Guide toLED Modules

n A TOYOTA TSUSHO BRAND

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Contents

4 About UsT-Opto,

®a Toyota Tsusho brand, was established in 2008 to develop and market

LED packages and LED modules for the general illumination market. Our product portfolio

includes LED packages, modules, retrofit bulbs, and power supplies.

6 10W 120V Flex-ModuleSized for most standard 5- and 6-inch-diameter recessed incandescent and fluorescent fixtures,

T-Opto®’s Flex-Module Kit with reflector trim is designed for fast, easy field installation.

7 Pendant ModuleIdeal for fixture retrofits and new designs, the 12V Pendant Retrofit LED module with decorative

interchangeable heat sink body is compatible with most glass shades on the market.

8 Circular Array ModuleBuilt with TPT5550 LEDs for years of lighting service, this advanced LED solution provides even,

diffuse illumination with very minimal heat sinking requirement.

9 Linear ModuleA building block to several SSL designs, T-Opto’s 96-LED board matches

the light output from a T-8 fluorescent fixture yet consumes nearly half the power.

10 Panelux LED Array Module with Angelux Heat SinkA fully functional, plug-and-play solution, this chip-on-board LED array with integrated heat sink

and driver offers a simple means of installing LED light sources in new and existing fixtures.

11 Universal Backplate ModuleDesigned to work with standard glass wall sconce diffusers, here is an optical,

thermal and mechanical turn-key LED solution for typical wall sconce applications,

including diffusers stocked by T-Opto.

12 Undercabinet ModuleDesigned to install easily inside 9-, 12-, 18-, 21- and 24-inch fixtures,

this economy-priced module works with a variety of standard undercabinet housings.

13 Wall and Canopy ModulesThe ideal retrofit solution for most existing wall pack and canopy light fixtures.

Using three to five LED arrays and a 30W-50W driver, this T-Opto solution can deliver

more than 3,500 lumens of bright white light.

14 High-Output ModuleUsing high power, single source LED technology, this module

is one of the first of its kind for applications requiring many hours of high-output illumination.

Features Luminus®

CSM-360 Phlat-Light®

LED.

Published 2011 by T-Opto®, a Toyota Tsusho brand. All rights reserved. For more information about

T-Opto’s solutions for OEM lighting manufacturers, please contact us at t-opto-sales@taiamerica.com.

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Advanced technology LED modules from T-Opto®, a Toyota Tsusho brand, are a tested,validated solution for commercial, roadway and residential lighting applications.

n After years of product research and development, T-Opto is actively marketing a broad line of LED products and solutions headlined by

innovative LED modules. These advanced designs include LED modules for decorative and architectural lighting, LED modules for high bay fixtures used infactories and warehouses, and LED modules used for area and street lighting.

Thoroughly tested and validated, T-Opto’s competitively priced modulesare unique in the market because they are designed for specific lighting applications, such as the company’s award-winning Pendant Module for new andexisting fixture designs.

An assortment of new finished LED lighting designs, plus custom solutions, make T-Opto a complete resource for OEMs making the transition to solid state lighting.

T-Opto is a division of Toyota Tsusho America, a multi-billion-dollar company with headquarters in Kentucky. T-Opto, based in New York, was estab-lished in 2008. The company designs, manufactures and markets LED packagesand modules for a wide range of lighting applications. LED retrofit bulbs and LEDpower supplies are other key product lines.

In addition to its catalog items, T-Opto offers OEM lighting manufacturers custom solutions that respond to customer needs in a variety of ways. Drawing upon the company’s global network of business partners that includes Toyoda Gosei, one of the world’s largest LED chip makers,T-Opto is uniquely positioned to help OEM lighting manufacturers with theirin-house LED product development.

