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SWIMMING POOL HEAT PUMP Installation & Instruction Manual

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Page 1: SWIMMING POOL HEAT PUMP · maintain the pool water temperature at or near your desired swimming temperature. If you do not plan to use your pool for a prolonged period, then you might

SWIMMING POOL HEAT PUMP

Installation & Instruction Manual

Page 2: SWIMMING POOL HEAT PUMP · maintain the pool water temperature at or near your desired swimming temperature. If you do not plan to use your pool for a prolonged period, then you might

1.GENERAL INFORMATION

1.3 ENERGY SAVING TIPS

2. SPECIFIATIONS

2.1 TECHNICAL SPECIFICATIONS OF VA-WPH MODELS

3. INSTALLATION

4 . OPERATION

4.1 CONTROL PANEL

5.1 MAINTENANCE

6.1 SPARE PARTS LIST

1

112

4

4

13

4

4.2 INSTRUCTION OF SMS CONTROL

13

15

18

19

3.1 GENERAL INFORMATION

3.2 LOCATION

3.3 CLEARANCES

3.5 ELECTRIC WIRING

6

7

12

3.4 DRAINAGE 7

6. APPENDIX 19

5. MAINTENANCE AND TROUBLE SHOOTING 18

1.1 INTRODUCTION

1.2 CONSUMER INFORMATION AND SAFETY

11

6.2 ACKNOWLEDGEMENT 20

INDEX

INDEX

2.2 DIMENSIONS 3

3.6 INITIAL STARTUP

4.3 ERROR CODE 17

5.2 TROUBLE SHOOTING 18

4.4 OPERATION DATE SETTING 17

Page 3: SWIMMING POOL HEAT PUMP · maintain the pool water temperature at or near your desired swimming temperature. If you do not plan to use your pool for a prolonged period, then you might

This manual provides installation and operation instructions for the heat pumps .Read these

installation and operation instructions carefully before proceeding with the installation.

Consult the local distributor with any questions regarding this equipment .Please read this

manual carefully before you install. Start, repair or maintain the unit. Installation and service

must be performend by a qualified installer.The manufaturer shall not be responsible for any

damage of the unit or physical injury or death caused by improper installation,debugging,

operation,maintenance or disregarding the manual.

General Information

1

1.2 Consumer Information and Safetyo oa.We recommend 80 F (27 C)as the optimun water temperature for swimming. Overheated water

may cause tiredness and reduce comfort of swimming.b. The drinking of alcoholic beverages before or during spa or hot tub use can cause drowsiness which could lead to unconsciousness, and subsequently result in drowning.c. Pregnant women take note! Soaking in water above 102 (38.5 ) can cause fetal damage during the fi rst three months of pregnancy (which could result in the birth of a brain-damaged or deformed child). If pregnant women are going to use a spa or hot tub, they should make sure

o o the water temperature is below 100 F (38 C) maximum.d. The water temperature should always be checked with an accurate thermometer before entering aspa or hot tub. e. Persons with a medical history of heart disease, diabetes, circulatory or blood pressure problems should consult their physician before using a hot tub or spa.f. Persons taking any medication which induces drowsiness (e.g., tranquilizers, antihistamines, or anticoagulants) should not use spas or hot tubs.g. Prolonged immersion in hot water can induce hyperthermia.

o oF C

1.3 Energy Saving Tips

It is important to note that a heat pump will not heat a pool as fast as a large gas or electric pool heater. If the pool water is allowed to cool significantly, it may take several days to return to the desired swimming temperature. For weekend use, it is more economical to maintain the pool water temperature at or near your desired swimming temperature. If you do not plan to use your pool for a prolonged period, then you might choose to turn the heat pump completely off or decrease the temperature setting of the control several degrees to minimize energy consumption.

o o o o oa.Use an accurate pool thermometer. A difference of 4 F(2 C) , between 78 F and 82 F (26 C

o and 28 C), will significantly increase energy consumption. b. Carefully monitor the water temperature of your pool in the summer time. You can reduce heat pump usage due to warmer air temperatures.c. During the winter or when on vacation for longer than a week, turn off the heat pump.d. Find the proper setting on the heat pump temperature control e. Where possible, shelter the pool from prevailing winds with well-trimmed hedges or other landscaping, cabanas, or fencing.f. Always use a pool cover when practical. Besides providing a valuable safety feature, a pool cover will reduce heat loss.

