t18 - data management and reporting made simple reporting services and sharepoint web parts ......
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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
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T18 - Data Management and Reporting Made Simple
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
PASTDATA
PRESENTDATA
FUTUREDATA
PREDICTIVE
Fix me.Step 1.Step 2.Step 3.
97% Efficiency
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC
A Look into The Connected EnterpriseLet’s start with a look into the data you can access from the line
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A view into machine level data Additional combinations of real time and historical data
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The combination of data is the keyReal-time displays combined with historical reporting
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Data access away from the floorHow does data move up from the HMI in the Connected Enterprise?
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HMI displays seamlessly Go Mobile! Simply publish your ViewSE displays in ViewPoint and view from any device!
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Plant Wide Reporting Accessing Data for Plant Wide Reporting in The Connected Enterprise
Ingredients
Electricity
Water
Palletized Cookies
Alarms and
Events
Process
Data
OEE and
Downtime
Energy
Consumption
Batch
Data
Production
Data
Weather
Weather
Data
Natural Gas
ConsumablesScrap
System Status
Data
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FactoryTalk VantagePoint EMIValue Summary
CONNECT• Premier Integration with
Rockwell Data Sources
• 3rd Party Historians, 3rd Party
Systems via OPC / OPC DA
• Database Connectivity (Oracle
and SQL)
ORGANIZE• Organize the data in a way that
makes the most sense for your users
• Combine multiple data sources into
one logical unit
• Reuse model content for increased
productivity
VISUALIZE• Ad Hoc / Self Service Tools: Excel,
Trend, XY Plotter
• Enterprise Reporting Tools: SQL
Server Reporting Services and
Sharepoint Web Parts
• Mobile: Mobile First Design Model
Browser and Display Creation
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The Unified Production ModelKey to standard and reusable, reporting solutions!
Physical ModelConnect data sources
Logical ModelOrganize for Presentation
Desktop
Mobile
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Distributed Historian Strategy
SUPERVISOR
MANAGEMENT
OPERATOR
The Right Information, at the Right Time, with the Right Fidelity…
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Strategic Partnership
Leadership in Automation and Information
Solutions
Solution Provider
Automation and Controls Expertise
Solution Platform
Real-time Performance Management Software
Products
Technology Provider
Data Historian and Context Experts
Product Platform
Market leaders joining together to provide winning solutions
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After Compression
After Exception
(Dead banding)
Raw Data
Data Source(DCS, PLC, etc.)
Historian Server
Interface node
Time-Series Optimized Data Store
14
You can typically expect a database reduction in size from 1/5 to 1/10
compared to uncompressed SQL database
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FactoryTalk Historian ME Benefits
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• Data at higher speeds
• Single machine historian
• Reduce network dependency
Extend the data collection down to the machine level
• Solid-state data collection
• No computer / OS to maintain
• No moving parts
Improve reliability
• Collect data where a computer is not desired
Remote data capture
• Configure one machine at a time
Distributed / modular configuration
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FactoryTalk Historian SE / ME Positioning
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Historian SE
• Plant / Site Historian
• Persistent Storage
• Redundancy required
• Data collection based on network
• Scan rates down to 100-250 msec max
• Windows server-based historian
• Easy to deploy
• Up and running in a day
Historian ME
• Machine / Line Historian
• Temporary storage
• Limited to circular buffer in Flash memory
• Reliable data collection
• Backplane data collection
• Scan rates down to 10 msec
• Embedded historian module
• Low deployment cost
• Up and running in less than an hour
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Historian Architectures
Data Source
Controller Tags
HMI Tags
Collection
