suspension spare parts manual - gough transpecs · suspension spare parts manual. 1 index ... reyco...

Suspension Spare Parts Manual

1

Index

Reyco Trailer Suspensions (Mechanical)Reyco Trailer Suspensions (Mechanical)Reyco Trailer Suspensions (Mechanical)Reyco Trailer Suspensions (Mechanical)Reyco Trailer Suspensions (Mechanical) ----------------------------------------------------------------- 3

21B Single ---------------------------------------------- 4 - 521B Tandem --------------------------------------------- 6 - 721B Tri-axle --------------------------------------------- 8 - 988 Single --------------------------------------------- 10 - 1188 Tandem -------------------------------------------- 12 - 1388 Tri-axle -------------------------------------------- 14 - 1588273 Wide Track (early) ------------------------------------ 16

88273 Wide Track (late) ------------------------------------- 17

Reyco Trailer Suspensions (Air)Reyco Trailer Suspensions (Air)Reyco Trailer Suspensions (Air)Reyco Trailer Suspensions (Air)Reyco Trailer Suspensions (Air)---------------------------------------------------------------------------------------------------- 19

23ARTU ----------------------------------------------- 20 - 2125ARTU ----------------------------------------------- 22 - 2325ARUU----------------------------------------------- 24 - 25

REY-ALIGN© INSTALLATION GUIDE ---------------------------- 26

Ridewell Trailer Suspensions (Air)Ridewell Trailer Suspensions (Air)Ridewell Trailer Suspensions (Air)Ridewell Trailer Suspensions (Air)Ridewell Trailer Suspensions (Air) ------------------------------------------------------------------------------------- 27

RAR247 (early) ----------------------------------------- 28 - 29

RAR247 (late) ------------------------------------------ 30 - 31

Reyco Truck Suspensions (Mechanical)Reyco Truck Suspensions (Mechanical)Reyco Truck Suspensions (Mechanical)Reyco Truck Suspensions (Mechanical)Reyco Truck Suspensions (Mechanical) ----------------------------------------------------------------- 33

102W------------------------------------------------- 34 - 35

202W------------------------------------------------- 36 - 37

Reyco Truck Suspensions (Air)Reyco Truck Suspensions (Air)Reyco Truck Suspensions (Air)Reyco Truck Suspensions (Air)Reyco Truck Suspensions (Air)--------------------------------------------------------------------------------------------------------- 39

102AR ------------------------------------------------ 40 - 41200AR ------------------------------------------------ 42 - 43240AR ------------------------------------------------ 44 - 45

U-Bolts & Shocker Absorbers ----------------------------- 47 - 50

Truck & Trailer Mechanical Springs ------------------------ 51 - 54

Truck & Trailer Air Springs ------------------------------- 55 - 62

Drawbar Kits ------------------------------------------ 63 - 65

Torque Requirements (all suspensions) -------------------- 66 - 68

2

Axle Beam SpecificationsAxle Beam SpecificationsAxle Beam SpecificationsAxle Beam SpecificationsAxle Beam Specifications

IMTIMTIMTIMTIMT

A19, A22, F22, FE22, FE24 ..................... 5” round

SAFSAFSAFSAFSAF

9030, 9037 ............................................ 127mm round

J-Series .................................................. 133mm round

9019, 9022, 9042 .................................. 146mm round

ProparProparProparProparPropar ............................................................................................................................................................................................................................................................................................. 5” square

3

Trailer SuspensionsTrailer SuspensionsTrailer SuspensionsTrailer SuspensionsTrailer Suspensions(MECHANICAL)(MECHANICAL)(MECHANICAL)(MECHANICAL)(MECHANICAL)

4

21B S

ING

LE S

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5

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13

8

45

10

3

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2

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14

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14

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63

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BU

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41

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PLA

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UA

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10

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7H

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20

68

80

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(U

BO

LT

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10

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17

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11

76

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VER

TED

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81

03

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ST

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OR

QU

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19

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70

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(IN

VER

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04

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VEN

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DES:

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T H

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DA

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70

64

90

2EQ

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BU

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2

20

08

80

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TR

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27

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10

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23

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JUST

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RIG

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20

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60

04

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36

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EA

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SPR

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AX

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EQ

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AX

LE S

EA

T 5

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UA

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65

10

0EQ

UA

LIS

ER

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m (IT

EM

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38

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58

50

0EQ

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m (IT

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m (IT

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12

20

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80

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LT

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13

10

35

20

AD

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B-

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75

20

RIG

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FR

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T 1

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CLU

DES:

15

00

01

14

EQ

UA

LIS

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1"