T-Opto leverages all of Toyota’s IP, technical development and knowledge to develop the industry’s most advanced and cost-effective LED solutions. An innovator in high-performance, energy-efficient LED applications for the general lighting market, T-Opto has assembled an expert team of engineers and designers with extensive backgrounds in semiconductors, electronics and lighting. With their years of combined experience in lightingdesign, the T-Opto team is able to fully optimize today’s most advanced optical,thermal and electrical design to deliver state-of-the-art LED products. With theiryears of experience, T-Opto team members can deliver solutions by validatingthe optical, thermal and electrical aspects of every design.

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Lighting Module

10W 120V Flex-Module

Replaces 65W incandescent or 15W fluorescent lamps.

Thoroughly tested and validated thermally, optically andelectrically, the 10W Flex-Module is T-Opto®’s cost-effectiveLED solution for a variety of lighting fixtures.

n The 120V module consists of an integrated light source and power supply. The module’s diecast aluminum housingfunctions as a heat sink for cool operation. Rated for interior and damp location use, modules are dimmable with a TRIAC dimmer.

n Designed for fast, trouble-free installation, the module attach-es with one of several standard fixture mounting options.Modules may be ordered pre-wired or supplied with an accessi-ble wiring compartment. Also available with medium screwbase and GU24 base.

n Intematix® Remote Phosphor patented lighting technologyprovides extremely highly efficient light. The 10W 120V Flex-Module is also available with an economical local phosphor LED light source, ideal for pendants and other downlight fixtures.

10W 120V Flex-Module Kit

Sized for most standard 5- and 6-inch-diameter recessedincandescent and fluorescent fixtures, T-Opto’s Flex-Module Kitwith reflector trim is designed for fast, easy field installation.

n Available in a range of color temperatures, the module’shighly efficient dimmable light source exceeds a 65W R30incandescent reflector lamp. Can be used in non-IC ratedrecessed fixtures 60W (or greater).

n Designed for bright, well-diffused illumination, the lens sup-plied with the kit provides wide, even light distribution.

Out With the Old. In With The New. Fast!n Lower the wired medium-based socket out of housing.Replace with the medium-base screw-in Flex-Module.

n Insert torsion springs into mounting brackets on eitherside of the housing. Push module up inside housing untilthe trim makes contact with finished ceiling.

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12V Pendant Retrofit Module

Replaces 20W halogen or 9W fluorescent lamps.

Gold Award Winner, Architectural SSL magazine’s 2011 Product Innovation Awards.

Ideal for fixture retrofits and new designs, the T-Opto®12VPendant Retrofit LED module with decorative interchangeableheat sink body is compatible with most glass shades on the mar-ket. The Retrofit Pendant Module provides illumination equal to a20W halogen lamp with an output of 270 lumens.

n Designed with a decorative heat sink body, integrated lightsource and driver, the module is designed for use inside pendantand track light fixtures. An external driver for multiple track headapplications is also available.

n Fits 7/8-inch-diameter openings; an optional 1.8-inch threadedcollar accommodates larger openings. Finish options are NickelSilver or Pewter.

n T-Opto advanced technology LED module offers high efficiencyand low power consumption.

Accessoriesn T-Opto 60W no-load transformer (for use with integrated driver). Powers one to nine pendants.

n T-Opto external power supply allows the pendant to run directly off 120 volts.

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Circular LED Array

Replaces 90W incandescent or 26Wfluorescent lamps.

n Advanced LED solution provides even, dif-fuse illumination with very minimal heat sink-ing requirement. Most sheet metal surfaceswill provide the required heat dissipation.

n Designed to be easily field replaceable,each LED array comes with a metal core PCboard and pre-cut self adhering silicone ther-mal transfer pad. Attaches with No. 6 sheetmetal screws. Built-in micro connectors makefor easy connection to the driver.

n Uses T-Opto’s TPT5550 LEDs for optimum illumination. The array is available in three sizes.

LED Recessed Fixture Kit

T-Opto’s innovative 6.5-inch-diameter CircularLED array is the centerpiece of our RecessedFixture Kit for 12-inch recessed fixtures.

n Designed for easy installation, the fixturecomes with a white acrylic lens for diffuse,even light distribution. May be used withTRIAC dimmer (sold separately).

