ta-50 military locker installation instructions

TA-50 Military Locker Installation Instructions

5858 W. 73rd Street Bedford Park, IL. 60638

Toll Free: (800) 622-2214 Phone: (708) 325-0400

Fax: (708) 325-0450

Providing Reliable Engineered Solutions


2 Rev. 2.0 www.FoldingGuard.com

Contact Information 5858 W. 73rd Street Bedford Park, IL. 60638

(800) 622-2214 (Tel.) (708) 325-0400 (Tel.) (708) 325-0450 (Fax)

TA-50

The following installation instructions should be used as a guide for installing the Folding Guard TA-50 Military Locker. Common sense and appropriate safety precautions must be used during installations. The product may be unstable during installation; accordingly - temporary bracing should be implemented until all hardware is tightened and the product is properly anchored to the floor. Permanent field bracing (not supplied) may be installed at installer’s/owner’s discretion. Refer product assembly questions to Folding Guard®. Installer Tips:

• Installation is best completed with the help of one or two people. • Prior to beginning, please read through all instructions pertinent to your installation. (Doors, panels, etc…)

Tools Required: • 5/16

Wrench • 7/16 Wrench • 9/16

Wrench • Hammer • Electric Drill (Var. Speed)

Tools Recommended: • Ladder • Carpenters Level • Chalk Line • 4” Tapcon Anchor Bolts

(Not Supplied)

Prior to Installation: • Prior to beginning installation

please make sure that you have all the parts required for the assembly

• Make sure that the installation area is clear of all obstructions.

• Read thoroughly all the instructions.

Tools Recommended: • Shims (NOT SUPPLIED) • Drill Bits (Various) • Flat Screw Driver • Tape Measure • Level • Rubber Mallet




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Parts List

Right Panel (G)

¼”-20 x 2¼” Carriage Bolt (B)

Non-Locking Door (E)

¼”-20 Flange Hex Nut (C)

Locking Door (F)

¼”-20 x ¾” Carriage Bolt (A)

Left Panel (H)




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Parts List (cont.)

Hook Frame (I)

Clothes Hangar Rod (J)

Back (K)

Intermediate Shelf (L)

Bottom Shelf (M)




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Parts List (cont.)

Locker Top (N)

Left Panel – No Mesh (P)

Temporary Brace (Q)




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Parts List (cont.)

¼” x 1” Split Washer (R)

3” x 3” 5-Knuckle Hinge (S)

Padlock Hasp (T)

Handle (U)

Retaining Nut (V)

Cam (W)

Securing Bolt (X)

Locking Rod (Y)




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Step 1: Locker Top (Refer to Fig. 1-A)

• Mount hinges (S) – 3 per side – to Left and Right Panels (G & H), using the hardware supplied (A, C, R). (Refer to Fig. 1-C)

• With the help of another person, hold the Left and Right Panels (G & H), and lay them down on the floor.

• Place the Locker Top (N) in between the Left and Right Side Panels and fasten to existing angle supports.

• Fasten all slots *(except for the 5 in the rear) using bolts & flange nuts (A & C). *The (5) slots in the rear will be fastened in step 5.

• Before tightening the hardware, make sure the measurement from

outside of both panels is 42”. (Refer to Fig. 1-B)

• Tighten bolts once 42” measurement is confirmed.

• Leave locker in the same position.

• Move on to Step 2.

Fig. 1-A

Fig. 1-B

Note: When installing an add-on unit, replace H with P

Fig. 1-C




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Step 2: Intermediate Shelf (Refer to Fig. 1-B)

• Place the Intermediate Shelf (L) in between both panels and fasten to existing angle supports.

• Bolt through *(4) corner slots using bolts & flange nuts (A & C). *DO NOT use the (2) inner slots on each side as they will be used in the following step.


outside of both panels is 42”.


• Leave locker in the same position.


Fig. 1-B




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Bottom Shelf (M)

Anchor Points

Step 3: Clothes Hanger Rod (Refer to Fig. 1-C) • Align the Clothes Hangar Rod (J) with the corresponding slots from underneath

the Intermediate Shelf (L).

• Fasten together using a bolts & flange nuts (B & C).


Step 4: Bottom Shelf (Refer to Fig. 1-D)

• Bolt the Bottom Shelf (M) to its corresponding angle supports.

• Bolt through *(2) slots on each side using a bolts & flange nuts (A & C). *The remaining hole on each side will used as an anchor point. (Refer to Fig. 2-D)


outside of both panels is 42”.



