ta bulletin_20150303
TRANSCRIPT
31stststst Var.
99.12% 85.03% -14.08% -15.5%
Y-DayToday
Plan Act Var.
OVER ALL STATUS
31stststst Var.
100.0% 100.0% 0.0% 0.0%
Plan Act Var.
* PRE TA
-15.1%-13.5%99.5% 86.0%* TA
CRITICAL SYSTEM
TODAY'S WEATHER
Humidity-Day Max
Humidity-Night Min
Day Max.Temp.
Night Min.Temp.
Wind -Day
Wind -Night
SAFETY STATISTICS SAFETY SUMMARY
MAJOR JOBS TA RIR: Hrs since last Recordable: Total Hrs
ISBL Total Incidents Reported :
CGC OVERHAUL Total Near Miss Reported:
DRYER 301 A/B VIOLATION STATISTICS
QUENCH TOWER
EXCH E-805
OSBL
TK-1244
RTRP
SYSTEM READINESS
ISBL
OSBL
CRITICAL SYSTEM VARIANCE
ISBL
CGC
DRYERS
QUENCH TOWER
OSBLCOOLING WATER
STEAM SYSTEM
NEWLY ADDED AWR JOBS
PLANT
ISBL
OSBL
DISCIPLINE PROGRESSMECHANICAL
INSTRUMENT
ELECTRICAL
PROJECT
IWR STATUS
UNIT
ACHEVIMENTSCONCERNS
DESCON PROGRESS
520 313 204 3
71 55
13
Comp.
12
-0.2%
13
10 9
-14.81%
-10.20%
-18.23%
OPEN
-14.22%
-0.98%
331
PLAN
357
RECD
THERE IS ALWAYS TIME
TO DO IT RIGHT
1
43
DESCON
INECO
TOTAL 483
26
126
% ACT
81
COMP
402
-12.44%
49
15
Jobs
28
15
PLAN ACT VAR
100.0% 99.8%
Readiness In prog.
1.3% -94.8%96.1%
10
PlanUnit Total
-20.53%
-2.46%
-4.62%
23
14
ACT VAR
Km/Hr
Km/Hr
13
Act
13
31
76
26
58
17
%
%OCOC
CGC
-18.6%
-15.6%
98.9% 73.5%
100.0% 92.9% -7.1%
99.3% 80.7%
100.0% 84.4%
-25.4%
Tuesday, March 03, 2015
41
0
HK, Others
84.4% 23.3%
41 38
UNSAFE
CONDITION
-15.1%
2 10
SAFETY AWARENESS
SAVE LIVES
0.14
VIOLATIONS
Last 24 hrs
96696
PTW
0
28
0
LIFTTINGPPE
0
0 3
COOLING WATER -2.46%-14.81%
0
11
SCAFFOLDI
NGLT&T
Total to Date
ISBL98.22%99.42%
UNSAFE
ACT
-61.02% -55.5%
-13.5%
0
DRYERS -10.20% QUENCH TOWER -20.53% STEAM SYSTEM -4.62%
99.5% 86.0%
* POST TA
1108560
0
29
* TA
0
UNIT PROGRESS
% VAR -13.12% -16.90%
OSBL
86.30% 81.32%
Total
% PLAN
MAJOR CONTRACTOR
Comp In-Prog Not.Started
NEVER LET A JOB CONTINUE
WHEN YOU OBSERVE AN
UNSAFE CONDITION
RLOC
DESCON
TRAGS
INECO
ELIOTT
ABBORYX
SIEMENS
� E-807 channel head gasket replacement
� OSBL 1 Systems yet to be handed over.
� Quench tower - distributor installation 6/70 section.
� De-blinding
� Thermal Oxidizer refractory repairs completion.
