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March 22-24, 2016 | Nashville, TN | www.worldofasphalt.com T-33 – Paving Smoother Understanding & Troubleshooting IRI BRETT STANTON PAYNE & DOLAN, INC. 1

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Page 1: T-33 – Paving Smoother · PREPARE Sweep the job to remove ... issues with your operation or issues out of ... Power Spectral Density Module

March 22-24, 2016 | Nashville, TN | www.worldofasphalt.com

T-33 – Paving SmootherUnderstanding & Troubleshooting IRI

BRETT STANTON

PAYNE & DOLAN, INC.

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Page 2: T-33 – Paving Smoother · PREPARE Sweep the job to remove ... issues with your operation or issues out of ... Power Spectral Density Module

March 22-24, 2016 | Nashville, TN | www.worldofasphalt.com

Outline

Introduction IRI QC The 3 P’s Profiling Analyzing Data Examples Advanced Analysis Summary

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Page 3: T-33 – Paving Smoother · PREPARE Sweep the job to remove ... issues with your operation or issues out of ... Power Spectral Density Module

March 22-24, 2016 | Nashville, TN | www.worldofasphalt.com

Who We Are 3

AGGREGATES MATERIAL SUPPLY

SITE EXCAVATION

& UTILITIESENGINEERING & SURVEYING

BRIDGES / ERECTION PAVINGDRILLING &

BLASTINGFOOTING &

FOUNDATION

Page 4: T-33 – Paving Smoother · PREPARE Sweep the job to remove ... issues with your operation or issues out of ... Power Spectral Density Module

March 22-24, 2016 | Nashville, TN | www.worldofasphalt.com

Where We Are 4

Page 5: T-33 – Paving Smoother · PREPARE Sweep the job to remove ... issues with your operation or issues out of ... Power Spectral Density Module

March 22-24, 2016 | Nashville, TN | www.worldofasphalt.com

What We Do 5

Page 6: T-33 – Paving Smoother · PREPARE Sweep the job to remove ... issues with your operation or issues out of ... Power Spectral Density Module

March 22-24, 2016 | Nashville, TN | www.worldofasphalt.com

International Roughness Index

A ride quality indices developed in the 80’s

Reproducible and stable with time General pavement condition

indicator that describes roughness that causes vehicle vibrations

Concerned with wavelengths between 4’ and 100’, so you should be too

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0

0.5

1.0

1.5

2.0Gain for Profile Slope

1001010.1 2 5 2 5 2 5

Wavelength (m)

Page 7: T-33 – Paving Smoother · PREPARE Sweep the job to remove ... issues with your operation or issues out of ... Power Spectral Density Module

March 22-24, 2016 | Nashville, TN | www.worldofasphalt.com

Pre-Bid Profiling

If possible profile the project before you bid and analyze the results to know what’s possible

May be able to use your State’s Highway Performance Monitoring System to access the “current” condition of their roadway inventory, for additional information

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Page 8: T-33 – Paving Smoother · PREPARE Sweep the job to remove ... issues with your operation or issues out of ... Power Spectral Density Module

March 22-24, 2016 | Nashville, TN | www.worldofasphalt.com

Quality Control

QA vs. QC → Catch issues early!

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Page 9: T-33 – Paving Smoother · PREPARE Sweep the job to remove ... issues with your operation or issues out of ... Power Spectral Density Module

March 22-24, 2016 | Nashville, TN | www.worldofasphalt.com

Quality Control

Things to watch out for during constructionTruck exchangesFrequently changing speeds or

stoppingScreed setupMixture gradationRoller stopsRolling patterns

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Page 10: T-33 – Paving Smoother · PREPARE Sweep the job to remove ... issues with your operation or issues out of ... Power Spectral Density Module

March 22-24, 2016 | Nashville, TN | www.worldofasphalt.com

The 3P’s → PLAN

Coordinate with Project Staff Know where the items are that

will effect ride qualityWork with law enforcement in

urban settings to help keep the profiler moving

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Page 11: T-33 – Paving Smoother · PREPARE Sweep the job to remove ... issues with your operation or issues out of ... Power Spectral Density Module

March 22-24, 2016 | Nashville, TN | www.worldofasphalt.com

The 3P’s → PREPARE

Sweep the job to remove debris

Move the traffic control Get the crews out of the wayMark out all of the important

things with reflective tapeDo a dry run

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Page 12: T-33 – Paving Smoother · PREPARE Sweep the job to remove ... issues with your operation or issues out of ... Power Spectral Density Module

March 22-24, 2016 | Nashville, TN | www.worldofasphalt.com

The 3P’s → PROVE

Don’t assume because you passed DOT certification that everything is still in spec

Check/Verify all of the components every time before you profileAccelerometers → Verify or CalibrateHeight Sensors → Clean & VerifyDMI → Verify or Calibrate

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Page 13: T-33 – Paving Smoother · PREPARE Sweep the job to remove ... issues with your operation or issues out of ... Power Spectral Density Module

