suyash enterprises. se@vsnl
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Suyash Enterprises. [email protected]. Welcome to Suyash Enterprises….. Presenting Latest ONLINE developments .. ….. Much beyond conventional thermal analysis ! ! …. Suyash Enterprises. About Us….. We are active in the field for last 18 Years serving more than 1000 customers - PowerPoint PPT PresentationTRANSCRIPT
Suyash Enterprises. [email protected]
• Welcome to Suyash Welcome to Suyash Enterprises…..Enterprises…..
• Presenting Latest ONLINE developments ..
• ….. Much beyond conventional thermal analysis ! ! …..
Suyash Enterprises.• About Us…..
• We are active in the field for last 18 Years serving more than 1000 customers
• We are an ISO 9001 : 2000 company certified by BVQI for Carbon Silicon Analysers, Carbon Cups, Temperature Indicators and Temperature Tips.
• In House Research and Development center Recognised by Dept of science and technology, Govt. Of India.
• Latest developments in thermal analysis with SUYASH ONLINE ANALYSER …...
• S. G. Iron (Ductile Iron)• Mg cups.• Carbon Cups.
• Cast Iron• C.E. Cups.
• Carbon Cups.
Suyash Enterprises.
FEATURES OF ONLINE ANALYSER
S.G. Iron:
Colour codes for different types of metals for convenience.
Existing equipment can be connected to “ONLINE”.
Several important points are displayed with mathematical precision to understand behavior of solidification.
Job-wise parameters and target values are stored.
Actual cooling curve is stored.
Connectivity to spectrometer.
New generation logic
User-friendly system.
Salient Features.
S. G. iron Mg. Cup
• Features with Mg Cup
• Nodularity• Nodule count• Secondary Shrinkage• Solidification Mode of treated metal: Hypo eutectic, Eutectic, Hyper Eutectic or combination is detected.• Detects if Carbides are present.• Residual Magnesium is displayed.
Enlarged View of Mg Cup
S. G. Iron : Carbon Cup• Features with Carbon cups• Can analyse composition of very high CE values.
• Various target levels for each job could be set to
alert the operator.
• Job, Heat / Melt number, Iron type are stored
for data analysis.
• Job-wise charge calculation can be seen. Facility
to feed composition of steel, Pig, returns etc.
in order to calculate charge mix.
• Connectivity to spectrometer.
• Recommended alloy addition from the results
of spectrometer/ carbon Silicon analyser is
displayed.
SG- CI CUP
SALIENT FEATURES
• CAST IRON :• Online Analyser can be connected to your
computer / LAN system.
• Job name, heat number, Iron type stored with curve for data analysis.
• Various target levels are set for each job to alert operator.
• Detects several points on cooling curve to understand behavior of solidification.
• The data is presentable to end customers in electronic or printed form.
Cast Iron : CE CUP
• Prediction of microstructure (Type A, C, D /E), undercooling and recalescence tendency
• Eutectic Cell count
• Shrinkage tendency
• Chilling tendency
•Features with CE cups
Cast Iron : CE CUP
CAST Iron : Carbon Cup• Features with Carbon cups• Unmatched accuracy
• Job-wise charge calculations. Composition of all inputs are fed to calculate charge mix.
• Complete Log sheet is maintained.
• Recommended additions are displayed after cup is poured.
• Micro shrinkage tendency is predicted.
• Hardness and Tensile strength of unalloyed cast iron.
• Degree of saturation (Sc) is displayed.
CAST IRON : CARBON CUP
Storing the Jobs.• Jobs could be entered into the online
instrument with its composition and requirements of mechanical and metallurgical properties.
• Job can be selected when pouring the cup
• As soon as the analysis of cup is complete, values within the given range are displayed in green and out of range in red colour.
Composition of Scrap and Alloys
• Composition of pig, steel, 5 different types of returns can be entered for charge calculations.
• Recovery of alloys like carbon, silicon, Mn, tin, phosphorus etc can be entered.
• The cost of all elements to be added can be entered to calculate total cost of melt.
LOG SHEET
• In log sheet you can enter job poured, target composition , required charge mix, weight of scrap used etc.
• It is further used to find detailed addition calculations.
Temperatures taken from tips are stored in form automatically
UNIQUE CHARGE CALCULATOR
• In the form if job is selected, and the amount of steel, pig and foundry returns are entered, it calculates how much additions of alloys is required.
• A spectrometer can be connected to Suyash ONLINE so that it can display reading obtained from spectrometer directly on shop floor along with the additions required alongwith additions requirement
Logsheet / Charge calculation form
To summarise ….
• Many of the problems faced by a foundryman are related with the solidification behavior.
• Many leading foundries are benefited with online corrections and with the stored curves for future analysis
Contact For further details at our nearest sales and service center
• PUNE HEAD OFFICE: Mr. Kakatkar : Mobile : 98220 60278
• E-mail : [email protected] Mr Kelkar : Mobile : 98220 60279
• AHMEDABAD: Mr. Hambir Bhonsale. Mobile : 98251 92925
• AGRA : Mr. Anand Saxena. Mobile: 05623 202851
• BELGAUM : Mr. Chidambar Kulkarni. Mobile : 98452 08370
• CHENNAI : Mr. Jijesh Nair. Mobile : 04435 516277
• COIMBATORE : Mr. Sridhar. Mobile : 98430 99833
• HYDERABAD : Mr. Jijesh Nair. Mobile : 04435 516277
• JALANDHAR : Mr. Anand Saxena. Mobile : 05623 202851
• KOLHAPUR : Mr. Nilesh Jadhav. Mobile : 98220 75819
• KOLKATA : Mr. Nilesh Potdar. Mobile : 98311 21590
• RAJKOT : Mr. Hambir Bhonsale. Mobile : 98251 92925