20

00

10

2H

EX

BO

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F4

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06

50

00

EQ

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ER

C/W

BU

SH

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m C

EN

TR

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02

07

LO

CK

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UN

F4

08

50

00

EQ

UA

LIS

ER

C/W

BU

SH

CA

ST

1

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EN

TR

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41

01

SPR

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4

08

01

00

EQ

UA

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C/W

BU

SH

CA

ST

1

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EN

TR

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67

70

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SH

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4

15

70

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EQ

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SH

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EN

TR

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AN

DEM

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SPEN

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SC

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EQ

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10

08

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ST

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DA

RD

21

70

64

90

2EQ

UA

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BU

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4

20

08

80

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41

80

27

40

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4

30

08

60

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R H

AN

GER

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RD

21

91

03

52

0A

DJU

ST

ABLE T

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REA

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52

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ST

ABLE T

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92

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62

00

07

52

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RQ

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REA

R 1

9-7

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m)

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61

43

45

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LO

CK

NU

T 7

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20

67

80

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REA

R 2

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m)

2

7U

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LT

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EFER

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RA

TE L

IST

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10

97

29

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TO

RQ

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BU

SH

12

81

17

60

01

TO

P P

LA

TE F

ABR

ICA

TED

(IN

VER

TED

U-BO

LT

S)

62

20

00

10

4H

EX B

OLT

4-1

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" X 5

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"8

08

67

70

1T

OP P

LA

TE C

AST

(IN

VER

TED

U-BO

LT

S)

62

30

74

10

1SPR

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RO

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10

T7

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5T

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VEN

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LT

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62

40

00

20

7H

EX

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0

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68

10

01

SPR

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LIN

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(R

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SPR

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S L

IST

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25

00

01

02

HEX B

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10

06

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01

AXLE S

EA

T 5

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DER

SLU

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62

60

04

50

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R P

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DA

RD

4

06

36

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AX

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EA

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27

SPR

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SEPA

RA

TE L

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06

36

02

AX

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EA

T 5

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HT

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06

36

03

AX

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EA

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ND

(3

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HT

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EQ

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LIS

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ASSY N

OT

SH

OW

N

06

32

01

AX

LE S

EA

T 5

" SQ

UA

RE

60

65

10

0EQ

UA

LIS

ER

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AB. 1

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m (IT

EM

S 2

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)4

11

01

49

00

BO

TT

OM

PLA

TE 5

" SQ

UA

RE A

XLE

60

85

40

0EQ

UA

LIS

ER

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1

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m (IT

EM

S 2

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05

38

00

BO

TT

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PLA

TE 5

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AXLE

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58

50

0EQ

UA

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m (IT

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08

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TT

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PLA

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SLU

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60

84

50

0EQ

UA

LIS

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AST

1

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m (IT

EM

S 2

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)4

12

20

68

80

2N

UT

(U

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LT

) 7

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4

13

10

35

20

AD

JUST

ABLE T

OR

QU

E R

OD

FR

ON

T 1

9-7

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88

B-

SR

T-

TR

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ABIL

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00

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20

RIG

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ON

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DES:

15

00

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14

EQ

UA

LIS

ER

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LT

6

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1"

40

00

10

2H

EX

BO

LT

5-1

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x5

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UN

F4

16

06

50

00

EQ

UA

LIS

ER

C/W

BU

SH

FA

B. 1

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m C

EN

TR

E4

00

02

07

LO

CK

NU

T 5

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UN

F4

08

50

00

EQ

UA

LIS

ER

C/W

BU

SH

CA

ST

1

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m C

EN

TR

E4

07

41

01

SPR

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RO

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3-1

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LO

NG

4

08

01

00

EQ

UA

LIS

ER

C/W

BU

SH

CA

ST

1

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m C

EN

TR

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13

67

70

8BU

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ING

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15

70

00

EQ

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ER

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BU

SH

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B. 1

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m C

EN

TR

E4

16

MODEL 88273 EARLYMODEL 88273 EARLYMODEL 88273 EARLYMODEL 88273 EARLYMODEL 88273 EARLY6' WIDE SPREAD TRAILER SUSPENSION6' WIDE SPREAD TRAILER SUSPENSION6' WIDE SPREAD TRAILER SUSPENSION6' WIDE SPREAD TRAILER SUSPENSION6' WIDE SPREAD TRAILER SUSPENSION

ITEM PART NO. DESCRIPTION REQD.

