETRATION C_O: CUT- OUT

  • TANK TAG No.: TANK TEST PACK No:

    Item No. Raised by Description of Punch Item

    Category Completed by Contractor Accepted by

    Employer Rep. A B Initial Date Initial Date

    Category requirement : SILVER TEKNIK VENTECH CLIENT

    A PUNCHLIST ITEMS THAT MUST BE COMPLETED PRIOR TO HYDROTEST/LEAK TEST Name

    B PUNCHLIST ITEMS THAT MUST BE COMPLETED PRIOR TO MECHANICAL. COMPLETION Position

    Note : This document will not be finalised until all items listed above have been completed & approved. Date

    Signature

    Page

    1/1

    Document Title:

    PRE-TEST PUNCH LIST

    Form No:ST-ITP-REP-023 Page No. :

  • SILVER TEKNIK ORGANISATION CHART

    FOR VENTECH TAQ TAQ WORK SIDE

    Project Manager

    Site Manager

    Mech. Engineer

    Formen

    Welding Team

    Installation Team

    QA/QC

    NDT - Sub Contractor

    HSE Supervisor

    ITP FOR STORAGE TANKS.pdfADP48BB.tmpTANK TAG NO.CLEANING CERTIFICATE

    ADP99D8.tmpFIELD ERECTED TANK INSPECTION CHECKLIST (sheet 2 of 2) VENTECH

    ADP8042.tmpFIELD ERECTED TANK INSPECTION CHECKLIST (sheet 2 of 2) VENTECH

    ADP7E92.tmpwelding

    ADPC2C4.tmpPT-007

    ADP5880.tmpPT-007

    ADPBBE5.tmpPT

    ADPF993.tmpleak pad

    ADP3FC8.tmpLEVEL

    ADP8274.tmpPLUMBNESS

    ADPCC33.tmpPEAKING

    ADP1DDD.tmpBANDING

    ADP8558.tmpHTS

    ADPC2A7.tmpROUNDNESS

    ADPD11.tmpFITUP1

    ADP7D72.tmpSheet1

    ADP7411.tmpSheet1

    ADPC703.tmpDrawing NoTANK IDTEST MEDIUMTEST PRESSUREHOLDING TIMES.NoLOCATIONWELD NO WELDER IDREADING PRESSUREHOLDING TIMESTATUS OF TESTTANKWORK VACUUM BOX TEST REPORT

    ADP2B53.tmpVENTECH

    ADP7C71.tmpSheet1

    ADPB167.tmpSheet1 (2)

    ADPE9E6.tmpSheet1

    ADP28EB.tmpRELEASE FOR PRESSURE TEST FOR TANK WORK

    ADP7B8F.tmpT-014 (2)

    ADPB97A.tmpPRE-TEST PUNCH LISTAccepted by Employer Rep.Completed by ContractorCategory