On Historian Server through Interface on the same node
Storage
On Historian Server
Display
VantagePoint Trend / Reports / Mobile / HMI TrendX
Controller
Historian + VantagePoint
Server
Simple
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Data Source
Controller Tags
HMI Tags
Collection
On Interface Node
Storage
On Historian Server
Display
VantagePoint Trend / Reports / Mobile / HMI TrendX
Controllers
HMI
Historian
Server
Interface
node
HMI
Server
Interface Node
• Offloads collection
• Store-n-forward
• Deadbanding done here
Historian ArchitecturesMildly Simple
VantagePoint
Server
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Data Source
Controller Tags
HMI Tags
Collection
On Redundant Interface Nodes
Storage
On Historian Server
Display
VantagePoint Trend / Reports / Mobile / HMI TrendX
Controller
HMI
All the capabilities of an Interface
Node
Now with failover to protect data
collection
Historian
ServerInterface
nodes
HMI
Server
Historian ArchitecturesRedundancy
VantagePoint
Server
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Data Source
Controller Tags
HMI Tags
Collection
On Redundant Interface Nodes
Storage
On Historian Server(s)
Display
VantagePoint Trend / Reports / Mobile / HMI TrendX
Controllers
HMI
Multiple Historian servers available for
clients - collective
Now with failover protection for
reporting
Historian
ServersInterface
nodes
HMI
Servers
Historian ArchitecturesHigh Availability
VantagePoint
Server
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Data Source
Controller Tags
Collection
On a ControlLogix® module over a backplane + off chasis via Ethernet
Storage
On FactoryTalk Historian Machine Edition & forward to FactoryTalk Historian
Display
VantagePoint Trend / Reports / Mobile / HMI TrendX
VantagePoint
ServerEnterprise Historian Server
HistME
Store &
Forward to a
Plant Historian
Plant Historian Server (Historian to Historian Connector)
Historian ArchitecturesEmbedded Storage
HMI
Plant Manager
Maintenance ManagerEnergy Manager
Process EngineerAre we
meeting
OEE targets?
Quality targets?
Batch losses
resolved?
How much
energy are we
using?
Is the weather
affecting my
energy consumption?
Are we reaching
our Sustainable
Initiative Goals?
Are some machines
consuming more
energy than others?
Are the Oven
Temps
Optimized?
What machines
are causing
the most issues?
What is my
MTTF?
What
machines
need service
Which recipes
are having quality
issues?
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC
Manufacturing IntelligenceIntegrating the “Things” in the Internet of Things
FactoryTalk VantagePoint
EMI
LogixControllers
FactoryTalk View SE
FactoryTalk ViewPoint
Weather Data (NOAA)
FactoryTalk EnergyMetrix
FactoryTalk Metrics
FactoryTalk Alarms and
Events
FactoryTalk Diagnostics
FactoryTalk Historian SE
SQL CLR Database
FactoryTalk Production
Centre
Fanuc
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It all starts with a UDT! Build structures in the controller and just import them!
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Live data tags too! Live data and Historical tags are imported and organized
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Additional sources provide context
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The Result! Advanced reporting and analytics accessible from anywhere
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Connected Enterprise Demonstration
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Machine Level Transitional States
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Unleashing the power of your data….Just got a whole lot easier!
Introducing mobile based workflows for storing and visualizing your data
Step 1: Install
Step 2: Import Tags
Step 3: Visualize!
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Industry Leading Data Storage and AnalyticsIntegrated to deliver fast, seamless decision making information
Store Data Visualize Data
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FactoryTalk VantagePoint v7.0Release Summary
Installation & Platform Updates
• Historian 4.0 -Automatic Installation of VantagePoint
• SQL Express 2012
• Support for Windows 10 clients
• Up to 75% reduction of installation time!
New Configuration Workflows
• Mobile Tag Import and Configure Workflows for fast and easy reporting
• Improved time to trend by up to 90%!
Visualization Updates
• New Bar Chart widgets
• Updated Indicator widget
• Mobile navigation updates
• Logarithmic trending (Windows Trend)
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Demo! Storing data and creating displays in VantagePoint v7.0
Step 1
Step 2
Step 3
Complete!