Fig. 1-C

Fig. 1-D Fig. 2-D

Note: When installing an add-on unit, replace H with P




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Rear

Front

(2) slots (4) slots

*Temporary Brace (Q)

Step 5: Locker Back

*Note: If required, use temporary brace (Q) to keep locker sides straight. Insert above the top side support angle. • Turn the locker to its side. (Refer to Fig. 1-E)

• Align the Locker Back (K) to the rear side of the locker.

• Make sure the orientation of the Back is in the correct position so that all slots line up.

(As shown in Fig. 2-E)

• Fasten *all slots (except for the 2 marked in Fig. 3-E) using bolts & flange nuts (A & C). *When installing lockers that are back to back, bolt (K) to only ONE of the lockers through the (4) slots Shown in Fig. 4-E, using a bolts & flange nuts (A & C).


Fig. 1-E

Fig. 3-E Fig. 2-E Fig. 4-E




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Fasten through these slots

Step 6: Hook Frame (Refer to Fig. 1-F)

• Stand the locker upright.

*If installing lockers that are back to back, skip to Step 7.

• Align the Hook Frame (I) with the corresponding slots from the inside of the locker.

• Using a bolts & flange nuts (B & C), secure the hook frame to the slots shown in Fig. 2-F


Fig. 2-E

Fig. 1-F




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Step 7: Non-Locking Door (Refer to Fig. 1-G)

• With the help of another person, hold the Non-Locking Door (E) in front of the locker and make sure the corresponding slots are lined up.

• Bolt the doors, to the pre-mounted hinges, using the hardware supplied (A, C, R).

• Move on to Step 8. Step 8: Locking Door (Refer to Fig. 1-H)

• With the help of another person, hold the other door (F) in front of the locker and make sure the corresponding slots lined up like in the previous step.

• Bolt the doors, to the pre-mounted hinges, using the hardware supplied (A, C, R).

• Remove temporary brace (Q), if it was used.


Fig. 1-G

Fig. 1-H




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(F)

Step 9: 3-Point Latching System (Refer to Fig. 1-I)

• Install the Padlock Hasp (T) through the corresponding holes on Locking Door (F), secure using

the Retaining Nut supplied (V).

• Insert Handle (U) through Padlock Hasp. *Make sure orientation of handle is similar to how it's shown in Detail A.

• Guide the Locking Rods (Y) through the top & bottom holes of the Locking Door. Holding the Locking Rods in place, attach them to the pins of the Cam (W).

• Finally, attach the cam to the handle using the Securing Bolt provided (X). *Make sure orientation of cam is similar to how it's shown in Detail A.

• Check the motion of the Handle, you may have to loosen hinges and adjust as necessary.

Fig. 1-I

Note: This step can be completed independently of locker construction.

(T)

(U) (Y)

(W)

(X) (V)




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Detail “X”

Hook Frame

Hook Frame

Step 10A: Back to Back Locker Installation (Refer to Fig. 1-J)

• Before installing lockers back to back, make sure (K) is already bolted to

one of the lockers through the (4) slots mentioned in step 5.

• Once lined up, bolt both lockers together through the slots marked in Fig. 2-J. (9 total)

• Finally, through bolt together the Hook Frame (I) of each locker using provided hardware (B &C). Refer to Detail “X”

Fig. 1-J

Fig. 2-J Detail “X”




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Step 10B: Starter/Add-On Locker Installation (Refer to Fig. 1-K)

• After completing Steps 1-9, place two lockers adjacent to each other and make sure the

slots on each locker side line up.

• Bolt together through (3) evenly spaced slot for each side, using the hardware supplied (A & C). Step 11: Anchor to Floor (Refer to Fig. 1-L) • Drill (2) Ø1/4” holes – 1” into floor – through holes indicated in Fig. 2-D on Pg. 9.

• Anchor locker to floor using **(2) 4” Tapcon anchor bolts.

**Tapcon anchor bolts not supplied by Folding Guard Corporation.

• Check with level, tighten & shim as required

Fig. 1-K

Fig. 1-K




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TA-50

In an effort to provide you with a better experience using Folding Guard®, we would like to hear from you. Please answer the following questions below and fax the survey to our Main Office at: (708) 325-0450. We look forward to hearing from you and will address your comments and suggestions in a timely manner. Thank You. How would you rate the quality of these instructions, please check all that apply: Were the instructions clear and concise, if your answer is no, please specify: _______________________________________________________________

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ta-50 military locker installation instructions

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