1. 0 General information 1.1 Introduction

2.1 Technical specifications of VA-WPH models

2.Specifications

20

Appendix

Note:the parts written in italic letters are not universal.

6.2 Acknowledgement

Thank you for choosing our swimming pool heat pump!

If you have any question, please contact with the local distributor.

Item Model /SizeNumber

DS-31

DS-32

DS-33

DS-34

DS-35

DS-36

DS-37

DS-38

DS-39

DS-40

DS-41

DS-42

DS-43

DS-44

DS-45

DS-46

DS-47

DS-48

DS-49

DS-50

DS-51

DS-52

DS-53

DS-54

DS-55

compressor(WPH40) C-RN-220H5B

compressor(WPH45) C-SCN261H5A

compressor(WPH50) C-SBN301H5A

compressor(WPH60L) C-SBN371H5A

compressor(WPH60) JT170GBBY1L

heat exchanger(WPH15) 1050-0015-1

heat exchanger(WPH20) 1050-0002-1

heat exchanger(WPH30) 1050-0003-1

heat exchanger(WPH40,45) 1050-0004-1

heat exchanger(WPH50) 1050-0005-1

heat exchanger(WPH60L,60) 1050-0006-1

quick fitting(of drip tray) 4'to 16mm

water union

water union

50mm

1 1/2"

off-season waterproof cover(for WPH15,20) OP-01-A

off-season waterproof cover(for WPH30,40,45) OP-01-B

OP-01-Coff-season waterproof cover(for WPH50,60,60L)

waterproof box(for controller) OP-02

OP-03 drip tray

fan blade 490

drain valve 4'inner screw

cc-8p

cc-6p

8-pin cyber cable (each meter)

6-pin cyber cable (each meter)

phase protector (WPH60) EWS

sealing rubber

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SpecificationItem/type

Fan locationHeatin

capacity

F

E

Unit

BTU/H

WBTU/H

W

VA-WPH15TOP

VA-WPH20 VA-WPH30 VA-WPH40

3751011000

245527200

4262512500

323959500

4433013000

3580510500

57970

5456016000

17000

Power

input

F

E

W

W

13201200

6.226.0

19001800

6.585.28

27302470

4.764.25

2750

6.186.15

2600

COP

E

F

E6.55.7

8.7

8.2

13.2

11.8

14.3

13.6Current

F A

A

power supply V/Ph/Hz 220-240/1/50

Compressor1set Rotary

Heat exchanger Titanium heat exchanger in PVC housing

Refrigerant R407C/R22Fan amount 1Power input of fan W 175

Rotate speed RPM 650

Noise level 47 51Connections 50Water flow

kPa

mm

mm

kg

dB(A)

mm 3

m /hWater pressuredrop

Dimensions

Package sizeN.W/G.W

2.2 3 4.5 6

10

575*575*680 575*575*680 575*575*780 575*575*780

710*710*820 710*710*820 710*710*920 710*710*920

4747

54/68 58/72 64/78 75/90

Item/type

Fan locationHeatin

capacity

F

E

Unit

BTU/H

WBTU/H

W

VA-WPH45TOP

VA-WPH50 VA-WPH60L VA-WPH60

6308518500

5865217200

6820020000

6138018000

9207027000

8525025000

Power

input

F

E

W

W

33003100

5.615.55

43003750

4.65

4.80

51004700

5.32

5.29COP

E

F

E15.815.0

22.519.5

24.0

22.2Current

F A

A

power supply V/Ph/Hz 220-240/1/50

Compressor1set

Scroll

Heat exchanger Titanium heat exchanger in PVC housing

Refrigerant R407C/R22Fan amount 1Power input of fan W 175

Rotate speed RPM 650

Noise level 56 58Connections 50Water flow

kPa

mm

mm

kg

dB(A)

mm 3

m /hWater pressuredrop

Dimensions

Package sizeN.W/G.W

6.0 3 4.5 6

12

575*575*880710*710*1020

5854

88/103 98/113 100/115 102/117

9207027000

8525025000

60005500

4.50

4.5510.3

9.7

380/3/50

575*575*780710*710*920

575*575*880

710*710*1020

575*575*880

710*710*1020

F-factory test conditions

surrounding temperature:24 db/19 wbo oC C

E-european test conditions

surrounding temperature:15 db/11 wbo oC C

27oCentering water

COP: 4.5-7.0

27oCentering water

COP: 4.0-6.1

Note:the above data are for your reference. There will be no prior notice for technical improvement