1 082100 EQUALISER PIVOT BRACKET CAST . 2

2 1510001 TORQUE ROD ATTACHMENT BRACKET (Modell 88) 2

1161001 TORQUE ROD ATTACHMENT BRACKET (Modell 21B) 2

3 1476301 EQUALISER (requires replacement T3214 bush) 2

4 NLA EQUALISER BOLT 2

5 T3214 EQUALISER BUSH 2" I.D. 2

6 NLA WASHER 2

7 NLA LOCKNUT 2

8 T5544 SPRING ROLLER BOLT 1/2" X 4-3/4" 4

9 T2106 SPRING ROLLER 4

10 T1705 SPRING WASHER 1/2" 4

11 T1704 NUT 1/2" 4

2

1

7

6

5

3

11

10

8

9

17

34

5

6

8

89

9

10

1011

11

2

1


1 1468801 EQUALISER PIVOT BRACKET FAB 2

2 1510001 TORQUE ROD ATTACHMENT BRACKET ( Modell 88) 2

1161001 TORQUE ROD ATTACHMENT BRACKET (Modell 21B) 2

3 1476301 EQUALISER C/W 14682/01 BUSH 2

4 1468301 EQUALISER PIVOT SHAFT 1-1/4" 2

5 1468201 EQUALISER BUSH 1-1/4" 2

6 0891402 LOCK NUT 1-1/4" 2

8 T5544 SPRING RETAINING BOLT 1/2" X 4-3/4" 4

9 T2106 SPRING ROLLER 4

10 T1705 LOCK WASHER 1/2" 4

11 T1704 NUT 1/2" 4

MODEL 88273 LATEMODEL 88273 LATEMODEL 88273 LATEMODEL 88273 LATEMODEL 88273 LATE6' WIDE SPREAD TRAILER SUSPENSION6' WIDE SPREAD TRAILER SUSPENSION6' WIDE SPREAD TRAILER SUSPENSION6' WIDE SPREAD TRAILER SUSPENSION6' WIDE SPREAD TRAILER SUSPENSION

19

Trailer Air SuspensionsTrailer Air SuspensionsTrailer Air SuspensionsTrailer Air SuspensionsTrailer Air Suspensions

20

23A

RTU

SU

SPEN

SIO

N

Rear-

facin

g sh

ock

sR

ear-

facin

g sh

ock

sR

ear-

facin

g sh

ock

sR

ear-

facin

g sh

ock

sR

ear-

facin

g sh

ock

s

Fo

rward

-fa

cin

g sh

ock

sFo

rward

-fa

cin

g sh

ock

sFo

rward

-fa

cin

g sh

ock

sFo

rward

-fa

cin

g sh

ock

sFo

rward

-fa

cin

g sh

ock

s

21

Qty

23A

RT

U-1

4A

FS

23A

RT

U-1

4A

23A

RT

U-1

5A

23A

RT

U-1

6A

23A

RT

U-1

7A

13 / 3

55

14 / 3

55

15 / 3

80

16 / 4

06

17 / 4

30

2.5

/ 6

3.5

2.0

9 / 5

33.1

3 / 8

03.2

2 / 8

23.2

5 / 8

3

5.5

/ 1

40

5.3

1 / 1

35

4.0

6 / 1

03

3.8

8 / 9

84.2

5 / 1

08

290 / 1

31

298 / 1

35

302 / 1

37

316 / 1

43

320 / 1

45

Piv

ot

Ht.

in

/ m

mD

im. A

8 / 2

03

8 / 2

03

9 / 2

29

10 / 2

54

10 / 2

54

Part

No

. L

/ R

1 e

a24001-2

13/2

24

24001-2

1/2

224001-3

1/3

224001-4

1/4

224001-4

1/4

2

1 e

a23759-0

5/0

623759-0

1/0

223759-0

1/0

223759-0

1/0

223759-0

1/0

2

1 e

a702134-0

1/0

2702311-3

1/3

2702311-2

7/2

8T

K24770-1

/2T

K24770-1

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223433-0

123433-0

123433-0

123433-0

123433-0

1

1T

K23658

TK

23658

TK

23658

TK

23658

TK

23658

Heig

ht

in

/ m

mD

im. B

N/A

N/A

N/A

0.8

75 / 2

22 / 5

1

Part

No

. L

/ R

223664-0

1/0

223662-0

1/0

223662-0

1/0

223986-0

1/0

224777-0

1/0

2

2702135-0

123523-0

123523-0

123523-0

123523-0

1

1T

K23535

TK

23535

TK

23535

TK

23535

TK

23535

2T

K23961

TK

23961

TK

23961

TK

23961

TK

23961

Han

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L / R

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in

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m

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lb

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23A

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22

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DIM

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DIM

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"

DE

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25A

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N

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facin

g sh

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ear-

facin

g sh

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g sh

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25A

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6A

25A

RT

U-1

7A

12 / 3

05

12 / 3

05

14 / 3

55

15 / 3

80

16 / 4

06

17 / 4

30

3.3

75 / 8

63.8

75 / 9

84 / 1

02

4 / 1

02

4 / 1

02

4 / 1

02

4.8

75 / 1

24

4.1

25 / 1

05

4 / 1

02

4 / 1

02

4 / 1

02

4 / 1

02

325 / 1

48

311 / 1

41

337 / 1

53

350 / 1

59

363 / 1

65

376 / 1

71

Piv

ot

Ht.

in

/ m

mD

im. A

6.2

5 / 1

59

6.2

5 / 1

59

8 / 2

03

9 / 2

29

10 / 2

54

11 / 2

79

Pa

rt N

o.

