Sustainable Manufacturing- A South-South Perspective

Hector Dominguez, PhD

Presentation to PSU-Vietnam ForumFriday April 27, 2012

Contents

Introductions

What is Sustainable Manufacturing?

Alternative Energy Manufacturing

Remarks on Vietnam

About Hector Dominguez

Originally from the City of Xalapa, Mexico. Coffee and Cloud forest region.

PhD in Mechanical Engineering. Works with high precision machinery, robotics, manufacturing, nonlinear dynamics and complex systems.

Co-founder of an NGO on appropriate/appropriable technology in Mexico.

Visitor Scholar working on Sustainable Manufacturing applied to Renewable Energy Production.

Why present at the Vietnam Forum?

Triển vọng ngành Kỹ thuật tại Viện Bách khoa Quốc gia

Mê-xi-cô

Giáo sư Hector Dominguezhdominguez@ipn.mx

Khoa Cơ khí Điện tửChuyên ngành Kỹ thuật và Công nghệ tiên tiến

Viện Bách khoa Quốc gia Mê-xi-cô

Perspectives on Engineeringat the National Polytechnic

Institute of Mexico

Dr. Hector Dominguezhdominguez@ipn.mxMechatronics Department

Interdisciplinary Professional Unit of Engineering and Advanced Technology

National Polytechnic Institute - Mexico

Visits in Vietnam

University of Transport in HCMC

Maritime University In Hai Phong

EXCHANGE

COLLABORATION

Mexico and Vietnam!

MEXICOLATIN AMERICAMOST OF US SPEAK SPANISH, BUT THEREARE MORE THAN 65 INDIGENOUS LANGUAGES

112 MILLION PEOPLE2 MILLION SQUARE KM

Main Economic Activities of Mexico

Agriculture

Tourism

Oil Production

Current Challenges in MexicoConcentration of wealth and false development created poverty, migration, ecological damage...

But, many people are organizing themselves and create options

Similar Economic and Social conditions

Similar Natural and Environmental Conditions

Potential Economic Alliances

Shared Development

SOUTH-SOUTH COLLABORATION

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SUSTAINABLE MANUFACTURING

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Periodos históricos de la Manufactura

Medieval Guilds Medieval Guilds andandCrafts ProductionCrafts Production

MassMassProductionProduction

Flexible Flexible ManufacturingManufacturing

LeanLeanManufacturingManufacturing

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Creation, transportation, usage and disposal Creation, transportation, usage and disposal of manufactured products using materials of manufactured products using materials and processes with a sustainable use of and processes with a sustainable use of natural resources, safe and fair for workers, natural resources, safe and fair for workers, society and consumers with efficient and society and consumers with efficient and economically feasible business models.economically feasible business models.

SUSTAINABLE MANUFACTURING

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The comet circle developed by the Japanese The comet circle developed by the Japanese group Ricoh in 1994.group Ricoh in 1994.

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Manufacturing Process

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Global chain - Aluminum

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10 Areas in Sustainable Manufacturing

1. Innovation Culture

2. Eco-efficiency

3. Lean Manufacturing

4. Product Life Cycle Management

5. Extended producer Responsibility

6. Design of Sustainable Products

7. Use of Finite Materials

8. Advance Manufacturing Technologies

9. Labor force

10. Sustainable Supply and Distribution chains

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Use fewer materials and less energyUse fewer materials and less energy

Development and use of Development and use of efficient technology in energy efficient technology in energy and particles emission and particles emission reduction.reduction.

New Products based on Eco-New Products based on Eco-designsdesigns

Better equipment, mantainance Better equipment, mantainance and production planning.and production planning.

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EcoDesigns

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Regulations on Hazardous Materials

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Manufacturing MetricsManufacturing Metrics

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Eco-labeling

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Life cycle and suppliers ecological chain

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Product life cycle management (PLM)

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SUSTAINABLE MANUFACTURING OF RENEWABLE ENERGY

- Project in Process-

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Biodiesel from no-edible crops

5 Ton/ha Jatropha seeds

2 Tons of oil +

1 Ton of protein rich flour

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Jatropha biodiesel production

Source: Center for Industrial Ecology. Yale University

In comparison to standard diesel process, Jatropha saves

1.2 GJ per ha*yr Energy,and 540 Kg CO2e/ha*yr of emissions

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Sustainable Use of Forest Resources

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Solar Energy

Industrial Facts about VietnamRapidly moved from agricultural-based Economy towards Manufacturing and Service sectors

6.4 percent annual productivity growth

Exporter of Aluminum, iron and coal

Fossil fuel is highly subsidized

Fast electrification rate

Biogass program for clean cooking - World Energy Outlook 2011

Vietnam and Renewable Energy

Official Goals 3% RE in 2010 5% RE in 2020 11% RE in 2050

100 000 tonnes E5 and 50 000 tonnes B5 (equivalent to 0.4% of oil and gasoline demand) in 2010250 000 tonnes ethanol (to produce 5 million tonnes E5 to satisfy 1% of projected gasoline demand) by 2015 500 million litres ethanol (E5) and 50 million litres of biodiesel (B5) by 20201.8 million tonnes ethanol (to produce 5 million tonnes of E5 to satisfy 5% of projected gasoline demand) by 2015.

Source: Deploying Renewable Energy in South Asia. 2010.International Energy Agency

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GRACIAS

CẢM ƠN

THANKS