tamara carbaugh, osisoft ray hall, osisoft copyright c 2004 osisoft inc. all rights reserved....
TRANSCRIPT
![Page 1: Tamara Carbaugh, OSIsoft Ray Hall, OSisoft Copyright c 2004 OSIsoft Inc. All rights reserved. Applying Product Context to Manufacturing using RtPM and](https://reader036.vdocuments.mx/reader036/viewer/2022070400/56649efe5503460f94c12963/html5/thumbnails/1.jpg)
Tamara Carbaugh, OSIsoftRay Hall, OSisoft
Copyright c 2004 OSIsoft Inc. All rights reserved.
Applying Product Context to Manufacturing using RtPM and ProcessPoint
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Outline
• ProcessPoint and RtPM
• Demonstration
• Summary
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What is ProcessPoint
• Pre-Process information– How the process should run
• The complete record of a product– Specifications– Bills of material and raw materials– Standard operating procedures– Process targets and limits– Quality tests and limits
• Controls and distributes product information– To PI applications– To users– To other systems
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ProcessPoint role within RtPM
• Real-time – Being able to evaluate information
• Quickly• Over any timeframe• ProcessPoint supports current and historical intent
• Performance– Actual vs. intent
• PI supplies the actual• ProcessPoint supplies the intent
• Management – Actionable data
• Put into context, data can easily drive decisions, action• ProcessPoint supplies context of “what should happen”
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ProcessPoint and RtPM
• Primarily for product oriented companies– Pulp and Paper– Chemicals– Oil and Gas– Pharmaceuticals– Consumer Goods– Food and Beverage
• Benefits are:– Improved Change Management– Quicker time to manufacturing– Reduced waste– Reduced product variability– Higher quality and increased customer satisfaction– Ability to analyze and improve manufacturing
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Research & DevelopmentResearch & DevelopmentProduct specificationProduct specificationSpecify process targetsSpecify process targetsQuality limitsQuality limits
ManufacturingMonitor processRespond to alarms
Quality AssuranceEnter quality valuesCheck specificationsRelease batches
Process EngineeringAnalyze processRecommend Improvements
Material ReceiptCheck raw materialsCheck specified properties
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• RtPortalRtPortal• ProcessPoint WebPartsProcessPoint WebParts
• Alarm ViewAlarm View• Batch ViewBatch View• ProcessBookProcessBook
• PI DataLinkPI DataLink• PI SQCPI SQC
• Batch Data EntryBatch Data Entry• RtReportsRtReports
• ProcessPointProcessPoint
RtPMRtPM
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R&D creating a specification
• Description– Different industries want to
capture different data– Must be able to specify
information unambiguously– Distribute information to PI
clients, users, applications
• Value– ProcessPoint stores the
complete product– Like PI, stores this forever and
allow use in meaningful ways
Research & Development•Product Specification•Specify Process Targets•Quality Limits
![Page 9: Tamara Carbaugh, OSIsoft Ray Hall, OSisoft Copyright c 2004 OSIsoft Inc. All rights reserved. Applying Product Context to Manufacturing using RtPM and](https://reader036.vdocuments.mx/reader036/viewer/2022070400/56649efe5503460f94c12963/html5/thumbnails/9.jpg)
Research & DevelopmentResearch & DevelopmentProduct specificationProduct specificationSpecify process targetsSpecify process targetsQuality limitsQuality limits
Material ReceiptCheck raw materialsCheck specified properties
![Page 10: Tamara Carbaugh, OSIsoft Ray Hall, OSisoft Copyright c 2004 OSIsoft Inc. All rights reserved. Applying Product Context to Manufacturing using RtPM and](https://reader036.vdocuments.mx/reader036/viewer/2022070400/56649efe5503460f94c12963/html5/thumbnails/10.jpg)
Material Receipt
• Description– Easy access to part of specification– Example is material receiving– Receiving may check suppliers quality
information
• Value– ProcessPoint can format information in
a role-based manner– Are the raw materials within the
suppliers limits?– Are the raw materials within our limits?
Material Receipt•Check Raw Materials•Check Specified Properties
![Page 11: Tamara Carbaugh, OSIsoft Ray Hall, OSisoft Copyright c 2004 OSIsoft Inc. All rights reserved. Applying Product Context to Manufacturing using RtPM and](https://reader036.vdocuments.mx/reader036/viewer/2022070400/56649efe5503460f94c12963/html5/thumbnails/11.jpg)
Research & DevelopmentResearch & DevelopmentProduct specificationProduct specificationSpecify process targetsSpecify process targetsQuality limitsQuality limits
ManufacturingMonitor processRespond to alarms
Material ReceiptCheck raw materialsCheck specified properties
![Page 12: Tamara Carbaugh, OSIsoft Ray Hall, OSisoft Copyright c 2004 OSIsoft Inc. All rights reserved. Applying Product Context to Manufacturing using RtPM and](https://reader036.vdocuments.mx/reader036/viewer/2022070400/56649efe5503460f94c12963/html5/thumbnails/12.jpg)
Manufacturing
• Description– When is the process having
problems?– What step is the batch system
at?– What limits, targets do I change
when I make a new product?