Down Lighting

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Linear Module

Replaces 32W T8 fluorescent lamps.

A replacement for linear fluorescent lamps, T-Opto’s LinearModules are a versatile retrofit solution. Capable of emitting morethan 3300 directional lumens, the module is well-suited to fixturesfor home, office and factory. Designed to be used across multipleplatforms, T-Opto’s Linear LED Module delivers market-leadingefficiency and cost.

n Each linear array uses 96 of T-Opto’s TPT 5550 LEDs.

n Metal core PC board has a built-in micro disconnect socket.

n Linear module is field replaceable. Attaches with seven mount-ing holes for #6 mounting screws.

n Comes with matching silicone heat transfer pad. Mating powersupply is sold separately.

n Available color temperatures 2700K/ 3000K/ 3500K/ 4000K

n Each board > 1600 Lumens/86 lm/w

LED Troffer Kit

Easily installed in the field, T-Opto’s LED Troffer Kit fits standard2 x 2 troffer applications.

n The basic module kit consists of two or four metal core boardLED arrays, a 45W constant current driver(s), housing and achoice of V-Louver or two-cell louvers.

n Dimming 0-10V

n Fifth channel for power lighting controls.

n Output = Two board version = 3300 lumens / 73 lm/wFour board version = 6600 lumens / 73 lm/w

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Panelux LED Array Module And Driver With Angelux Heat Sink

Replaces 60W incandescent or 15W fluorescentlamps. For downlights, bath bars, track lighting.

Designed to be a cost-effective, fully functional, plug-and-playsolution, the Panelux chip-on-board LED Array with integratedAngelux Heat Sink and driver gives OEM lighting manufactur-ers a simpler way to the install LED light sources in new andexisting fixtures.

n The Panelux LED Array Module consists of a Panelux LEDarray (5W or 10W) mated to an Angelux heat sink and connect-ed to a T-Opto LED driver. The thermal design of the array andheat sink is optimized for a long operating life.

n The Angelux heat sink provides optimal thermal manage-ment and can be mounted at 0, 45 and 90 degrees, making itespecially well suited to wall sconces, including new designsand retrofits..n The module is sized for typical lighting fixture back plates.The small T-Opto LED driver is also mounted to the back plate,with a low-profile micro connector system that easily plugs intothe Panelux LED array.

Panelux LED Array

n Available in 5W (50 x 26mm and 42 x 42mm) and 10W (84 x42 mm, 40 x 43mm). This is a cool-running LED array that pro-vides uniformly diffused light with no hot spots.

n Electrical connection with solder pads. Also available withcrimped wire terminals looped ends with screw connectors.

Cross Platform Modules

Wattage Voltage Color LumensTemperature

5 30V 2700K/ 350lm/4500K 400lm

10 30V 2700K/ 700lm/4500K 800lm

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Universal Wall Sconce Backplate Module

Replaces a 60W incandescent or 15W fluorescent lamps.

An optical, thermal and mechanical turn-key LEDsolution for typical sconce applications, the UniversalWall Sconce Backplate Module is easily incorporatedinto most existing designs.

n Works with a variety of standard sconce glass dif-fusers, including diffusers stocked by T-Opto. Thinform factor ideal for ADA-compliant fixtures.

n Easy to install. Attaches with custom top bracket tosupport diffuser (thumbscrew lock-up).

n The 5W and 10W Panelux LED arrays provide uni-formly diffused light. They are among the first LEDcomponents that can easily be used in general illumination lighting products without the need of secondary optics.

n Compatible with TRIAC dimmers.

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Universal Undercabinet Lighting Module

T-Opto's Universal Undercabinet Lighting Module installseasily inside 9-, 12-, 18-, 21- and 24-inch bodies. Theeconomy-priced module works with a variety of standardT5 fluorescent undercabinet housings.

n The module can replace halogen, fluorescent or xenonproducts while consuming a fraction of the electricity,less than 4W of power per foot (output: 50Lumens/Watt).

n Easily installs using factory-attached double-sidedadhesive on both the LED board and driver.

n Connects to 120V. Beautiful 2700K light projects uni-formly below the fixture.

n Available in standard on/off and dimming-compatibleversions.