2 19

6. Appendix

6.1 Spare Parts List

Item Model /SizeNumber

DS-01

DS-02

DS-03

DS-04

DS-05

DS-06

DS-07

DS-08

DS-09

DS-10

DS-11

DS-12

DS-13

DS-14

DS-15

DS-16

DS-17

DS-18

DS-19

DS-20

DS-21

DS-22

DS-23

DS-24

DS-25

DS-26

DS-27

DS-28

DS-29

DS-30

controller

PCB

PCB

ver1.0

ver2.5

ver1.0

ver2.5

water flow switch(WPH15,20,30)

water flow switch(WPH40,45)

water flow switch(WPH50,60L,60)

reset at 2.5~3.0

3m /h

reset at 5.5

reset at 7.0

3m /h

3m /h

water temp.sensor (ver1.0)

water temp.sensor (ver2.0)

reset at 7.0

M6screw,50 k at 25oC

M8screw,50 k at 25oC

defrost sensor 50 k at 25oC

fan motor capacitor 5F/450v

compressor capacitor(1for WPH15,2for WPH60L) 35F

50F

55F

40F

60F

98F

compressor capacitor(1for WPH20)

compressor capacitor(1for WPH30)

compressor capacitor(1for WPH40,45)

compressor capacitor(1for WPH50)

compressor capacitor(1for WPH50,60L)

relay(WPH15,20,30) JQX-105F-4/220AK1H

contactor(WPH40,45,60L)

contactor(WPH40,45,60L,60)

LC1-D2510M7N

LC1-D0910M7N

high pressure switch 3.0/2.4

transformer GB4126(CE/TY300002.01)

pressure gauge Y-60

4-way reversing valve(WPH15,20) STF-0201

4-way reversing valve(WPH30,40,45) SHF-9-45U-G

STF-04014-way reversing valve(WPH50,60L,60)

fanmotor YYK60B-6A

compressor (WPH15) CSL211CV-C7LU

compressor (WPH20)

compressor (WPH30)

CHY33MC4-U

CHV33YC6-U

controller

Appendix

Page 5: SWIMMING POOL HEAT PUMP · maintain the pool water temperature at or near your desired swimming temperature. If you do not plan to use your pool for a prolonged period, then you might

3

575

57

568

0

VA-WPH15

575 575

57

5

57

5

78

0 88

0

VA-WPH30

VA-WPH40

VA-WPH50

VA-WPH60L

Planf orm

Side view

VA-WPH45

VA-WPH60

VA-WPH20

Specification

2.2 Dimensions

18

5.1 MaintenanceGeneral Maintenance:

a.The unit should be maintained twice a year by qualified technicians. If the

unit is located in coastal area, more frequent maintence is necessary.

b.A professional technician should clean the unit periodically. Tt is NOT

recommended to use a sprinkler to flush the unit.

5.2Troubleshooting

5. Maintenance and Trouble shooting

c.The unit is designed to withstand only normal rainfall.A flow of water entered into

the internal of the unit may damage the components. If the unit is located under the

eaves, span a water guide to prevent water flow falling into the unit.

4.Clean the drain hose.

Keep proper water flow:

a.Keep the filter clean. The filter may get dirty along with using.Adirty filter can re

duce the water flow .

b. Keep the pump clean, too.

c.Check the valves often.

The unit would not run:

a.Is the screen of control panel lit? If ont, make sure the electrical wires and cables

are correctly connected and the power is on.

b. If the screen displays“E7”,check the water flow. Whether the water pump is

running normally or the filter is jammed?

c.The unit will stop running automatically when the pool water reaches the set

temperature

The unit is running but not heating:

a. Is the air discharged from the fan cooler than the ambient temperature?If not,

ask a professional technician to check the refrigerant system.

b.Be sure the space around the unit is broad enough.There should not be obstru-

ction of air.

c.The unit will defrost when the ambient temperature is lower than normal con-

dition (usually when the temperature is lower than8 .

