sv-10/cv-616/ck-21 - sunnen products company faster or last longer. for long or repet-— — ☛ ...

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CV-2405A Midget Hone Head

SV-10/CV-616/CK-21CV-2400 Midget Hone Unit Parts and Accessories

Diameter Range: 50,8 mm – 76,2 mm

2.0" – 3.0"

Part Number

Suppliedwith Description

Diameter Range: 50,8-66,0mm (2"-2.6")

CV-2405A

CK-2042A

CK-2035A

CK-2045A CK-2049A CK-2093A CV-2060ACK-2135A

CK-2140

CK-2125A

CK-2115A

CK-2120

CK-2050A

CK-2080

CK-3105A

CK-2125A

CK-2075

Diameter Range: 66,0-76,2mm (2.6"-3")

CV-2405A

CK-2035A

CK-2045A

CK-2042A

CK-2049A

CK-2050A

CK-2080

CV-2060A

CV-2070

CK-2093A

CK-2115A

CK-2120

CK-2135A

CK-2140

CK-2125A

CK-2075

CK-2071

CK-2072

CK-2073

CK-2074

CK-2076

CK-2077

CK-3105A

12 sets

2 sets

42 sets

2—

2

—2

1 set

—

1 set

—

41 set8 ea.8 ea.8 ea.4 ea.4 ea.4 ea.

1

Midget Head and Tube AssemblyMaster Stoneholder Set (2 per set)50,8-66,04 mm (2.0"-2.6") dia.Master Stoneholder Set (2 per set)66,04-76,2 mm (2.6"-3.0") dia.Stone Shim, 3,17 mm (1/8") (1 per package)Stone Shim Set, 7,14 mm (9/32") (2 per set)Main and Centering Guides (Includes CK-2080)Guide Shoe and Screw Set (2 shoes per set)(Included with CK-2050A)Main and Centering Guides (1 per package)(Includes CV-2070)Guide Shoe, with ScrewsGuide Shim 4,75 mm (3/16") (1 per package)Alignment Guide Set (2 per set)50,8-66,0 mm (2.0"-2.6") dia. (Includes CK-2120) Alignment Guide Shoe and Screw Set (2 shoes per set)Alignment Guide Set (2 per set)66,0-76,2 mm (2.6"-3.0") dia. (Includes CK-2140) Alignment Guide Shoe and Screw Set (2 shoes per set)Clamp (1 per package)Guide Shim Set, consisting of:

Guide Shim #1Guide Shim #2Guide Shim #3Guide Shim #7Guide Shim #11Guide Shim #15

Shim Rack

PartNumber

Qty perMachine

Description

CV-2405A

CV-2420A

CK-2033A*

CK-2423A

PHS-698A

CV-2450A

PBR-26A

CK-2010C

CK-2015A

CK-2020A

1112211111

Midget Head and Tube AssemblyDrive Tube-Lower Half includes

Universal Ring with Four ScrewsScrews (5/16-24x3/16") Socket HeadScrews (5/16-24x3/8") Socket Head (Not Shown)

Lower Feed Rod & “U” Joint Assembly withThrust Bearing (Neiman #FT-015)Midget Hone Head Assembly withWedge Assembly (Not Shown)Push Pin Set (4 Pins)

CV-2400 Shipping Weight: 7,3 kg (16 lbs.)

*Not recommended to be purchased separately.

CV-2400 Midget Hone Unit

Repair Parts for CV-2400 Midget Hone Head

For fast accurate honing of bores upto 280 mm (11") long. Note: For boresfrom 280-400 mm (11"-16") long, andfor bow removal in bores shorter than280 mm (11"), use the CV-1010Adapter and Sunnen Mandrels.

Superabrasive StoneholdersFor CV-2400 Midget Hone Head 61-76,2 mm (2.4"-3.0"). Not available fordiameters less than 61 mm (2.4").Each set consists of two MasterStoneholders that use P20 diamondor Borazon/CBN stones (select stonesfrom the P20 superabrasive selectionchart on pages 48 - 53).

CK-2035A-LF4X 61-66 mm (2.4"-2.6")CK-2045A-LF4X 66-76,2 mm (2.6"-3.0")2 stones required per set. ContactCustomer Service for price andavailability.

116 1-800-325-3670

Silicon Carbide Stones (J,C)

(Not included with CV-2400 Midget Hone Unit)

CK-2040A

Midget Storage RackFor orderly storage ofStoneholders and AlignmentGuides. (Order separately.) Shipping Weight: 3,40 kg. (7.5 lbs.)

CK-3155A Setting GageIndicates shims required to setGuides to cylinder diameter. Alsoused to adjust Alignment Guides.(Order separately.)Shipping Weight: 1,36 kg. (3 lbs.)

CK-3355A Stone InserterChanges Stones easily in seconds.Includes mounting bracket.(Order separately.)Shipping Weight: 1,59 kg. (3.5 lbs.)

Replacement Parts for CK-3355A

Stone Inserter:

CK-3373A Spring RetainerCK-3372A “In/Out” Slide

CK-2570 Hard Guide ShoeLong life for high production. (Not recommended with 400 gritor finer stone sets.)Shipping Weight: ,22 kg. (.5 lb.)

Order CK-2060A for diameters66,09-76,2 mm (2.6"-3").

Recommended Stones for CV-2400 Midget HoneOperations and

MaterialsMost

CommonlyUsed Stones

Approximate RaSurface Finish

AluminumBrass, SoftBronzeCast ironSteel, SoftSteel, Hardened

AluminumBrass, SoftBronzeCast ironSteel, SoftSteel, Hard

—

1,381,381,380,502,000,45

0,300,300,300,100,100,08

—

555555208018

121212443

C20/C24-A49

C20/C24-J57C20/C24-J55C20/C24-J57C20/C24-J57C20/C24-A27C20/C24-A55

C20/C24-J95C20/C24-J95C20/C24-J95C20/C24-J95C20/C24-J95C20/C24-J95

**All C20 Stone Sets available 2-4 weeks after receipt of order. Minimum purchase quantity 6 sets.

Minimum purchase quantity 6 sets.