L /

R1 e

a24001-1

11/1

22

24001-1

1/1

224001-2

1/2

224001-3

1/3

224001-4

1/4

224001-5

1/5

2

1 e

a704741-0

9/1

023968-0

1/0

223968-0

1/0

223968-0

1/0

223968-0

1/0

223968-0

1/0

2

1 e

a702134-0

3/0

4702311-4

3/4

4702311-4

7/4

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3/1

4702311-3

7/3

8702311-3

9/4

0

2E

arly: 2

3521-0

2

Late

: 7

04671-0

2

Early: 2

3521-0

2

Late

: 7

04671-0

2

Early: 2

3521-0

2

Late

: 7

04671-0

2

Early: 2

3521-0

2

Late

: 7

04671-0

2

Early: 2

3521-0

2

Late

: 7

04671-0

2

Early: 2

3521-0

2

Late

: 7

04671-0

2

1T

K23568

TK

24381

TK

24381

TK

24381

TK

24381

TK

24381

Heig

ht

in

/ m

mD

im. B

N/A

N/A

2 / 5

13 / 7

64 / 1

02

5 / 1

27

Pa

rt N

o.

L /

R2

23639-0

1703377-0

3/0

4703377-2

3/2

4703377-3

3/3

4703377-4

3/4

4703377-5

3/5

4

2702136-0

1

(Gabriel N

o. 85052)

24392-0

124392-0

124392-0

124392-0

124392-0

1

1T

K23535

TK

23535

TK

23535

TK

23535

TK

23535

TK

23535

2T

K23961

TK

23961

TK

23961

TK

23961

TK

23961

TK

23961

Su

sp

en

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U-B

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Kit

Rid

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m

Jo

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in / m

m

Reb

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in

/ m

m

Weig

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lb

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Han

ger

Tra

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L / R

Tra

il. A

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Han

ger

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L / R

Sh

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Air

Bag

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lts K

it

Air

Bag

Sp

acer

Sh

ock A

bso

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25A

RTU

SU

SPEN

SIO

N

24

RE

BO

UN

D

JO

UN

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DIM

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"R

ID

E

HE

IG

HT

DIM

"B

"

DIM

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"

25A

RU

U S

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SIO

N

25

Qty

25A

RU

U-6

.5A

-NZ

25A

RU

U-7

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25A

RU

U-9

A25A

RU

U-1

1A

6.5

/ 1

65

7.5

/ 1

90

9 /

230

11 /

280

2.6

25 /

67

3.3

75 /

86

3.8

75 /

98

3.8

75 /

98

4.5

625 /

116

4.5

625 /

116

4.1

875 /

106

4.1

875 /

106

320 /

145

330 /

150

340 /

154

360 /

164

Piv

ot

Ht.

in

/ m

mD

im.

A6.2

5 /

159

7 /

178

8 /

203

10 /

254

Pa

rt N

o.

L /

R1 e

a24001-1

1/1

224001-1

5/1

624001-2

1/2

224001-2

1/2

2

1 e

a704740-1

1/1

2704740-0

1/0

2704740-0

1/0

2704740-0

1/0

2

1 e

a702311-8

7/8

8702311-2

9/3

0702311-5

3/5

4702311-5

7/5

8

2E

arly:

702614-0

1

Late

: 7

04671-0

2

Early:

23521-0

1

Late

: 7

04671-0

2

Early:

23521-0

1

Late

: 7

04671-0

2

Early:

23521-0

1

Late

: 7

04671-0

2

1T

K23568

TK

23568

TK

23568

TK

23568

He

igh

t

in /

mm

Dim

. B

0.8

75 /

22

0.8

75 /

22

1.7

5 /

44

3.7

5 /

86

Pa

rt N

o.

L /

R2

25039-0

1/0

125039-0

1/0

1703457-2

3/2

3703457-4

3/4

3

2702136-0

1

(Gabriel N

o.

85052)

23553-0

123553-0

123553-0

1

1T

K23535

TK

23535

TK

23535

TK

23535

2K

702333

K702333

K702333

TK

23961

Rid

e H

t.

i

n /

mm

Jo

un

ce

in

/ m

m

Su

sp

en

sio

n M

od

el

Re

bo

un

d

in

/ m

m

Weig

ht

lb

s /

kg

Han

ger

Tra

ilin

g A

rm -

L /

R

Tra

il.

Arm

& H

an

ger

Assy -

L /

R

Sh

ock A

bso

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Bo

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Kit

Air

Bag

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Bo

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it

Air

Bag

Sp

acer

Sh

ock A

bso

rber

25A

RU

U S

USPEN

SIO

N

27

Trailer Air SuspensionsTrailer Air SuspensionsTrailer Air SuspensionsTrailer Air SuspensionsTrailer Air Suspensions

28

RAR247 SUSPENSIONRAR247 SUSPENSIONRAR247 SUSPENSIONRAR247 SUSPENSIONRAR247 SUSPENSIONBefore 1/10/95Before 1/10/95Before 1/10/95Before 1/10/95Before 1/10/95