� Good progress Quench tower bottom cleaning
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
OSBL ISBL
98.22% 99.42%
81.32% 86.30%
% Plan % Act
100%
99.9%
99.3%
98.1%
100%
100%
93.4%
88.7%
84.4%
80.4%
94.4%
99.8%
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
CAPE EAST
CONTRACT
DESCON
INECO
ORYX
TRAGS
% Act % Plan
STEAM SYSTEM0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
31
-Ja
n
1-F
eb
2-F
eb
3-F
eb
4-F
eb
5-F
eb
6-F
eb
7-F
eb
8-F
eb
9-F
eb
10
-Fe
b
11
-Fe
b
12
-Fe
b
13
-Fe
b
14
-Fe
b
15
-Fe
b
16
-Fe
b
17
-Fe
b
18
-Fe
b
19
-Fe
b
20
-Fe
b
21
-Fe
b
22
-Fe
b
23
-Fe
b
24
-Fe
b
25
-Fe
b
26
-Fe
b
27
-Fe
b
28
-Fe
b
1-M
ar
2-M
ar
3-M
ar
4-M
ar
5-M
ar
6-M
ar
7-M
ar
8-M
ar
9-M
ar
10
-Ma
r
%Plan % Actual
INCIDENT
----------------NIL------------------
NEARMISS
----------------NIL------------------
SAFETY TOOL BOX
� Certified crane, crane operator and rigging staff. Always use
certified and inspected rigging equipment (slings, belt shackle
etc.)
� Never lift the load beyond Safe Working Load. Always lift the
load as per crane load chart.
� Proper communication (Verbal, visual, radio)
0%
20%
40%
60%
80%
100%
1-F
eb
3-F
eb
5-F
eb
7-F
eb
9-F
eb
11
-Fe
b
13
-Fe
b
15
-Fe
b
17
-Fe
b
19
-Fe
b
21
-Fe
b
23
-Fe
b
25
-Fe
b
27
-Fe
b
1-M
ar
3-M
ar
%Plan %Actual
CGC SYSTEM STATUS
HP BARREL END COVER FIXING QUENCH TOWER
PROGRESS SUMMARYEQUIPMENT STATUS
ISBL
C3/C4
CAUSTIC TOWER
CGC
DE-ETHANISER
DE-METHANISER / HYDROGEN
DRYERS
ETHYLENE PRODUCT
ETHYLENE REFRIGERATION
FURNACE
PROPANE REFRIGERATION
PYGAS
QUENCH TOWER
VHP
OSBL
ACID STORAGE (DEFER TO 2019)
C9+ STORAGE
CAUSTIC STORAGE (DEFER TO 2019)
COOLING WATER/SEA WATER
DMDS
ETHANE STORAGE CHEM CLEAN
ETHYLENE STORAGE CUI
INSTRUMENT AIR CUI+INSP
SPENT CAUSTIC OXIDATION CV CALIBRATION
STEAM/ CONDENSATE CV OVL
THERMAL OXIDIZER ELECTRICAL
WASTE WATER INSPECTION
OVERALL INSPN+TSA
AWR INSTRUMENT
FOCUS AREA INSULATION
FOCUS AREA INVESTIGATION
LDAR
MEDIA RPL
PIPING CW
PIPING MECH
PRJCT
PRJCT CPX
PRV
REFRACTORY
ROTATING EQUIPMENT
TWR-30-0069 LP STEAM MODIFICATIONS
TWR-31-0206 C2 SPHERE TIE INS
TWR-32-0213 E705 TIE INS
TWR-32-0196 F202 AND F204 TIE INS
TWR-31-0149-RTRP
TWR-32-0152-MP STEAM
TWR-32-0089-CGC SILENCER
TWR-32-0157-PHA MODIFICATIONS
TWR-32-0200-DEMETHANIZER IMPROV
TWR-32-0174-DEETHANIZER REBOILER
TWR-32-0187-C2 SPLITTER TIE INS
TWR-31-0189-TK-1244 MODIFICATION
Var
Today
Var
Y-day
-12.98%
96.62% -3.38% -3.38%
JOB TYPE % PLAN
58 41 13 10
99.50%
99.87%
100.00%
-7.80% -9.27%
-13.67%90.44%
% ACT
100.00%
1
52 0
3
0
23
99.73% 36
3
80.79%
89.20%
92.7%
01
Plan Actl. Plan Actl. Plan
100.0%
42
23
88.9% 100.0%
100
Plan
1 1
1
1 10
60.0%
11
11
80.0%
11
11
10
6
4
76.4%
7
7
5
5
5
82.9%
7
7
7
5
2
78.0%
98.2%
100.0%
100.0%
98.5%
1 11
Actl. Plan Actl.
-86.68%
-25.19%
RC2-31-075-95-TK-1148
RC2-31-080-95-TK-341
RC2-31-020-95-D-1221
RC2-31-024-95-D-1223
RC2-31-025-95-D-1227
RC2-31-080-95-D-1290
7
Actl.