μm μin

PHT Plateau Honing Tools

Used as a final finishing step, afterinitial honing to provide a plateausurface on cylinder walls. Made fromspecial abrasive impregnated filament.For additional information contact yourlocal Sunnen Field Engineer or callCustomer Service toll-free in St. Louis.

50,8-60,958,4-73,7

2.00-2.402.30-2.90

C20-PHT-732C24-PHT-732

All C20 Available Stones**

Hard

---S

oft

Grit Size

70 80 150 220 280 320 400 500 600

C20-J6591

C20-J85


All C24 Available Stones

Hard

---S

oft

Grit Size

70 80 150 220 280 320 400 500 600

C24-J55

C24-J57

C24-J65

C24-J6591

C24-J85

Abrasive Sets(320 Grit)

For Diameter Rangemm in

Deburring: rough holes, all materials

Fine finishing: previously honed holes

Superabrasive diamond and Borazon/CBN stones are available for honing carbide, ceramic, glass, orhardened steel when A55 does not cut. Call Sunnen Products Customer Service Dept. for recommendation.

Diameter Range: 50,8 mm – 66,04 mm {2.0" – 2.6"}Accessories

Diameter Range: 66,04 mm – 76,2 mm {2.6" – 3.0"}

In some cases, stonesother than the RECOM-MENDED STONES mayhone faster or lastlonger. For long or repet-itive production runs, itmay be economical tochoose a stone slightlyharder or softer, coarseror finer. As a generalrule, hard materialsrequire soft stones; softmaterials require hardstones; rough holesrequire hard stones.

Fast removal: deburred, bored, ground or reamed holes

☛Stone orders involvinglarge quantities or unusualrequirements available 2- 4 weeks after receipt oforder.

Note: Some recommended stones are special orders. Please contact Sunnen for availability.

117www.sunnen.com

SV-10/CV-616/CK-21CV-3000 Junior Hone Unit Parts and Accessories

Diameter Range: 76 mm – 102 mm

3.0" – 4.0"

Part Number

Suppliedwith DescriptionCK-3120

CK-2715A

CK-3042A CK-3049A CK-3125A

CK-3105A

CV-2635A

CK-3120

CK-3115A

CK-3035ACK-3005A

CK-3075

CV-2650A CV-3050A CV-2690A

CV-3070CV-3070

CV-3005A

CK-2635A

CK-3035A

CK-3042A

CK-3049A

CV-2650A

CV-3050A

CV-3070

CV-2690A

CK-2715A

CK-3115A

CK-3120

CK-3125A

CK-3105A

CK-3075

CK-3071

CK-3072

CK-3073

CK-3074

CK-3076

CK-3077

CK-3078

12 sets

2 sets

42 sets

1

1

—1

1 set

1 set—41

1 set8 ea.8 ea.8 ea.4 ea.4 ea.4 ea.4 ea.

Junior Head and Tube AssemblyMaster Stoneholder Set (2 per set)76,2-88,9 mm(3.0"-3.5") dia. Master Stoneholder Set (2 per set)88,9-102 mm (3.5"-4.0") dia.Stone Shim, 6,35 mm (1/4") (1 per package)Stone Shim Set, 11,1 mm (7/16") (2 per set)Main Guide76,2-88,9 mm (3.0"-3.5") dia. (Includes CV-3070)Main Guide88,9-102 mm (3.5"-4.0") dia. (Includes CV-3070)Guide Shoe, with ScrewsCentering Guide (Includes CV-3070)Alignment Guide Set (2 per set)76,2-88,9 mm (3.0"-3.5") dia. (Includes CK-3120) Alignment Guide Set (2 per set) (Includes CK-3120) Guide Shoe and Screw Set (2 shoes per set)Clamp (1 per package)Shim RackGuide Shim Set, consisting of:

Guide Shim #1 Guide Shim #2 Guide Shim #3 Guide Shim #7 Guide Shim #11 Guide Shim #15 Guide Shim #19

PartNumber

Qty perMachine

Description

CV-3005A

CV-1820A

CK-3033A*

AN-621C

AN-621A

PHS-698A

CV-1850A

CK-1861A

CK-1860A

CK-2610C

CK-3015A

CK-2620A

111122111111

Junior Head and Tube AssemblyDrive Tube-Lower Half includes

Universal Ring withScrews (Package of 4) consists ofScrews (5/16-24 x 15/32") Socket HeadScrews (5/16-24 x 3/8") Socket Head (Not Shown)

Lower Feed Rod & “U” Joint Assembly withBushingThrust Bearing

Junior Hone Head Assembly withWedge Assembly (Not Shown)Push Pin Set (4 Pins)

CV-3000 Shipping Weight: 9,8 kg (21.5 lbs.)


CV-3000 Junior Hone Unit

Repair Parts for CV-3000 Junior Hone Head

For fast, accurate honing of bores upto 292 mm (11.5"). Note: For boresfrom 292-400 mm (11.5"-16") long, andfor bow removal in bores shorter than292 mm (11.5"), use the CV-1010Adapter and Sunnen Mandrels.

CK-3030A Superabrasive

Stoneholders

For CV-3000 Junior Hone Head.Each set consists of two MasterStoneholders that use P28 diamondor Borazon/CBN stones (select stones

from the P28 superabrasive selectionchart on page 58).

Two stones required per set. ContactCustomer Service for price andavailability.

CV-3005A Junior Hone Head

118 1-800-325-3670


Recommended Stones for CV-3000 Junior HoneMaterial Stone to Use

Approximate RaSurface Finish



C30-A49

C30-J57C30-J54C30-J57C30-J57C30-A27C30-A55

C30-J95C30-J95C30-J95C30-J95C30-J95C30-J95

Minimum purchase quantity 6 sets.

μm μin


Used as a final finishing step, after initial honing toprovide a plateau surface on cylinder walls. Made fromspecial abrasive impregnated filament. For additionalinformation contact your local Sunnen Field Engineer orcall Customer Service toll-free in St. Louis.