Maintenance and trouble shooting

Page 6: SWIMMING POOL HEAT PUMP · maintain the pool water temperature at or near your desired swimming temperature. If you do not plan to use your pool for a prolonged period, then you might

4

Installation

3.1 General information

3.0 Installation

Inspect the casing,unit and spare parts after receipt for possible for

possible damage in transportation. Check whether there is breakage of

the casing and cabinet, deformation of the unit,shed parts.The

manufacturer shall not be responsible for any damage due to improper

hanging or shipping.

Install the heat pumps in accordance with the procedures in this manual,

lacal codes and ordinances.

Correct installation is required to assure safe operation.The requirements

for heat pumps include the following:

a.Appropriate site location and clearances.

b.Sufficient air ventilation.

c.Proper electrical wiring.

d.Adequate water flow.

This manual provides the information needed to meet these requirements .

Review all application and installation procedures completely before

continuing the installation.

3.2 Location

The unit should be usually installed outdoor (NOTE: Indoor installations

require special considerations for condensate drainage and venting the

cold air produced by the heat pump.)

Install the unit downstream of all pumps and filters and upstream of all

chlorinators,ozonizers and chemical pumps.

Keep lawn sprinkler heads from spraying on the heat pump to prevent

corrosion and damage .Use a deflector if needed.

Make sure the heat pump is not located where large amounts of water may

run-off from a roof into the unit. Sharp sloping roofs without gutters will

allow massive amounts of rain water ,mixed with debris from the roof to be

forced through the unit. A gutter or down spout may be needed to protect

the heat pump.

Operation

17

Error Code4.3

The operation data of the unit can be set on the control panel .

meaning

Return water temperature(heating mode)

Range

16-45℃

default

27℃

Adjust(yes/no)

yes

4.4 Operation Data Setting

16-45℃

Code Explanation

E0 Phase failure(only for 3 phase unit)

E1 Compressor overload

E2 HP protection

E9 Communication failure

F30 Defrosting sensor short circuit

F31 Defrosting sensor open

F20 Condensing sensor short circuit

F21 Condensing sensor open

F10 Inlet water temperature sensor short circuit

F11 Inlet water temperature sensor open

Note: all error would stop the heat pump from running. Press"ON/OFF"after removing the error

to start it again . Only error E3 can be automatically removed on the condition that the minimum

water flow volume is regained.

E3 Water flow switch protection

E4 LP protection

Page 7: SWIMMING POOL HEAT PUMP · maintain the pool water temperature at or near your desired swimming temperature. If you do not plan to use your pool for a prolonged period, then you might

Note: the longer the pipes connecting your pool and the unit ,the more energy is lost.

5

Specification Operation

16

Format of Short Message:a) Temperature setting:

Write message in the following format and send it to the SIM card in the SMS

control device:

CODE:889988 SET TEMPERATURE: (889988 refers to password .

refers to set temperature , unit: )℃

E.g.set temperature is 30.0 ,the message should be written as following:℃

CODE:889988SET TEMPERATURE: 30.0

b) turning on the heater:

send the following message to turn on the heater:

CODE:889988OPEN

c) turening off the heater:

send the following message to turn on the heater:

CODE:889988CLOSE

e) Timing for start and stop:

Send message in the following format to set the turning on/off time:

CODE:889988 POWER ON TIME:DD/MM/YY,HH:SS POWER OFF

TIME1:DD/MM/YY,HH:SS

e.g.turning on time is 15:30,23Jan,2008,turning off time 18:50,25Jan,2008. The

message should be written as following:

CODE:889988POWER ON TIME:23/01/08,15:30 POWER OFF TIME:25/01/08/,18:50

f) Change Password

Send message in the following format to change the password:

CODE:889988 NEW CODE: (889988: original password; :new

password)

Note: there is no space after the punctuations.

After receiving a message, the SMS indication on the controller screen would

light and the heater would automatically send a message to the sender`s mobile

phone as a reply.