29


1 9003092B100 ANTI TURN WASHER 1

2* 1135873B105 BOLT 1-1/2"x 8-1/2" (left hand side only) 1

3* 1160673B000 LOCKWASHER 1-1/2" 1

4 3267679B101 LEFT HAND HANGER ASSY (7" RIDE HEIGHT) 1

3267680B101 LEFT HAND HANGER ASSY (15" RIDE HEIGHT) 1

5* 1155648B105 LOCKNUT 1-1/4" 2

6 3267679B201 RIGHT HAND HANGER ASSY (7" RIDE HEIGHT) 1

3267680B201 RIGHT HAND HANGER ASSY (15" RIDE HEIGHT) 1

7* 5007300B000 ROUND CLAMP TYPE ECCENTRIC BOLT 9-1/2" LG 2

8 NLA REPLACE USING 507300B000 BOLT & 9097727B000 COLLAR

9* 9003092B000 ANTI TURN WASHER (for 1137694B000) 2

10* 9097727B000 COLLAR 2

11* 1150709B105 LOCKNUT 3/4" 8

12 1147698B105 BOLT 3/4" x 3-1/4” (SHOCK BOLT) 4

13 1270563B000 SHOCK ABSORBER 2

1270563B003 SHOCK ABSORBER GAS FILLED 2

14* 1167140B100 WASHER 3/4" FLAT 4

15* 1140604B108 BOLT 3/4" x 2-1/2" GRADE 8 4

16* 1117680B060 BUSH ASSY (15000lbs) 2

17* 1167680B000 WASHER 2

18 821101 NUT 3/4" 2

19 1150555B112 LOCKNUT 1/2" 2

20 7007670B000 AIR SPRING TOP PLATE 7-1/4"dia 2

21 S8802C AIR SPRING IT15M - 4/2 2

S9010C AIR SPRING IT15M - 4 2

22 4287679D100 LEFT HAND BEAM ASSY 7" RIDE HEIGHT) (not shown) 1

4287711D100 LEFT HAND BEAM ASSY 15" RIDE HEIGHT) (not shown) 1

23 4287679D200 RIGHT HAND BEAM ASSY 7" RIDE HEIGHT) 1

4287711D200 RIGHT HAND BEAM ASSY 15" RIDE HEIGHT) 1

24 1160556B100 LOCKWASHER 1/2" 6

25 1140554B105 BOLT 1/2" x 1" 6

26 1147440B105 BOLT 1/2" x 3" 2

* 6047680B060 SUSPENSION BUSHING KIT (2 SIDES) 1

RAR247 SUSPENSION - Before 1/10/95RAR247 SUSPENSION - Before 1/10/95RAR247 SUSPENSION - Before 1/10/95RAR247 SUSPENSION - Before 1/10/95RAR247 SUSPENSION - Before 1/10/95

30

RAR247 SUSPENSIONRAR247 SUSPENSIONRAR247 SUSPENSIONRAR247 SUSPENSIONRAR247 SUSPENSIONAfter 1/10/95After 1/10/95After 1/10/95After 1/10/95After 1/10/95

31


1 9003092B000 ANTI TURN WASHER 2

2 1137694B000 ROUND CLAMP TYPE ECCENTRIC BOLT 9-1/2" LG 2

3 3267744C107 LEFT HAND HANGER ASSY (7" RIDE HEIGHT) 1

3267739C100 LEFT HAND HANGER ASSY (15" RIDE HEIGHT) 1

4 1155648B105 LOCKNUT 1-1/4" 2

5 3267744C207 RIGHT HAND HANGER ASSY (7" RIDE HEIGHT) 1

3267739C200 RIGHT HAND HANGER ASSY (15" RIDE HEIGHT) 1

6 1147698B105 BOLT 3/4" x 3-1/4” (SHOCK BOLT) 4

7 1270563B000 SHOCK ABSORBER 2

1270563B003 SHOCK ABSORBER GAS FILLED 2

8 1150709B105 LOCKNUT 3/4" 8

9 1167140B100 WASHER 3/4" FLAT 4

10 1140604B108 BOLT 3/4" x 2-1/2" GRADE 8 4

11 1117680B060 BUSH ASSY (15000lbs) 2

12 1167680B000 WASHER 2

13 821101 NUT 3/4" 2

14 1150555B112 LOCKNUT 1/2" 2

15 7007670B000 AIR SPRING TOP PLATE 7-1/4"dia 2

16 S8802C AIR SPRING IT15M - 4/2 2

S9010C AIR SPRING IT15M - 4 2

17 4287744D100 LEFT HAND BEAM ASSY 7" RIDE HEIGHT) (not shown) 1

4287739D100 LEFT HAND BEAM ASSY 15" RIDE HEIGHT) (not shown) 1

18 4287744D200 RIGHT HAND BEAM ASSY 7" RIDE HEIGHT) 1

4287739D200 RIGHT HAND BEAM ASSY 15" RIDE HEIGHT) 1

19 1160556B100 LOCKWASHER 1/2" 6

20 1140554B105 BOLT 1/2" x 1" 6

21 1147440B105 BOLT 1/2" x 3" 2

22 6047739B060 BUSHING REPLACEMENT KIT 1

RAR247 SUSPENSION - After 1/10/95RAR247 SUSPENSION - After 1/10/95RAR247 SUSPENSION - After 1/10/95RAR247 SUSPENSION - After 1/10/95RAR247 SUSPENSION - After 1/10/95