73,7-86,4 2.90-3.40 C30-PHT-731 C30-PHT-331

Aluminum Oxide Stones (A)


Hard

---S

oft C30-A53

C30-A54C30-A55C30-A56C30-A57

C30-A45

C30-A47

Grit Size

70 80 150 220 280 320 400 500 600

Hard

---S

oft

C30-J54C30-J55C30-J56C30-J57

C30-J63C30-J64C30-J65C30-J25

C30-A24C30-A25

C30-J45C30-J46

C30-J83C30-J84C30-J85

C30-J87C30-J8381

C30-J95

Abrasive SetsFor Oil

(320 Grit)

Abrasive SetsFor Water Base

(125 Grit)For Diameter Range

mm in


Fine finishing: previously honed holes

Superabrasive diamond and Borazon/CBN stones are available for honing carbide, ceramic, glass, orhardened steel when A55 does not cut.Call Sunnen Products Customer Service Dept. for recommendation.


Accessories

Fast removal: deburred, bored, ground or reamed holes

—

1,381,381,380,502,000,45

0,300,380,380,100,180,13

—

555555208018

121515475

CK-3040AStandard Storage Rack

For orderly storage ofStoneholders and AlignmentGuides. (Order separately.) Shipping Weight: 1,59 kg. (3.5 lbs.)

(Not included with CV-3000 Junior Hone Unit)



Replacement Parts for CK-3355AStone Inserter:CK-3373A Spring RetainerCK-3372A “In/Out” Slide

CK-3570 Hard Guide ShoeLong life for high production.(Not recommended with 400 gritor finer stone sets.)Shipping Weight: ,22 kg. (.5 lb.)For CK-3570 Hard Guide Shoesorder:CK-2650A Main Guide for dia. 76,2-88,9 mm (3.0"-3.5").CK-3050A Main Guidefor dia. 88,9-102 mm (3.5"-4.0").


Note: Some recommended stones are special orders. Please contact Sunnen for availability.

119www.sunnen.com

SV-10/CV-616/CK-21CV-3300 Standard Hone Unit Parts and Accessories


3.3" – 5.0"

Part Number


CK-3049A

CK-3042A

CK-3045A

CK-3035A

CK-3070

CK-3093A

CK-3125A

CK-3115A

CK-2715A

CV-3090A

CV-3060A

CV-3050A

CK-3120

CK-3120

CK-3105ACV-3305A

CV-3305A

CK-3035A

CK-3045A

CK-3042A

CK-3049A

CV-3050A

CV-3060A

CV-3070

CV-3090A

CK-2715A

CK-3115A

CK-3120

CK-3125A

CK-3093A

CK-3105A

CK-3075

CK-3071

CK-3072

CK-3073

CK-3074

CK-3076

CK-3077

CK-3078

12 sets

2 sets

42 sets

1

1

—1

1 set

1 set

—411


Standard Head and Tube AssemblyMaster Stoneholder Set (2 per set)84-104,8 mm (3.300"-4.125") dia. Master Stoneholder Set (2 per set)104,8-127 mm (4.125"-5.000") dia. Stone Shim, 6,35 mm (1/4") (1 per package)Stone Shim Set, 11,1 mm (7/16") (2 per set)Main Guide 84-104,8 mm (3.300"-4.125") dia.(Includes CV-3070)Main Guide 104,8-127 mm (4.125"-5.000") dia.(Includes CV-3070)Guide Shoe, with ScrewsCentering Guide (Includes CV-3070)Alignment Guide Set (2 per set)84-95,2 mm (3.300"-3.750") dia. (Includes CK-3120) Alignment Guide Set (2 per set)95,2-127 mm (3.750"-5.000") dia. (Includes CK-3120)Guide Shoe and Screw Set (2 shoes per set)Clamp (1 per package)Centering Guide Shim 9,5 mm (3/8")Shim RackGuide Shim Set, consisting of:

Guide Shim #1 Guide Shim #2 Guide Shim #3 Guide Shim #7 Guide Shim #11 Guide Shim #15 Guide Shim #19

PartNumber

Qty perMachine

Description

CV-3305A

CV-1820A

CK-3033A*

AN-621C

AN-621A

PHS-698A

CV-1850A

CK-1861A

CK-1860A

CK-3010C

CK-3015A

CK-3020A

111122111111

Standard Head and Tube AssemblyDrive Tube-Lower Half includes


Lower Feed Rod & “U” Joint Assembly with BushingThrust Bearing

Standard Hone Head Assembly withWedge Assembly (Not Shown)Push Pin Set (4 Pins)

CV-3300 Shipping Weight: 10.5 kg (23 lbs.)


CV-3300 Standard Hone Unit

Repair Parts for CV-3300 Standard Hone Head

For fast, accurate honing of bores upto 292 mm (11.5"). Note: For boresfrom 292-400 mm (11.5"-16") long, andfor bow removal in bores shorter than292 mm (11.5"), use the CV-1010Adapter and Sunnen Mandrels.

CK-3030A Superabrasive

Stoneholders (83,8mm-117,5 3.3”-4.625”)

For CV-3300 Standard Hone Head.Each set consists of two MasterStoneholders that use P28 diamondor Borazon/CBN stones (select stones

from the P28 superabrasive selectionchart on page 58).

Two stones required per set. ContactCustomer Service for price andavailability.

CV-3305A Standard Hone Head

CK-3075

120 1-800-325-3670


Recommended Stones for CV-3300 Standard Hone

Material Stone to UseApproximate RaSurface Finish



—

1,381,381,380,502,000,45

0,300,380,380,100,180,13

—

555555208018

121515475

C30-A49

C30-J57C30-J54C30-J57C30-J57C30-A27C30-A55

C30-J85C30-J85C30-J85C30-J85C30-J85C30-J85

Minimum purchase quantity 6 sets..

μm μin


Used as a final finishing step, after initial honing toprovide a plateau surface on cylinder walls. Made fromspecial abrasive impregnated filament. For additionalinformation contact your local Sunnen Field Engineer orcall Customer Service toll-free in St. Louis.