March 22-24, 2016 | Nashville, TN | www.worldofasphalt.com

Profiling

Make sure you give yourself enough room Be up to speed before the run starts,

maintain a constant speed throughout testing and don’t deaccelerate until after the data collection has been stopped

Make sure you locate all of the taped locations

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Page 14: T-33 – Paving Smoother · PREPARE Sweep the job to remove ... issues with your operation or issues out of ... Power Spectral Density Module

March 22-24, 2016 | Nashville, TN | www.worldofasphalt.com

Profiling

Replicate runs are ESSENTIAL, so profile again! Like with any testing, care, accuracy and

precision is critical

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Page 15: T-33 – Paving Smoother · PREPARE Sweep the job to remove ... issues with your operation or issues out of ... Power Spectral Density Module

March 22-24, 2016 | Nashville, TN | www.worldofasphalt.com

Analyze

Check the data that you’ve just collected before leaving the project

This step, if completed, will save time and most certainly money

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Page 16: T-33 – Paving Smoother · PREPARE Sweep the job to remove ... issues with your operation or issues out of ... Power Spectral Density Module

March 22-24, 2016 | Nashville, TN | www.worldofasphalt.com

Analyze

Which one is better?

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PROFILE #1

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March 22-24, 2016 | Nashville, TN | www.worldofasphalt.com

Analyze

Or

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PROFILE #2

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March 22-24, 2016 | Nashville, TN | www.worldofasphalt.com

Analyze

Pay attention to the horizontal and vertical axis of the plots, they tell the story

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PROFILE #1Segment LWP RWP

1 135.9 159.02 127.7 120.73 154.1 146.94 136.6 128.45 220.9 188.76 211.5 241.57 250.7 234.18 162.5 170.59 156.0 178.9

10 150.7 147.511 157.0 152.912 162.7 187.613 174.0 197.614 126.5 130.515 212.2 224.816 125.8 165.217 235.4 254.018 201.4 231.519 312.8 328.7

PROFILE #2Segment LWP RWP

1 20.1 21.22 23.4 20.93 21.9 21.04 22.2 25.55 20.8 25.36 21.9 27.07 23.4 26.08 22.0 20.89 24.8 22.7

10 24.1 23.311 20.8 20.112 21.8 20.413 20.2 21.814 23.5 19.315 24.1 20.716 21.7 19.017 23.1 20.518 22.7 20.719 25.1 20.3

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March 22-24, 2016 | Nashville, TN | www.worldofasphalt.com

Analyze

Software Compare replicate runs

Look at the shape of curves Look for repeatability

between runs Look for excessive noise

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Page 20: T-33 – Paving Smoother · PREPARE Sweep the job to remove ... issues with your operation or issues out of ... Power Spectral Density Module

March 22-24, 2016 | Nashville, TN | www.worldofasphalt.com

Analyze

Look to make sure events are captured correctly

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Are these locations where they’re supposed to be?

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March 22-24, 2016 | Nashville, TN | www.worldofasphalt.com

Mark Out

Marking out the localized roughness/bumps with the profiler is a great way to identify issues with your operation or issues out of your control

Spray paint or stake start and end points of the roughness on the shoulder of the roadway for future reference

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Page 22: T-33 – Paving Smoother · PREPARE Sweep the job to remove ... issues with your operation or issues out of ... Power Spectral Density Module

March 22-24, 2016 | Nashville, TN | www.worldofasphalt.com

Mark Out

Ride the pavement once its marked and see if you can feel the identified roughness

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Page 23: T-33 – Paving Smoother · PREPARE Sweep the job to remove ... issues with your operation or issues out of ... Power Spectral Density Module

March 22-24, 2016 | Nashville, TN | www.worldofasphalt.com

Things that can effect data

Debris on the Road Changing Speed Wind Hills & Curves Short Lead-In or Lead-Out

Distances Textures Excess Moisture

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Page 24: T-33 – Paving Smoother · PREPARE Sweep the job to remove ... issues with your operation or issues out of ... Power Spectral Density Module

March 22-24, 2016 | Nashville, TN | www.worldofasphalt.com

Examples – Debris

Debris on the Road

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Page 25: T-33 – Paving Smoother · PREPARE Sweep the job to remove ... issues with your operation or issues out of ... Power Spectral Density Module

March 22-24, 2016 | Nashville, TN | www.worldofasphalt.com

Examples – Changing Speed

Rapidly changing speed during a run will affect the accelerometers and contaminate the data

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Ax = Longitudinal Acceleration

θ = Pitch angleAccelerometer axis

g = acceleration due to gravity

Az = Vertical Acceleration

Ameas

Page 26: T-33 – Paving Smoother · PREPARE Sweep the job to remove ... issues with your operation or issues out of ... Power Spectral Density Module

March 22-24, 2016 | Nashville, TN | www.worldofasphalt.com

Examples – Changing Speed

Accelerating too quickly

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Page 27: T-33 – Paving Smoother · PREPARE Sweep the job to remove ... issues with your operation or issues out of ... Power Spectral Density Module