33

Truck SuspensionsTruck SuspensionsTruck SuspensionsTruck SuspensionsTruck Suspensions(MECHANICAL)(MECHANICAL)(MECHANICAL)(MECHANICAL)(MECHANICAL)

34

102W TRUCK SUSPENSION102W TRUCK SUSPENSION102W TRUCK SUSPENSION102W TRUCK SUSPENSION102W TRUCK SUSPENSION

31

31

1

3

4

5

8

6

7

2

9

910

10

11

11

12

12

13

14

14

14

15

15

15

16

17

1718

19

20

21

21

22

22

23

23

24

25

26

27

27

26

28

2829

29

30

30

18

18

35



1 1010501 FRONT HANGER LEFT HAND 1

1010601 FRONT HANGER RIGHT HAND 1

2 1011001 REAR HANGER RIGHT HAND 1

1011101 REAR HANGER LEFT HAND 1

3 1010701 CENTRE HANGER 2

4 1474301 EQUALISER C/W BUSH 2

1415401 EQUALISER C/W BUSH 55/45 RIGHT HAND 1

1415501 EQUALISER C/W BUSH 55/45 LEFT HAND 1

5 1471301 EQUALISER BUSH 2

6 1424601 EQUALISER SHAFT WASHER 2

7 0868601 EQUALISER SHAFT 2

8 0868701 EQUALISER SHAFT NUT 1-7/16" 2

9* T5495 LOCK NUT 1" 4

10* TK21640 *BUSH SERVICE KIT - INCLUDES 1 x #9, 2 x #10, 2 x #11, 1 x #12 4

11* T1724 COMPRESSION WASHER 8

12* T5492 TORQUE ROD BOLT 1" X 6-3/4" 4

13 T3099 BOLT 1/2" X 4-1/2" 2


15 T2106 SPRING ROLLER 1/2" I.D. 8

16 T5544 BOLT 1/2" X 4-3/4" 4

17 T1704 NUT 1/2" 6

18 0972901 TORQUE ROD BUSH 6

19 T5549 BOLT 1/2" X 5-1/2" 2

20 TK15161 HANGER WEAR PAD KIT 1

21 U-BOLT (REFER SEPARATE LIST) 8

22 0867701 TOP PLATE 4

23 SPRING’S (REFER SEPARATE LIST) 4

24 1101203 RIGID TORQUE ROD 20-1/2" 2

1415601 RIGID TORQUE ROD 21-7/8" 1

25 1518601 ADJUSTABLE TORQUE ROD 20-1/2" 2

26 1003301 BOLT 7/8" X 5-1/2" 4

27 1009201 LOCK NUT 7/8" 4

28 T7292 WASHER 7/8" I.D. 16

29 1434501 LOCKNUT 7/8" 16

30 AXLE SEAT (REFER TRANSPECS) 4

31 BOTTOM PLATE (REFER TRANSPECS) 4

36

1

3

2

4

5

6

7

8

9

9

10

10

11

11

12

12

13

14

14

14

15

15

15

17

17

16

18

18

19

20

21

21

22

22

23

23

24

2526

27

27

28

29

29

2826

30.

30.

31

31


37



1 15222/01 FRONT HANGER RIGHT HAND 1

15223/01 FRONT HANGER LEFT HAND 1

2 14718/01 REAR HANGER RIGHT HAND 1

14719/01 REAR HANGER LEFT HAND 1

3 14717/01 CENTRE HANGER 2

4 14723/01 EQUALISER C/W BUSH 2

5 1471301 EQUALISER BUSH 2

6 1424601 EQUALISER SHAFT WASHER 2

7 0868601 EQUALISER SHAFT 2

8 0868701 EQUALISER SHAFT NUT 1-7/16" 2

9* T5495 LOCKNUT 1" 4

10* TK21640 *BUSH SERVICE KIT - INCLUDES 1 x #9, 2 x

#10, 2 x

#11, 1 x

#12 4


12* T5492 TORQUE ROD BOLT 1" X 6-3/4" 4

13 T3099 BOLT 1/2" X 4-1/2" 2


15 T2106 SPRING ROLLER 1/2" I.D. 8

16 T5544 BOLT 1/2" X 4-3/4" 4

17 T1704 NUT 1/2" 6


19 T5549 BOLT 1/2" X 5-1/2" 2



22 0867701 TOP PLATE 4

23 1948401 SPRING 11 LEAF 4

1948402 SPRING 11 LEAF (70mm wide ) 4

24 1948201 RIGID TORQUE ROD FRONT 15" 1

1948301 RIGID TORQUE ROD REAR 18-7/8" 1

25 1683801 ADJUSTABLE TORQUE ROD FRONT 15" 1

1535601 ADJUSTABLE TORQUE ROD REAR 18-7/8" 1

26 1003301 BOLT 7/8" X 5-1/2" 4

27 1009201 LOCKNUT 7/8" 4

28 T7292 WASHER 7/8" 16

29 1434501 LOCKNUT 7/8" 16

30 AXLE SEAT (REFER SEPARATE LIST) 4


39

Truck SuspensionsTruck SuspensionsTruck SuspensionsTruck SuspensionsTruck Suspensions(AIR)(AIR)(AIR)(AIR)(AIR)