78,7-127,0 3.10-5.00 C30-PHT-731 C30-PHT-331



Hard

---S

oft C30-A53

C30-A54C30-A55C30-A56C30-A57

C30-A45

C30-A47

Grit Size

70 80 150 220 280 320 400 500 600

Hard

---S

oft

C30-J54C30-J55C30-J56C30-J57

C30-J63C30-J64C30-J65 C30-J95C30-J25

C30-A24C30-A25

C30-J45C30-J46

C30-J83C30-J84C30-J85

C30-J87

Abrasive SetsFor Oil

(320 Grit)

Abrasive Setsfor Water Base

(125 Grit)For Diameter Range

mm in


Fine finishing in previously honed holes



Fast removal in deburred, bored, ground or reamed holes

Accessories

CK-3040AStandard Storage Rack

For orderly storage ofStoneholders and AlignmentGuides. (Order separately.) Shipping Weight: 1,59 kg. (3.5 lbs.)




Replacement Parts for CK-3355AStone Inserter:CK-3373A Spring RetainerCK-3372A “In/Out” Slide

CK-3570 Hard Guide ShoeLong life for high production.(Not recommended with 400 gritor finer stone sets.)Shipping Weight: ,22 kg. (.5 lb.)For CK-3570 Hard Guide Shoesorder:CK-3050A Main Guide for dia. 84-104,8 mm (3.3"-4.125").CK-3060A Main Guidefor dia. 104,8-127 mm (4.125"-5.0").


121www.sunnen.com

SV-10/CV-616/CK-21CV-4000 Large Hone Unit Parts and Accessories


4.0" – 8.0"

Part Number


CV-4050A

CK-4125A

CK-3105A

CK-3120

CK-4135A CK-4093A CK-4049A CK-4045A

CK-4075

CK-4043A CK-4042A CK-4049A

CV-4070 CK-4035A

CK-3120

CV-4005A

CV-4005A

CK-4035A

CV-4050A

CV-4070

CK-4115A

CK-3120

CK-4042A

CK-4043A

CK-4049A

CK-4125A

CK-3105A

CK-4075

CK-4071

CK-4072

CK-4073

CK-4074

CK-4076

CK-4077

CK-4078

Figure 2

CK-4045A

CK-4049A

CK-4093A

CK-4135A

CK-3120

12 sets

2—

1 set—22221


2 sets2 sets

21 set

—

Large Head and Tube AssemblyMaster Stoneholder Set (2 per set)102 mm-152 mm (4.0"-6.0") dia.Guide (Includes CV-4070) (1 per package)Guide Shoe, with ScrewsAlignment Guide Set (Includes CK-3120) (2 per set)Guide Shoe and Screw Set (2 shoes per set)Stone Shim 6,35 mm (.25") (1 per package)Stone Shim 12,7 mm (.5") (1 per package)Stone Shim 19,05 mm (.75") (2 per package)Clamp (1 per package)Shim Rack

Guide Shim Set, consisting of:Guide Shim #1 Guide Shim #2 Guide Shim #3 Guide Shim #7 Guide Shim #11 Guide Shim #15 Guide Shim #19

Master Stoneholder Sets (2 per set)Stone Shim Set 19,05 mm (.75") (2 per set)Main and Centering Guide Shims (1 per package)Alignment Guide Set (Includes CK-3120) (2 per set)Guide Shoe and Screw Set (2 per set)

(Not included with CV-4000)

PartNumber

Qty perMachine

Description

CV-4005A

CV-4002A

CK-3033A*

AN-621C

AN-621A

PHS-698A

CV-4006A

CK-1861A

CK-1860A

CK-4010C

CK-4015A

CK-4020A

111122111111

Large Head and Tube AssemblyDrive Tube-Lower Half includes


Lower Feed Rod & “U” Joint Assembly withBushingThrust Bearing

Large Hone Head Assembly withWedge Assembly (Not Shown)Push Pin Set (4 Pins)

CV-4000 Shipping Weight: 15 kg (33 lbs.)


CV-4000 Large Hone Unit (Shipped complete with items listed in Fig. 1; Fig. 2 order separately)

Repair Parts for CV-4000 Large Hone Head

For fast accurate honing of bores upto 330 mm (13"). Note: For bores from330-400 mm (13"-16") long, and forbow removal in bores shorter than330 mm (13"), use the CV-1010Adapter and Sunnen Mandrels.

Superabrasive Stoneholders

For CV-4000 Large Hone Unit.Each set consists of two MasterStoneholders that use 2 P28 diamondor Borazon/CBN stones per holder(select stones from the P28superabrasive selection chart on page 58).

CK-4035A-JD7X

103,2-165,1 mm (4 1/16"-6.5")CK-4045A-JD7X

154,0-215,9 mm (6 1/16"-8.5")

Contact Customer Service for priceand availability.

CV-4005A Large Hone Head

Figure 2 - Diameter Range: 152-203mm (6"-8")

Figure 1 - Diameter Range: 102-152mm (4"-6")

122 1-800-325-3670

Accessories


Stones in parentheses available 2 weeks after receipt of order.Minimum purchase quantity of special order stones 4 sets. All in stock C40 stones sold in individual sets.


Used as a final finishing step, afterinitial honing to provide a plateausurface on cylinder walls. Made fromspecial abrasive impregnated filament.For additional information contact yourlocal Sunnen Field Engineer or callCustomer Service toll-free in St. Louis.

101,6-152,4152,4-203,2

4.00-6.006.00-8.00

C40-PHT-731C40-PHT-731


All Available Stones

Hard

---S

oft

C40-A55C40-A56C40-A57

C40-A45

Grit Size

70 80 150 220 280 320 400 500 600

Hard

---S

oft

C40-J55C40-J56C40-J57

C40-A25

C40-J45

C40-J47

C40-J85

Abrasive Sets(320 Grit)

For Diameter Rangemm in


CK-4040A Standard

Storage RackFor orderly storage ofStoneholders and AlignmentGuides. (Order separately.)Shipping Weight: 4,54 kg. (10 lbs.)

CK-4155A Setting GageIndicates shims required to setGuides to cylinder diameter. Alsoused to adjust Alignment Guides.(Order separately.)Shipping Weight: 1,59 kg. (3.5 lbs.)


Replacement Parts for CK-4355A

Stone Inserter:

CK-4373A Spring RetainerCK-4372A “In/Out” Slide

CK-4570 Hard Guide ShoeFor long life in high productionshops. Recommended for use ifhoning with diamonds.(Not recommended with 400 gritor finer stone sets.)Shipping Weight: ,22 kg (.5 lb.)