Wattage Fits Fixture Number Color LumensLength of LEDs Temperature

2W 9” 2 2700K 100 Lm

3W 12” 3 2700K 150 Lm

4W 18” to 21” 4 2700K 200 Lm

5W 24” 5 2700K 250 Lm

Down Lighting

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Reflector + Lighting Module For Canopy Fixtures

Replaces 70W HID lamps.

Reflector with attached lighting source and driver is an ideal LED retrofit solution for existing canopy light fixtures. Also available with a diecast canopy lightfixture as a kit.

n Using four to five of T-Opto’s 10W LED arrays and50W driver, this canopy module delivers more than3500 lumens of bright white light.

Reflector + Lighting Module Wall Pack Fixtures

Similar to the LED Canopy Light, the LED Wall Packuses three of T-Opto’s 10W LED arrays. It emitsmore than 2000 lumens and can be used to replaceconventional 70W over-the-door fixtures.

n Reflector with attached lighting source and driver isan ideal LED retrofit solution for existing wall packlight fixtures. Also available with a diecast wall packlight fixture as a kit.

High Output Lighting

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High Output Lighting

Sololux™ High Output LED Module (patent pending)

Replaces 84-160W fluorescent or 100-175 HID lamps.

The T-Opto® Sololux™ High Output LED module (patent pend-ing) uses some of the newest and highest-power LED technol-ogy available. Here’s a revolutionary LED package that uses asingle light source, which means more easily controlled opticsin high brightness applications.

n This advanced technology LED module is the right solutionfor light fixtures that must deliver high output and long life. The T-Opto Sololux high output module with Luminus®

Phlatlight® LED is a cross-platform LED module suitable for high bay, low bay, security and area lighting fixtures.Applicable for indoor and outdoor use, it can be used in wall pack and canopy fixtures.

n The Luminus CSM-360 high output LED package featuresPhlatlight technology. These large-format, ultra-bright solidstate light sources deliver extremely high energy efficiency, upto 90 module lumens per watt (steady state, hot lumens) @3.15A, and high output: up to 6500 lumens (steady state, hotlumens) @6.3A. Phlatlight LEDs have a lifetime above 50,000hours (at 70% lumen maintenance).

n The High Output LED Module is available as a componentwith quick connect power plug for easy service in the field. It is also sold as part of a total fixture package, or ask theexpert T-Opto team to design a custom high-output LED solution for your company.

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Sololux™ High Output Module Shown With Reference Designs

LED Area Light This simple pole-mounted, die-cast aluminum housing is actually quite sophisticated, designed with external thermal radiation fins that provide excellent thermal management to prolong LED life.

n A tool-less entry door swings down to allow the Sololux optical module assembly to twist and lock into place. The replaceable optical module, available with a symmetrical squareType V lighting distribution, is sealed against the high outputmodule with a weatherproof gasket. A precision-molded acryliclens controls lighting distribution and limits glare.

Sololux High Bay Fixture Designed for years of demanding,heavy-duty industrial service, this low-profile high bay fixture isideally suited to medium mounting heights in areas requiringgood horizontal uniformity. Easily intregrated with buildingautomation circuitry, the fixture comes complete with the T-Opto Sololux High Output LED module featuring high-powerLuminus ® Phlatlight® LED and power supply (120V-277V,50hz to 60hz, input).

n The T-Opto Sololux High Output LED module replaces 84W-160W fluorescent or 175W HID lamps in high brightnessapplications. Phlatlight LEDs have a lifetime above 50,000 hours(at 70% lumen maintenance).

n Single LED is controllable with a single TIR or reflective opticfor various applications.

n A TOYOTA TSUSHO BRAND

805 Third Avenue, 17th FloorNew York City, NY 10022

(212) 355-8337

www.t-opto.comt-opto-sales@taiamerica.com

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