• Value– Process is compared against
current product specification being manufactured
– Alarms are generated according to actual product specifications
Manufacturing•Monitor Process•Respond to Alarms
![Page 13: Tamara Carbaugh, OSIsoft Ray Hall, OSisoft Copyright c 2004 OSIsoft Inc. All rights reserved. Applying Product Context to Manufacturing using RtPM and](https://reader036.vdocuments.mx/reader036/viewer/2022070400/56649efe5503460f94c12963/html5/thumbnails/13.jpg)
Research & DevelopmentResearch & DevelopmentProduct specificationProduct specificationSpecify process targetsSpecify process targetsQuality limitsQuality limits
ManufacturingMonitor processRespond to alarms
Quality AssuranceEnter quality valuesCheck specificationsRelease batches
Material ReceiptCheck raw materialsCheck specified properties
![Page 14: Tamara Carbaugh, OSIsoft Ray Hall, OSisoft Copyright c 2004 OSIsoft Inc. All rights reserved. Applying Product Context to Manufacturing using RtPM and](https://reader036.vdocuments.mx/reader036/viewer/2022070400/56649efe5503460f94c12963/html5/thumbnails/14.jpg)
Quality Assurance
• Description– Many values may not come directly
from interfaces• Quality Values
• In Process Values
– Batch Release involves comparing actual vs. intended process
• Value– Allows entry of data with respect
product limits– Produce a compliant report to facilitate
batch release
Quality Assurance•Test Products•Enter Quality Values•Check against Specifications•Release batches
![Page 15: Tamara Carbaugh, OSIsoft Ray Hall, OSisoft Copyright c 2004 OSIsoft Inc. All rights reserved. Applying Product Context to Manufacturing using RtPM and](https://reader036.vdocuments.mx/reader036/viewer/2022070400/56649efe5503460f94c12963/html5/thumbnails/15.jpg)
Research & DevelopmentResearch & DevelopmentProduct specificationProduct specificationSpecify process targetsSpecify process targetsQuality limitsQuality limits
ManufacturingMonitor processRespond to alarms
Quality AssuranceEnter quality valuesCheck specificationsRelease batches
Process EngineeringAnalyze processRecommend Improvements
Material ReceiptCheck raw materialsCheck specified properties
![Page 16: Tamara Carbaugh, OSIsoft Ray Hall, OSisoft Copyright c 2004 OSIsoft Inc. All rights reserved. Applying Product Context to Manufacturing using RtPM and](https://reader036.vdocuments.mx/reader036/viewer/2022070400/56649efe5503460f94c12963/html5/thumbnails/16.jpg)
Process Engineering
• Description– PI has extremely powerful tools
for post-analysis of your process– ProcessPoint allows comparisons
with intended process– PI SQC can provide insight into
appropriate limits
• Value– This analysis can help create
better specifications– These can be captured in
ProcessPoint– And automatically made available
Process Engineering•Analyze Process•Recommend Improvements
![Page 17: Tamara Carbaugh, OSIsoft Ray Hall, OSisoft Copyright c 2004 OSIsoft Inc. All rights reserved. Applying Product Context to Manufacturing using RtPM and](https://reader036.vdocuments.mx/reader036/viewer/2022070400/56649efe5503460f94c12963/html5/thumbnails/17.jpg)
Research & DevelopmentResearch & DevelopmentProduct specificationProduct specificationSpecify process targetsSpecify process targetsQuality limitsQuality limits
ManufacturingMonitor processRespond to alarms
Quality AssuranceEnter quality valuesCheck specificationsRelease batches
Process EngineeringAnalyze processRecommend Improvements
Material ReceiptCheck raw materialsCheck specified properties
![Page 18: Tamara Carbaugh, OSIsoft Ray Hall, OSisoft Copyright c 2004 OSIsoft Inc. All rights reserved. Applying Product Context to Manufacturing using RtPM and](https://reader036.vdocuments.mx/reader036/viewer/2022070400/56649efe5503460f94c12963/html5/thumbnails/18.jpg)
Research and Development
• Description– Need tight control of the intended
process• Versioning• Approvals• Security• Audit Trail
• Value– All users guaranteed to use the “one
version of the truth”– Approvals control when clients use
updated specifications:• RtReports, AlarmView, ProcessBook,
etc.
Research & Development•Updating based upon history•Versioning•Approving
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Regulatory Compliance and Six-Sigma
• ProcessPoint can store ALL Pre-Process information:– Product Specifications– Quality Limits– Bills of material– Standard Operating Procedures– Work Instructions– Process Limits– Equipment Requirements– References to Required Training– Cleaning Requirements
• With suitable data management controls– Versioning– Security– Audit Trail– Routing and approvals– Comparison
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Summary
• ProcessPoint adds product context to RtPM– With RtReports: Batch Release Pre-Process
information– With Manual Entry: Quality system– With AlarmView, ProcessBook: Product oriented
alarming– Standalone: Specification, recipe management
• More Information:– Demo room: Tuesday until 6:00 PM– Doug Ladish, Dow Reichhold: Wednesday 10:00 AM