Recommended Stones for CV-4000 Large Hone

Material Stone to UseApproximate RaSurface Finish


AluminumBrass, SoftBronzeCast ironSteel, SoftSteel, Hard

1,381,381,380,502,000,45

0,300,380,380,100,180,13

555555208018

121515475

C40-A49

C40-J57C40-J54C40-J54C40-J57C40-A26C40-A55

C40-J85C40-J85C40-J85C40-J85C40-J85C40-J85

μm μin


Fine finishing in previously honed holes


Fast removal in deburred, bored, ground or reamed holes— —

Note: Some recommended stones are specialorders. Please contact Sunnen for availability.

123

CK-21Superabrasive Hone Heads

Diameter Range:37,59mm – 49,78mm {1.48" - 1.96"}

Part No. Qty Description

F40925

G17B405

G20A189

G17C176

G18C245

GH80049

GH50

21111——

Retaining O Rings For StonesExpansion ScrewThrust WasherUniversal Joint & RodDriveshaftTruing Grit (70 Grit)Spring Tool

GHSS-1480 Hone Head

Diameter Range:49,53mm - 62,99mm {1.95" - 2.48"}


F40926

G17B382

F475-38

F475-37

G17C177

G18C234

GH80049

GH50

211211——

Retaining O Rings For StonesExpansion ScrewThrust BearingThrust WasherUniversal Joint & RodDriveshaftTruing Grit (70 Grit)Spring Tool

GHSS-1950 Hone Head

HoneHead

DiameterRange

mm inHolder Set

Part NumberNumberPer Set

Stone Sets(____)=Abrasive

Spec

AvailableAbrasive Spec

PHT Brush1 per box

(___) = PHT SpecAvailable

PHT Specs

GHSS-1480

GHSS-1950

GHSS-2440

GHTS-2440

GHSS-2800

GHTS-2800

(Two Stage)

GHSS-3410

GH4SS-3410

GHTS-3410

(Two Stage)

GHSS-4410

GHTS-4410

(Two Stage)

37,59-39,6239,62-41,6641,66-43,6943,69-45,7245,72-47,7547,75-49,78

49,53-54,8653,59-58,9357,69-62,99

61,97-65,5365,02-68,5868,32-71,88

62,0-66,064,8-69.8569,6-74,6774,42-79,579,25-83,31

71,12-77,7277,47-84,0783,82-90,42

70,86-76275,95-81.080,8-85.8585,6-90.68

86,61-93,7293,47-100,58100,33-107,44107,18-112,77

86,61-93,7293,47-100,58100,33-107,44107,18-112,77

86,61-93,4793,2-100,099,82-106,7106,4-112,8

112,01-120,14118,87-127,00125,73-133,85132,58-140,71

112-118,9118,9-125,7125,7-132,8132,6-138,2

1.48-1.561.56-1.641.64-1.72 1.72-1.80 1.80-1.88 1.88-1.96

1.95-2.16 2.11-2.322.27-2.48

2.44-2.582.56-2.702.69-2.83

2.44-2.602.55-2.752.74-2.942.43-3.133.12-3.25

2.80-3.063.05-3.313.30-3.56

2.79-3.02.99-3.193.18-3.383.37-3.57

3.41-3.693.68-3.963.95-4.234.22-4.44

3.41-3.693.68-3.963.95-4.234.22-4.44

3.41-3.683.67-3.943.93-4.24.19-4.44

4.41-4.734.68-5.004.95-5.275.22-5.54

4.41-4.684.68-4.954.95-5.235.22-5.44

N/AN/AN/AN/AN/AN/A

N/AN/AN/A

GHG14C251-241AGHG14C251-242AGHG14C233-281A

N/AN/AN/AN/AN/A

GHG14C233-281AGHG14C233-284AGHG14C233-283A

N/AN/AN/AN/A

GHG14C233-347AGHG14C233-348AGHG14C233-349AGHG14C233-3410A


N/AN/AN/AN/A


N/AN/AN/AN/A

666666

666

666

66666

666

6666

8888

4444

6666

8888

6666

GH258-1-(____)GH258-2-(____)GH258-3-(____)GH258-4-(____)GH258-5-(____)GH258-6-(____)

GH258-3-(____)GH258-5-(____)GH258-7-(____)

GH236-(____)-E

GT62-6-(____)GT71-6-(____)GT76-6-(____)GT81-6-(____)GT86-6-(____)

GH236-(____)-E

GT71-6-(____)GT76-6-(____)GT81-6-(____)GT86-6-(____)

GH233-(____)-E

GH234-(____)-E

GH261-1-(____)GH261-2-(____)GH261-3-(____)GH261-4-(____)

GH233-(____)-E

GH261-1-(____)GH261-2-(____)GH261-3-(____)GH261-4-(____)

N/AN/AN/AN/AN/AN/A

GMG55DMB55DMB75DMB85

GMG45GMG75GMG85

GMG55GMG57GMG75GMG77GMG85GMG87GMG45GMG75GMG85

GMG57GMG75GMG77GMG85GMG87GMG55GMG75GMG85

GMG55GMG75GMG85

*****

GMG55GMG75GMG85

*****

NMA35NMA45NMA55NMA85

DMB55DMB75DMB85DMB95DMB05

******


*****

DMB55DMB75DMB85DMB95DMB05DMB55DMB75DMB85DMB95DMB05

*****


*****

N/AN/AN/AN/AN/AN/A

GH258-3-PHT-(___)GH258-5-PHT-(___)GH258-7-PHT-(___)


GT62-4-PHT-(___)GT71-4-PHT-(___)GT76-4-PHT-(___)GT81-4-PHT-(___)GT86-4-PHT-(___)


GT71-4-PHT-(___)GT76-4-PHT-(___)GT81-4-PHT-(___)GT86-4-PHT-(___)

GH233-7-PHT-(___)GH233-8-PHT-(___)GH233-9-PHT-(___)GH233-10-PHT-(___)





N/AN/AN/AN/AN/AN/A

732 = (320 GRIT)

231 = ( 80 GRIT)331 = (120 GRIT)531 = (180 GRIT)731 = (320 GRIT)

331 = (120 GRIT)

731 = (320 GRIT)




*****


*****

Stone Sets and Stone Holders for GH-Style Tools

www.sunnen.com

*For available stones,Contact CustomerService.