11.6%
SUMP TANK TOWER
74.7%
9
99.8%
99.4%
INSTALLED / BOXED UP
DE BLINDED / HAND OVER
17
17
16
7
45
45
1
1
1
EXCHANGER
-12.07%
-28.31%
-12.20%
-25.43%
-19.83%79.9% -19.52%
85.7%
-21.53%
87.7%
-12.84%
-12.27%
-29.26%
99.17%
-22.36%
-15.17%
100.0%
TWR MAJOR JOBS % PLAN
99.8%
-22.72%
-30.10%
Var.Today% ACT
-9.14%
-14.03%
90.9%
82.2%
-16.25%
-15.28%
0.00%
-11.78%
-18.69%
99.02%
82.53%
-11.40%
100.00% 0.00%
-15.76%
-0.98%
-13.36%86.14%
92.07%
16
2
1
10
160
1
1
1
100.00%
0
1
1
32
47.61% -52.39%
1
8
-7.73%
88.60%
82.50%
-6.55%
-17.04%
100.00%
-17.07%
-66.27%
100.00% -4.43%
33.73%
100.00%
94.34%
160
1 -0.98%
-17.39%
-5.72%
99.60%
-70.54%
-52.39%
128 -9.56%
99.12%
99.85%
78.84%
81.32%
99.69%
99.37%
99.33%
98.22%
99.87%
81.31%
75.92%
85.83%
77.97%
89.81%
81.76%
85.03%
96.67%
64
100.00%
160
10
728
35.52%
97.71% 1
99.86%
99.02%
99.36%
99.97%
16
32
95.22%
53
100.00%
70.17%
100.00% 74.88%
99.03%
80.37%
2
84.27%
86.30%
99.73%
89.62%
100.00%
88.06%
86.17%
21
12
53
35
2 0
87
35
130
468
21
100.00%
98.80%
8
131
99.42%
SYSTEM % PLAN
98.70%
99.82% 8
78 76
23
31
15
3
36 21
9
6
% ACTTOTAL
JOBS
303
23
31
NOT
STARTED
465
83.99%
20
22
22
6
0
2
0
1
0
0
3
0
0
14
7
73
0
0 0
260
31
0
13.38%
99.91%
185
20
16
255
12
32
24
00
7
2
0
97.23%
00 0
13
2
47
2
0
11
16
11
6
1
12
0
2
0 0
89.30%
159
PLANNED
COMP.
ACTUAL
COMP.
IN-PROG.
JOBS
12
4
21
3
1
2
3
2
0
31
15 8
42 2
0
9
2
Ready for
De-Blind
De-
Blinded
79
3
22
23
23100.00%
18.70%
-27.18%
Var. Y-Day
-26.45%
0
0
1 0
0
0
1
-26.57%
-16.42%
-24.86%
-26.34%72.68%
-11.75%
73.70%
92.89%
77.64%
84.00%
99.44%
81.76% 15.95%
-11.75%
-7.48%
-0.29%
99.8%
100.0%
-7.70%
97.71%
-22.16%
4 15 3
TOTAL EQUIPMENTS 42 13 6 4 15 3
-34.52%69.7%
-0.23%
-86.18%
OPENED / REMOVED 42 13 6 4 15 3
92.3%
75.3%98.0%
99.6%
96.2%
LT&T / BLINDED 42 13 6
MAINT. / INSPECTED 42 13 6 4 14 3
INSTALLED / BOXED UP 39 12 5 3 10 2
DE BLINDED / HAND OVER 20 4 2 3 7 1
PROGRESS 89 % 85 % 84 % 90 % 82 % 80 %
PLANT ISBL OSBL
EQUIPMENT TYPE EXCHANGER DRUM TOWER / FILTER EXCHANGER DRUM / TANK TOWER / FILTER
RC2-32-310-41-E-301 RC2-31-071-41-E-1101 RC2-32-210-95-D-221 RC2-32-220-95-T-202 RC2-31-022-95-S-1228 RC2-31-022-95-TK-1263 RC2-31-022-35-F-1202
RC2-32-310-41-E-302 RC2-32-151-41-E-201 RC2-32-220-95-D-224 RC2-32-330-95-T-301 RC2-31-020-41-E-1205 RC2-31-022-95-TK-1264 RC2-32-151-35-F-225
RC2-32-310-41-E-303 RC2-32-620-41-E-607 RC2-32-310-95-D-321 RC2-32-210-95-T-201 RC2-31-020-41-E-1211 RC2-31-060-95-TK-1212 RC2-31-050-36-C-1224
RC2-32-310-41-E-304 RC2-32-710-41-E-701 RC2-32-310-95-D-322 RC2-32-510-95-T-501 RC2-31-024-41-E-1201 RC2-31-060-95-TK-1213