40

1

2

3

4

56

7

8

9

11

11

11

6

6

15

15

10

1211

13

1716

14

15

18

19

37

36

35

33

34

32

31

30

29

28

27

26

25

24

23

22

21

20

12

102AR TRUCK AIR SUSPENSION102AR TRUCK AIR SUSPENSION102AR TRUCK AIR SUSPENSION102AR TRUCK AIR SUSPENSION102AR TRUCK AIR SUSPENSION

41

102AR TRUCK AIR SUSPENSION102AR TRUCK AIR SUSPENSION102AR TRUCK AIR SUSPENSION102AR TRUCK AIR SUSPENSION102AR TRUCK AIR SUSPENSIONITEM PART NO. DESCRIPTION REQD.

1 1571401 FRONT HANGER RIGHT HAND 2

1571501 FRONT HANGER LEFT HAND 2

2* T5495 LOCKNUT 1" 4


4* TK21640 *BUSH SERVICE KIT - INCLUDES 1 x #2, 2 x

#3, 2 x

#4, 1 x

#8 4

5 1367704 BUSHING FREEPLAY 2-1/2"DIA 4


7 T3099 BOLT 1/2" X 4-1/2" 4

8* T5492 TORQUE ROD BOLT 1 X 6-3/4" 4


10 0821101 NUT 3/4" 4

11 2085201 WASHER 3/4" 32

12 1292001 NUT 1/2" 4

13 1825901 INNER AIR SPRING BRACKET 4

14 1825801 OUTER AIR SPRING BRACKET 4

15 1434401 NUT 3/4" 8

16 1524601 UPPER SHOCK BOLT 3/4" X 6" 4

17 1825601 UPPER SHOCK MOUNT BRACKET 4

18 S9223C AIR SPRING (IT15L-8X) 4

S9121C AIR SPRING FRONT TAG 55/45 (IT19F-7) 2

S9010C AIR SPRING REAR TAG 55/45 (IT15M-9) 2


20 0867701 TOP PLATE (CAST) 4

21 1681001 SPRING LINER 4

22 1567603 Z-SPRING BEAM 4

23 1101203 RIGID TORQUE ROD 20-1/2" 2

1118401 RIGID TORQUE ROD 18-7/8" (FG/N1521) 2

24 1518601 ADJUSTABLE TORQUE ROD 20-1/2" 2

1535601 ADJUSTABLE TORQUE ROD 18-7/8" (FG/N1521) 2


26 1003301 TORQUE ROD BOLT 7/8" X 5-1/2" 4

27 1009201 LOCKNUT 7/8" 4

28 SPACER BLOCK (REFER TRANSPECS) (AS REQD)

29 1576601 AIR SPRING SUPPORT BEAM 2

30 2005501 LOWER SHOCK MOUNT BRACKET LEFT HAND 2

2005401 LOWER SHOCK MOUNT BRACKET RIGHT HAND 2

31 1566901 LOWER SHOCK MOUNT BRACKET BOLT 3/4" X 3" 8

33 1288901 LOWER SHOCK MOUNT BOLT 1/2" X 4" 4

33 1288701 SHOCK ASBORBERS (NO REPLACEMENT BUSHES AVAIL.) 4

34 1434501 LOCKNUT 7/8" 16

35 T7292 WASHER 7/8" 16


37 AXLE SEAT (REFER TRANSPECS) 4

TK16470 TRACKROD KIT (NOT SHOWN) 2

42

20

0A

R T

RU

CK

AIR

SU

SPEN

SIO

N2

00

AR

TR

UC

K A

IR S

USPEN

SIO

N2

00

AR

TR

UC

K A

IR S

USPEN

SIO

N2

00

AR

TR

UC

K A

IR S

USPEN

SIO

N2

00

AR

TR

UC

K A

IR S

USPEN

SIO

N

16

17

20,2

1,2

21

9

24

23

14,1

5

12

10

,11

13

7,8

9

5

62,3

,4

1

18

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47

U-Bolts & Shock AbsorbersU-Bolts & Shock AbsorbersU-Bolts & Shock AbsorbersU-Bolts & Shock AbsorbersU-Bolts & Shock Absorbers

48

TO DETERMINE U BOLT LENGTH (DIM L)

ADD DIMENSIONS A+B+C+D+E+F

EXAMPLE:

DIM A TOP PLATE (08677/01) 1.524

DIM B SPRING (08376/01) 2.484"

DIM C AXLE SEAT (09730/01) 0.750"