331 = (120 GRIT)

731 = (320 GRIT)

124 1-800-325-3670


NOTE FOR ALL HONE HEADS: Universal joint areas must be packedwith Mobil grease #28 before boot is in place. Note: 1480 and 1950Tools do not have boots. Sunnen Part #SML -100.

Diameter Range:71,12 mm – 90,42 mm {2.80" – 3.56"}


F504-2GH2

GHG14C233-1

GHG14C233-4

GHG14C233-3

PHSM402

G17B382

F475-37

F475-38

G17G185

G18C233

F-439-36

F512-1GH2

GH-80049

GH-50

2

6

6

6

11211112——

Retaining Spring For StonesStoneholder: 9,5mm (.375") HighRange: 71-76mm (2.80"-3.06")Stoneholder: 12,7mm (.500") HighRange: 77-84mm (3.05"-3.31")Stoneholder: 16mm (.625") High Range: 84-90mm (3.30"-3.56")Stoneholder Clamp Plate ScrewExpansion ScrewThrust WasherThrust BearingUniversal Joint & RodDriveshaftUniversal Joint BootUniversal Joint Boot Tie Strap1pt. Truing Grit (70 Grit)Spring Tool

GHSS-2800 Hone Head*†

GHTS-2800 Two-Stage Hone Head.•(Stones and brushes for GHTS-2800 Hone Head sold individually)Diameter Range: 70,86mm-90,68mm (2.79”-3.57”)



F504-3GH2

GHG14C251-1A

GHG14C251-2A

GHG14C233-1A

PHSM613

PHSM402

G17G184

F475-37

F475-38

G17G185

G18C234

F439-37

F512-1GH2

GH-80049

GH-50

2

6

6

6

1

1

1211112——

Retaining Spring For StonesStoneholder: 6mm (.250") HighRange: 62mm-66mm (2.44"-2.58")Stoneholder: 8mm (.312") HighRange: 65mm-69mm (2.56"-2.70")Stoneholder: 9,5mm (.375") HighRange: 68mm-72mm (2.69"-2.83")Stoneholder Clamp Plate Screw:Use with GHG14C251 Series StoneholdersStoneholder Clamp Plate Screw:Use with GHG14C233 Series StoneholdersExpansion ScrewThrust WasherThrust BearingUniversal Joint & RodDriveshaftUniversal Joint BootUniversal Joint Boot Tie StrapTruing Grit (70 Grit)Spring Tool

GHSS-2440 Hone Head



G11C553

G12C241

G17B500

G20A222

F4493

F22512

F47537

F47538

F45714

G16A203

G15A173

G18C234

G17C212

F43937

F5121GH2

F2464

G13A3334

G13A3336

F5127

GH50

11112221141111481121

BodyConeExpansion ScrewSpacerScrew Cone Pt. SetScrew Soc. Set. Cp. Pt.Washer ThrustBearing ThrustPin DowelScrew DriveBlock UniversalShank DriveUniversal Joint & RodU Joint Boot SetBoot Tie StrapRoll Pin, .0937" x .5"Expander Plate SetExpander Plate SetSpring Retaining, .0625" x 4.75"Garter Spring Tool

GHTS-2440 Hone Head



G11C499

F5127

G12C232

G17B436

G20A202

F4493

F2512

F47537

F47538

F45711

G16A202

G15A171

G18C233

G17C168

F43936

F2464

F5121GH2

G13A3081

GH50

141114421141111

20411

BodySpring Retaining, .0625" x 4.75"ConeExpansion ScrewSpacerScrew Cone Pt. SetScrew Soc. Set. Cp. Pt.Washer ThrustBearing ThrustPin Dowel .125" X.75"Screw DriveBlock UniversalShank DriveUniversal Joint & RodBoot U Joint Roll Pin, .0937" x .5"Boot Tie StrapExpander Plate Set of 10Garter Spring Tool

GHTS-2800 Hone Head

NOTE: Each hone head purchase includes all master holders for the totaldiameter range of the hone head. Other Abrasive Combinations are available.Contact Customer Service for price and availability.



G11D361

F50410

G12C233

G17B411

G20A191

F4493

F2512

F47531

F47530

F45711

G16A182

G15A167

G18C222

G17C159

F43927

F2639

F5121GH2

G13A3131

GH50

14111442114111

0.524411

BodySpring RetainingConeExpansion ScrewSpacerScrew Cone Pt. SetScrew Soc. Set. Cp. Pt.Washer ThrustBearing ThrustPin Dowel .125" X.75"Screw DriveBlock UniversalShank DriveUniversal Joint & RodU Joint Boot SetRoll PinBoot Tie StrapExpander Plate Set of 12Garter Spring Tool

GHTS-4410 Hone Head

125www.sunnen.com




F504-1GH2

GHG14C233-7

GHG14C233-8

GHG14C233-9

GHG14C233-10

PHSM402

G17B341

F475-31

F475-30

G20A177

F505-3GH1

G15A167

G17C159

G18C222

F439-27

PHSM623

GH-80049

GH-50

2

8

8

8

8

1

121121

111

8

——

Retaining Spring For StonesStoneholder: 11,3mm (.447") HighRange: 87mm-94mm (3.41"-3.69")Stoneholder: 15mm (.582") HighRange: 93mm-101mm (3.68"-3.96")Stoneholder: 18mm (.717)Range: 100mm-107mm (3.95"-4.23")Stoneholder: 21,6mm (.852") HighRange: 107mm-113mm (4.22"-4.44")Stoneholder Clamp Plate ScrewRef: 5.0 x 8 x 16mm SHCS.Expansion ScrewThrust WasherThrust BearingSpacerShear Pin Ref: 1/8" Dia. X 1/2" LongUniversal BlockUniversal Joint & RodDriveshaftUniversal Joint BootButt. HD. Cap ScrewRef: 4.0 x ,7 x 8mm B.H.C.S.Truing Grit (70 Grit)Spring Tool