March 22-24, 2016 | Nashville, TN | www.worldofasphalt.com

Examples – Changing Speed

Heavy braking

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Page 28: T-33 – Paving Smoother · PREPARE Sweep the job to remove ... issues with your operation or issues out of ... Power Spectral Density Module

March 22-24, 2016 | Nashville, TN | www.worldofasphalt.com

Examples – Wind

Similar to the effect caused by changing speeds, the accelerometer may record acceleration along the y-axis thus increasing roughness in your profile runs

How do you avoid this “noise”? Don’t profile when it’s windy out, because you can’t control it

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Page 29: T-33 – Paving Smoother · PREPARE Sweep the job to remove ... issues with your operation or issues out of ... Power Spectral Density Module

March 22-24, 2016 | Nashville, TN | www.worldofasphalt.com

Examples – Hills & Curves

Like wind you cannot avoid it Need to maintain a consistent speed that

minimizes the effects to the profiler when cornering or ascending or descending hills

Make replicate runs at different speeds and watch for differences in the profiler’s output that may indicate effects of curves or hills

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Page 30: T-33 – Paving Smoother · PREPARE Sweep the job to remove ... issues with your operation or issues out of ... Power Spectral Density Module

March 22-24, 2016 | Nashville, TN | www.worldofasphalt.com

Examples – Short Lead-In

Not enough room to get the profiler up to speed

Same will be true for stopping too soon at the end of the run

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Page 31: T-33 – Paving Smoother · PREPARE Sweep the job to remove ... issues with your operation or issues out of ... Power Spectral Density Module

March 22-24, 2016 | Nashville, TN | www.worldofasphalt.com

Examples – Texture

Textured pavements like SMA, OGFC/PFC or other large stone mixes can affect IRI although the ride is not affected

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Page 32: T-33 – Paving Smoother · PREPARE Sweep the job to remove ... issues with your operation or issues out of ... Power Spectral Density Module

March 22-24, 2016 | Nashville, TN | www.worldofasphalt.com

Advanced Analysis

ProVAL – Profile viewing and analyzing software product

It’s a great tool and best of all, it’s free!

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Page 33: T-33 – Paving Smoother · PREPARE Sweep the job to remove ... issues with your operation or issues out of ... Power Spectral Density Module

March 22-24, 2016 | Nashville, TN | www.worldofasphalt.com

Advanced Analysis - PCM

PCM – Profiler Certification Module A great way to compare runs statistically Requires 3 or more replicate runs in order to use

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Page 34: T-33 – Paving Smoother · PREPARE Sweep the job to remove ... issues with your operation or issues out of ... Power Spectral Density Module

March 22-24, 2016 | Nashville, TN | www.worldofasphalt.com

Advanced Analysis - PCM 34

Page 35: T-33 – Paving Smoother · PREPARE Sweep the job to remove ... issues with your operation or issues out of ... Power Spectral Density Module

March 22-24, 2016 | Nashville, TN | www.worldofasphalt.com

Advanced Analysis - PSD

PSD – Power Spectral Density Module Simply stated; it tells you if there’s something

effecting your profiles

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Page 36: T-33 – Paving Smoother · PREPARE Sweep the job to remove ... issues with your operation or issues out of ... Power Spectral Density Module

March 22-24, 2016 | Nashville, TN | www.worldofasphalt.com

Advanced Analysis - PSD 36

±14.3’

Page 37: T-33 – Paving Smoother · PREPARE Sweep the job to remove ... issues with your operation or issues out of ... Power Spectral Density Module

March 22-24, 2016 | Nashville, TN | www.worldofasphalt.com

Advanced Analysis - PSD

If underlying pavements have an effect on the overlay ride quality, PSD will show you that and potentially reduce your risk

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Page 38: T-33 – Paving Smoother · PREPARE Sweep the job to remove ... issues with your operation or issues out of ... Power Spectral Density Module

March 22-24, 2016 | Nashville, TN | www.worldofasphalt.com

Summary

Smooth pavements aren’t achieved by accident

You need to perform quality testing early and often

Only you can control the quality of data that is collected

Use the tools available to review your data

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Page 39: T-33 – Paving Smoother · PREPARE Sweep the job to remove ... issues with your operation or issues out of ... Power Spectral Density Module

March 22-24, 2016 | Nashville, TN | www.worldofasphalt.com

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Thanks for your Participation

March 7-11, 2017www.conexpoconagg.comwww.ifpe.com

Please complete the evaluation to provide your feedback on this session and suggest topics for future events.

Remember to mark these upcoming events on your calendar!

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March 22-24, 2016 | Nashville, TN | www.worldofasphalt.com

Questions? 40

Please feel free to contact me

Brett Stanton, PEPayne & Dolan, Inc.Director of Engineering ServicesW6380 Design DriveGreenville, WI 54942P: [email protected]