Note :the SMS control device can treat only one message in each minute.

More than one message in a minute can result in jam and worng operation.

d) Status check:

send the following message to the SMS control device to check the current status of

the heater:

CODE:889988

Page 8: SWIMMING POOL HEAT PUMP · maintain the pool water temperature at or near your desired swimming temperature. If you do not plan to use your pool for a prolonged period, then you might

12 inches (rea r)

24inches (side)

30 inches(front )

24inches (side)

Overhang with gutter

Rain runoff must

be directed

away from unit.

30" minimum

clearance front

1ft minimum

clearance, rear

5ft minimum

clearance overhead

3.3 Clearances

6

Installation

The unit needs continuous fresh air while running.Please leave enough

space around the unit for unobstructed air absorption and discharging.

Don't locate the unit in an enclosed area, or the discharged cold air will

circuate the unit again and consequently lower the heating efficiency.

Recommended Clearance:

Operation

15

Pattern ll :after entering setting,press" "to shifr from pattern l to pattern

II of timing, screen displaying "St2"instead of "St1". Press “ ”and“ ”

to set turning on/off time and press“TIMING”to shift and confirm the new

setting. The heater would run according to the setting everyday .

Instruction of SMS controlTo use SMS control, the following conditions need to be reached:

a ) One available SIM card which accords to the GSM is needed.

b) Make sure this card can send and receive SMS without problem.

c) Insert the SIM card in the slot of the SMS control device.

Note :during the process of setting,one press on "ON/OFF"button would

result in quitting setting and the newsetting will not be activated.

The above three patterns can`t be activated at the same time. Any of them is

activated,the other two are null.

Set temperature can not be changed under pattern lll. Only running mode

can be changed.

Pattern lll:after shifting from "St1",to "St2",press " " again to enter

pattern lll,screen displaying"St3"and "SUN". By pressing“ ”and“ ”

and "TIMING" , the user can set desired temperatureof each day in a week .

After setting of all days in a week is finished ,the screen would show the

setting twoseconds a day for one time. Then the timer indication would be on.

Under this pattern please DON`T turn off the unit.

Connect the SMS control device to the controller and the DC power source

packed with the heater. The screen of the controller would show the strength

of the network signal. Please put the SMS control device where the signal is

good enough.

Caution : it`s forbidden to pull out the SIM card when the power of the SMS

control device is still on.

4.2

Pattern l: turn the heater on,press and hold"TIMING"for five seconds to enter

the setting for turningon/off date and time, "NOW TEMP"indicating"St1",

screen displaying"NO". Press “ ”and“ ”to set and press "TIMING"to

shift and confirm the new setting. The screen would display "OFF"once the

setting of turning on time is finished. Then set turning off time the same way.

The timer indication would be on once the setting of turning on and off timeis

finished. Press "MODE"to choose the running mode,and then turn off the heater.

The heater would run following the timer.

℃ o F

o F℃

Page 9: SWIMMING POOL HEAT PUMP · maintain the pool water temperature at or near your desired swimming temperature. If you do not plan to use your pool for a prolonged period, then you might

Installation

3.4 Drainage

While the unit is running water in the air may condense on the fins of

the evaporator.If the air humidity is very high,the condensatin water

within an hour can be several gallons. The water will flow down to the

base plate through the fins. The factory provide optional drip tray to

collect the condensation water. Please couple it with a hose to dain

the water to a suitable place.

3.5 Electric wiring

7

General Requirements:

Read the information of the manual befor connecting .It is

compulsively required that the cables should be wired

by a qualified electrical technician. Connection made by

be unprofessional people may cause electric shock even death.

The manufacturer shall not be responsible for the consequences

of connection made by unqualified people or disregarding the

manual.

a. No power supplied to the unit while connecting.

b. Always comply with the national and local electrical codes

and standards.

c. In case any emergency occurs, the unit must be equipped

with a breaker.

d.The unit must be well earthed.

Several screws fix the front board of the cabinet.drive them

out and remove the front panel. Mount the front panel after

connecting. Make sure that it is fixed firmly by the screws.