RC2-32-310-41-E-305 RC2-32-710-41-E-703 RC2-32-310-95-D-323 RC2-32-520-95-T-502 RC2-31-060-95-TK-1244
RC2-32-310-41-E-306 RC2-32-710-41-E-704A RC2-32-310-95-D-324 RC2-32-610-95-T-601 RC2-31-071-95-TK-1140
RC2-32-310-41-E-310 RC2-32-710-41-E-704B RC2-32-310-95-D-325
RC2-32-310-41-E-316 RC2-32-710-41-E-706 RC2-32-310-95-D-326
RC2-31-074-95-TK-1152
RC2-31-075-95-TK-1144
RC2-32-320-41-E-307 RC2-32-710-41-E-707A RC2-32-310-95-D-327 RC2-31-075-95-TK-1147
RC2-32-320-41-E-308 RC2-32-710-41-E-707B RC2-32-330-95-D-330
RC2-32-420-41-E-401 RC2-32-710-41-E-708 RC2-32-330-95-D-331
RC2-32-510-41-E-502 RC2-32-710-41-E-709 RC2-32-510-95-D-521
RC2-32-510-41-E-504 RC2-32-710-41-E-711 RC2-32-520-25-D-501
RC2-32-510-41-E-505 RC2-32-810-41-E-801A
RC2-32-520-41-E-508A RC2-32-810-41-E-801B
17
RC2-32-520-41-E-508B RC2-32-810-41-E-802 LEGEND
RC2-32-520-41-E-509 RC2-32-810-41-E-807
RC2-32-610-41-E-601 RC2-32-820-41-E-804
RC2-32-610-41-E-603A RC2-32-820-41-E-805
TOTAL
DRUM
RC2-32-820-41-E-812B
RC2-32-610-41-E-603B RC2-32-820-41-E-806
RC2-32-820-41-E-812A
PROGRESS 100.0% 87.1%
17 45
LT&T / BLINDED 17 17 45 45
45
45
45
OPENED / REMOVED
MAINT. / INSPECTED
17
17
17 45
98.55%
95.57%
78.59%
99.01%
100.00%
99.54%
100.00%
100.00%
100.00% 88.25%
1
106
1
7
1
5
7
52
1
3
5
218
2
ISBL� Quench Tower jobs and outlet line cleaning and re-installation.
� Steam system de-blinding.
� De-Methaniser PSSR
� E-807 Gasket installation.
� CGC Jobs.
� Dry out piping preparation.
� De-blinding.
� Exchangers air blowing and dry out
OSBL� Seawater line curing, de-blinding
� Steam system, de-blinding, pre-startup check list walk down.
� Mycelex system in operation to reduce storm water pond level.
� TK-341 Scox Tank inspection completion, box-up.
� Ethane sphere tie-in jobs completion, EIV/CV reinstatement, sphere dry out system, de-blinding.
� TK-1144, C9+ tank cleaning, mixer dismantling for refurbishment.
� TK-1152 preparation for entry inspection and secondary seal removal.
� Thermal Oxidizer refractory box-up, de-blinding.
� Flotation tank TK-1249 repair. Flocculation new tank TK-1248 installation.
� Ethylene pipeline, jobs in-progress
� De-blinding Acid storage, Sea water system.
� Cooling water line - water filling
100%
100%
100%
95.9%
100%
100%
97.5%
100%
99.5%
100%
99.0%
100%
98.4%
95.9%
86.9%
90.5%
26.7%
93.7%
93.9%
70.9%
79.0%
98.4%
87.3%
88.3%
72.8%
61.6%
44.9%
93.4%
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
CONTROL VALVE
DRUM
ELECT HEATER
ELECTRICAL
EXCHANGER
FILTER
INSTRUMENT
MOV
PIPING
PRV
ROT EQP
SUMP
TANK
TOWER
% ACT % PLAN