G11D320

F504-5

GHG14C233-8

GHG14C233-9

GHG14C233-10

GHG14C233-11

PHSM-402

G-17B341

F475-31

F475-30

G20A177

G18C222

G17C159

F439-27

PHSM623

GHG24A125

GHF512-1

128

8

8

8

1

12111118

82

Body (4.41" Dia., 2.606" Across Slots)Retaining Spring 210mm (8.25" Long)Stoneholder: 15mm (.582") HighRange: 112mm-120mm (4.41"-4.73")Stoneholder: 18mm (.717") HighRange: 119mm-127mm (4.68"-5.00")Stoneholder: 21,6mm (.852") HighRange: 126mm-134mm (4.95"-5.27")Stoneholder: 25mm (.987") HighRange: 133mm-141mm (5.22"-5.54")Stoneholder Clamp Plate ScrewReference: 5,0 x ,8 x 16mm SHCSExpansion ScrewThrust WasherThrust BearingSpacerDriveshaftUniversal Joint & RodUniversal Joint BootButt. HD. Cap ScrewRef: 4,0 x ,7 x 8mm B.H.C.S.Spring RetainerUniversal Joint Boot Tie Strap


* Stone sets sold separately.† Stoneholders are available for sale as individuals or as a set.

See Table on page 117 to order as a set.• Two-Stage Hone Heads can only be used on machines with Two-

Stage Honing capabilities.

GHTS-3410 Two-Stage Hone Head.•(Stones and brushes for GHTS-3410 Two-Stage Hone Head sold individually)Diameter Range: 86,6mm-112,7mm (3.41”-4.44”)

GHTS-4410 Two-Stage Hone Head.• (Stones and brushes for GHTS-4410 Two-Stage Hone Head soldindividually) Diameter Range: 112,0mm-138,2mm (4.41”-5.54”)



GH50

G11C475

G12C233

G17B411

G20A191

F4493

F2512

F47531

F47530

F45711

G16A182

G15A167

G18C222

G17C159

F43927

F2639

F5049GH2

F5121GH2

G13A3021

11111442114111

0.524441

Garter Spring ToolBodyConeExpansion ScrewSpacerScrew Cone Pt. SetScrew Soc. Set. Cp. Pt.Washer ThrustBearing ThrustPin Dowel .125" X.75"Screw DriveBlock UniversalShank DriveUniversal Joint & RodU Joint Boot SetRoll PinRetaining Spring, .0625" x 6.38"Boot Tie StrapExpander Plate Set of 12

GHTS-3410 Hone Head



PHSM402

PHSM623

G11C463

G13A289

G12B337

G20A1696

G17B341

F47531

F47530

G20A177

F4493

F2512

F45711

G16A182

G15A167

G18C222

G17C159

F43927

G24A125

F5121GH2

F5046GH2

GHG14C2

GHG14C2

GHG14C2

GHG14C2

GH50

328141112114414111184411111

Screw, Socket Head Cap, M5 x 0.8 x16mmScrew, Button Socket Head Cap, M4x0.7x8mmBodyPlate Expander ConeScrew Dog PointFeed ScrewWasher ThrustBearing ThrustSpacerScrew Cone Pt. SetScrew Soc. Set. Cp. Pt.Pin Dowel .125" X.75"Screw DriveBlock UniversalShank DriveUniversal Joint & RodU Joint Boot SetRetainer SpringBoot Tie StrapRetaining Spring .125" dia x 6"Stoneholder Set (.447" high)Stoneholder Set (.582" high)Stoneholder Set (.717" high)Stoneholder Set (.852" high)Garter Spring Tool

GH4SS-3410 Hone Head

126 1-800-325-3670

DH Honing ToolComponents & Abrasives

DH-DA Drive Shaft assembly.This drive shaft asembly is common for all hone bodies.DHT- 70 hone body for diameter range from

2.750" through 3.686".DHT- 93 hone body for diameter range from

3.686" through 4.622".DHT-117 hone body for diameter range from

4.622" through 5.555".

Stone AssembliesFor the DHT-70 hone body:

Stone assembly 1 has reach from 2.750" to 3.062"Stone assembly 2 has reach from 3.062" to 3.374"Stone assembly 3 has reach from 3.374" to 3.686"

For the DHT-93 hone body:Stone assembly 4 has reach from 3.686" to 3.998"Stone assembly 5 has reach from 3.998" to 4.310"Stone assembly 6 has reach from 4.310" to 4.622"

For the DHT-117 hone body:Stone assembly 7 has reach from 4.622" to 4.933"Stone assembly 8 has reach from 4.933" to 5.244"Stone assembly 9 has reach from 5.244" to 5.555"

Superabrasive Stone OptionsSuperabrasive stones are mounted on throwawayaluminum stone holders. For DHT-70 hone body, Stoneassembly 1 & 2 offers 2 superabrasive stones mountedwith standard spacing on each stone holder. For the DHT-70hone body, Stone assembly 3 offers 2 superabrasive stonesmounted with wide spacing on each stone holder as anoption, the standard design is 4 stones mounted withstandard spacing on each stone holder.

For DHT-93 & DHT-117 hone body, Stone assembly 4through 9 offers 2 superabrasive stones mounted withwide spacing on each stone holder as an option, thestandard design is 4 stones mounted with standardspacing on each stone holder.

Plateau PHT Brush OptionsPlateau PHT Brush are mounted on throwaway aluminumstone holders. For the DHT-70, DHT-93 & DHT-117 honebodies, brush assemblies 1 through 9 offer 1 PHT brushmounted on each stone holder.



AN621

AN656

AN657

AN659

DH70

DH93

DH117

4111444

Screw, Socket Head Cap .3125-24 x .2187Notched Pin Plain PinUniversal BlockStone Return SpringStone Return SpringStone Return Spring

DHDA Drive Shaft Assembly

NOTE: Each hone head purchase includes all master holders for the totaldiameter range of the hone head. Other Abrasive combinations are available.Contact Customer Service for price and availability.