Operation

14

Once the heatpump heat the water to 29degree,the compressor and fan motor wouldstop

and the circulation pump would go on running for another 10 minutes. At the end of the

10minutes , the water temperature is still bove 27degree with the 10minutes,the heat pump

would start to runagain. The user can setthe timing for restart of the water pump.Press

“pump”to enter the setting. The clock would show the last setting .Press “ ”and“ ”

to set the timing and press“pump”to shift andconfirm the setting(setting range:10-300

minutes,display for water temperature would not refresh during this period).

Note : This function is null with SPA mode (the water pump would not stop

running under SPA mode).

w Timing for turning on/off water pump

Note :this timing is for pool cleaning or summer days when heat pump heat is not

needed to run. Heat pump would not once the timing is actived.

Turn on the heat pump,press and hold"pump"for 5 seconds."NOW TEMP"would indicate

"SP",screen displaying"SUN"and"ON". Then the user can set the turning on time on

Sunday by pressing “ ”and“ ”and"PUMP". Press "PUMP"again to confirm the

setting for turning on time on Sunday.Then the screen would display"OFF"insteed of

"NO"which allows the user to set the turning off time on Sunday .The screen would

display "MON"instead of"SUN"once the turning off time on Sunday is confirmed. In the

same way,the user can set the turning on/off time of each day in a week."PUMP" would

twinkle once two seconds to indicate that the timing is activated and the user can turning

off the heater.

Date and time adjustmentw Turn the heater on and press"CLOCK"to enter date and time setting.Press “ ”

and“ ” to change the set and press"CLOCK"to shift and confirm the new

setting.

Timing for ON/OFF w

Temperature setting Turn the heater on,press“ ”and“ ”to set temperature . The buzzer

would make a long beep five seconds later to confirm the new setting.

w

Temperature Display Shift

Press“ ” to shift between celsius and fahrenheit display.w

℃ o F

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Wiring diagr am:

8

Installation

Single phase (VA-WPH15 、VA-WPH20)

13

Buttons and Functions:

Turn on/off the HeaterPress“ON/OFF”to turn on or turn off the heater.

Note :In order to protect itself, the compressor would not start within 5 minutes

after it stops. If the user would like to start the heater again after turning it off, he

should wait for 3 minutes.

w

Running Mode Shiftw Turn the heater on,press“MODE”to shift between POOL,SPA and AUTO modes.User

can choose the suitable heating mode for the swimming pool (POOL mode,original set

temperature 27 )or spa (SPAmode,original set temperature 38 )in his family. He

can also choose AUTO mode to let the heater choose the right mode by learning the

temperature rising rate monitored from the water.

o oC C

4.1 Ctontrol panel

The control panel can be mounted outdoor or indoor for remote control of

the unit.

4.Operation

Operation

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9

Installation

Single phase VA-WPH30

12

Installation

3.6 Initial startup

Start the unit after finishing connecting for comprehensive examine

and debugging.

With any new pool or spa installation,operate the filter pump with the

heat pump off long enough to completely clean the water.This will

remove any installation residue from the water.

Notice : the unit will not heat the pool when the water pump is not

working.

Starting Steps:

a. Check whether the connections, wires and cables of the unit, water

pump, chlornator, ozonizer, chemical pumps and control panel are

corrctly coupled or connected .

b. Turn on the water pump and filter.Check for water leakage and verify

the water flow.

c. Turn on the power of the unit.Then press the button ON/OFFon the

control panel. The unit will start in several seconds.

d. After the unit runs for a few minutes, check whether the air discharged

from the fan is cooler than the ambient air.

e. Turn the water pump off while the unit is running. The unit should stop

working automatically. If not, adjust the flow switch.

f. Turn on the unit again, set the temperature on the cpntrol panel and

keep the whole pool system running. The unit will stop running

automatically as the pool water reaches set temperature plus 1degree.

When the temperature drops to 1℃ lower than the set temperature,The

unit will restart automatically.

Page 12: SWIMMING POOL HEAT PUMP · maintain the pool water temperature at or near your desired swimming temperature. If you do not plan to use your pool for a prolonged period, then you might

11

3 phase (VA-WPH60)

Installation Installation

Single phase (VA-WPH40、VA-WPH45、VA-WPH50、VA-WPH60L)

10