DH Diamond Hone HeadDrive Shaft

Assy. Body

DHDADHDADHDADHDADHDADHDADHDADHDADHDA

DH1B-1-731DH1B-2-731DH1B-3-731DH1B-4-731DH1B-5-731DH1B-6-731DH1B-7-731DH1B-8-731DH1B-9-731

DHT70DHT70DHT70DHT93DHT93DHT93DHT117DHT117DHT117

2-Stone

DH2S-1DH2S-2DH2S-3DH2S-4DH2S-5DH2S-6DH2S-7DH2S-8DH2S-9

N/AN/A

DH4S-3DH4S-4DH4S-5DH4S-6DH4S-7DH4S-8DH4S-9

4-Stone PHT BrushMinimum Minimum

69,977,785,793,6

101,5109,5117,4125,3133,2

mm2.7503.0623.3743.6863.9984.3104.6224.9335.244

inches77,785,793,6

101,5109,5117,4125,3133,2

141

mm3.0623.3743.6863.9984.3104.6224.9335.2445.555

NMH55NMH65NMH85GMH45GMH55GMH65GMH75GMH85RMH95GMG25GMG75

inches

11AvailableStones

CHTKIT - One drive/feed shaft and three bodies. Order example: DH2S-1______ (stone #)DH2S-1 NMH65

127www.sunnen.com127

SV-10/CV-616/CK-21Accessories and Supplies

CV-1436A Cover and Glass for

CV Load MeterShipping Weight: .22 kg (.5 lb.)

CV-1220A Cradle Counterweight KitAttached to the CV-616/CK-21 cradle, this kit reduces theeffort required to shift the cradle when changing from itsvertical or horizontal positions.

PEM-450A Rotary Phase Converter for CV-616/CK-21The PEM-450A Rotary Phase Converter is offered for CV-616/CK-21 machine installations where only 230 voltsingle-phase is available. This converter will supply the“third” leg needed to power the CV-616/CK-21.

CK-3410A Lamp and Bracket AssemblyThe CK-3410A is equipped with an 8-footlong cord with moulded on ground plug. It isoffered in 115 volt, single phase only and willplug into any standard 3-wire convenienceoutlet. The unit is supplied with a clamp forattachment to the control station arm. (Takes100 watt maximum incandescent bulb; bulbnot included.)Shipping Weight: 3,2 kg (7 lbs.)

CK-448A Gearbox OilCK-448A is a sulphur free gearbox lubricant usedin the CV-616 transmission case. Use of 90 weighthypoid lubricant will cause premature gearboxwear and is not recommended.

FL6X-20 MPS or Portable Tooling Adapter

for CV-616/CK-21/SV-10/SV-200For use on applicationslarger than 8" indiameter or for partswith keyways, ports orother interruptions where standard CV-616/CK-21 toolingwill not work. Order MPS or ANR hone heads separately -Special Order. Please call Sunnen for availability.Shipping weight: 3 kg (6.5 lbs.)

CV-1010 Mandrel Adapter for use on CV-616/CK21/

SV-10/SV200The CV-1010 adapts standardmandrels in applicationswhere the standard honeheads do not apply. Minimum diameter 19 mm (.75").Mandrel not included. See replacement parts on this page.Shipping Weight: 2,3 kg (5 lbs.)

CV-271A Counterbalance Weight BlockFor CV-616 Serial No. 4358 and above. Order when usinglarge hone heads, large P28 and Y mandrels. Helps keephead in position when tool is removed from bore.

PF Filter Cartridges for CV-616/CK-21/SV-10Available in two filtration grades; fine andextra fine. Order:PF-105-4 Extra Fine Filter (oil only) (Pkg. of 4)PF-110-4 Fine Filter (oil only) (Pkg. of 4)PF-104 Extra Fine Filter (oil or water) (Pkg. of 1)PF-160 Fine Filter (oil or water) (Pkg. of 1)Shipping Weight: 5,4 kg (12 lbs.)

CV-616 Replacement BeltsPart Number Description

CK-252A Timing BeltCK-192A Flat BeltCK-209A “V” Belt, UpperCK-498A “V” Belt, LowerCK-1267A “V” Belt, Lower

CV-1100 Fiber Mats for CV-616/CK-21/SV-10These mats remove the coarse swarfproduced during honing before it enters themachine sump. They extend the timebetween cleaning the machine sump andalso extend filter and pumping system life.Five to the standard package.Measures 134 x 86 cm (53" x 34").

FLX6X-20 shown with MPS-H70 Hone Head.

CV-1010 shown with 2G-P28-2000WF Mandrel.

CK-234A Gear SetReplacement Fiber planetary gear set for theCV-616 handwheel assembly.

PartNumber

Qty perMach.

Description

CV-1010

CV-1065A

CK-3033A

AN-621C

AN-621A

PHS-698A

CV-1055A

CK-123A

CV-1059A

PHS-582A

PBR-38A

CV-1045A

CRG-396A

PHR-323A

MBB-642A

CV-1041A

LN-0116A

LN-570A

CV-1040A

LBN-346A

LBN-462A

111122

1114111211121111211

Mandrel Adapter Unit CompleteDrive Tube-Lower includes

Lower Universal Ring withScrew (Package of 4) consists of

Screws (5/16-24 x 15/32") Socket HeadScrews (5/16-24 x 3/8") Socket Head(Not Shown)

Feed Rod Assembly-Lower withNylon Thrust Washer

Driver withScrews (1/4-20 x 3/8" Socket Head Cap) Package of 4

Thrust Bearing (OBB#EW-7/8)Feed Screw with

Spring WasherRetaining Ring (Truarc #5108-50)*

Drive Plate withSet Screw (1/4-20 x 3/8" Socket Head Full Dog Pt.)

Flange withSet Screws (10-24 x 1/4" Socket Head Cup Pt.)

Eccentric Sleeve (Not Shown)Concentric SleeveSpindle Nose with

Set Screw (1/4-20 x 3/8" Socket Head Full Dog Pt.)Set Screw (10-24 x 1/4" Socket Head Cup Pt.)Set Screw (1/2-13 x 7/16" Socket Head Flat Pt.)

Mandrel Wrench (Not Shown)

*Remove with Truarc Pliers #0200 or Equivalent.

sv-10/cv-616/ck-21 - sunnen products company faster or last longer. for long or repet-— — ☛ ...

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