DIM D 5" ROUND AXLE DIAMETER 5.000"

DIM E BOTTOM PLATE (09139/01) 0.767

DIM F LOCKNUT 0.763"

DIM G 1/4" EXPOSED THREAD 0.250"

DIM L SUM OF ABOVE 11.538"

i .ei .ei .ei .ei .e 12" U-BOLT REQUIRED12" U-BOLT REQUIRED12" U-BOLT REQUIRED12" U-BOLT REQUIRED12" U-BOLT REQUIRED

GRADE - 5

REYCO TRAILER U-BOLTS - 7/8" DIAMETERREYCO TRAILER U-BOLTS - 7/8" DIAMETERREYCO TRAILER U-BOLTS - 7/8" DIAMETERREYCO TRAILER U-BOLTS - 7/8" DIAMETERREYCO TRAILER U-BOLTS - 7/8" DIAMETER

NOTES:1) MINIMUM THREAD LENGTH 3" LONG

PART NO. DESCRIPTION THREAD LENGTH

0849201 11" (279mm) Long 3"

0849401 12" (305mm) Long 3"

0849501 13" (330mm) Long 3"

0900901 13.5" (343mm) Long 3"

0849601 14" (356mm) Long 3"


0850701 10" (254mm) Long 2.5"

0850901 11" (279mm) Long 2.5"

0851101 12" (305mm) Long 2.5"

0851301 13" (330mm) Long 2.5"

0851501 14" (356mm) Long 2.5"

0851701 15" (381mm) Long 2.5"

3" ROUND

5" ROUND

5”

7/8”

LENGTH

7/8”LENGTH

3”

49

TO DETERMINE U BOLT LENGTH (DIM L)

ADD DIMENSIONS A+B+C+D+E+F

EXAMPLE:

DIM A TOP PLATE (08677/01) 1.524"

DIM B SPRING (09475/01) 5.614"

DIM C AXLE SEAT(17535/04) 1.377"

DIM D DRIVE AXLE DIAMETER 5.708"

DIM E BOTTOM PLATE (14284/01) 1.000"

DIM F NUT & WASHER 1.375"

DIM G 1/4" EXPOSED THREAD 0.250"

DIM L SUM OF ABOVE 16.848"

i.e. 17" U-BOLT REQUIREDi.e. 17" U-BOLT REQUIREDi.e. 17" U-BOLT REQUIREDi.e. 17" U-BOLT REQUIREDi.e. 17" U-BOLT REQUIRED

REYCO TRUCK U-BOLTS - 7/8" DIAMETERREYCO TRUCK U-BOLTS - 7/8" DIAMETERREYCO TRUCK U-BOLTS - 7/8" DIAMETERREYCO TRUCK U-BOLTS - 7/8" DIAMETERREYCO TRUCK U-BOLTS - 7/8" DIAMETER

GRADE - 8

NOTES:

1) MINIMUM THREAD LENGTH 3" LONG


1628801 12" (205mm) Long 3"

1628901 12.5" (317.5mm) Long 3"

1624401 13" (330mm) Long 3"

1624501 13.5" (343mm) Long 3"

1563701 14" (356mm) Long 3"

1624701 14.5" (368mm) Long 3"

0849901 15" (381mm) Long 3"

1516301 15 1/2 " (394mm) Long 3"

1516401 16" (406mm) Long 3"

1516501 17" (432mm) Long 3"

1283401 17 1/2 " (445mm) Long 4 1/2 "

1617901 18" (957mm) Long 3"

1492301 18 1/2 " (470mm) Long 3"

1618001 19" (483mm) Long 3"

SPECIAL U-BOLTS FOR HINO GH & FORD N15421-24 SERIES.

01524/13 13" ( 330mm) Long 3"

3" ROUND

7/8”LENGTH

3”

50

REYCO

PART NO. APPLICATION OUTSIDE DIMENSION CLOSED LENGTH OPEN LENGTH REQD

1288501 87/9 2.75" (70mm) 12.12" (308mm) 17.87" (454mm) 4

1288701 102AR 2.18" (55mm) 17.75" (451mm) 29.75" (756mm) 2

1623001 87/14 TOP MOUNT 2.75" (70mm) 15.5" (394mm) 23.5" (597mm) 4

1714201 87/14 REAR MOUNT 2.18" (55mm) 16.375" (416mm) 26.375" (670mm) 4

1735801 1212/90.5 2.18" (55mm) 15.625" (397mm) 24.875" (632mm) 2

1814601 87/14 REAR MOUNT 2.75" (70mm) 16.3" (414mm) 26.3" (668mm) 2

1816401 86AR/US 2.18" (55mm) 15.4" (391mm) 25.2" (640mm) 2

1816501 86AR/14 2.18" (55mm) 17.5" (444mm) 28.9" (734mm) 2

2012601 200AR & 240AR 2.75" (70mm) 15.35" (390mm) 23.81" (605mm) 2

23523-01 23ARTU 2.18" (55mm) 13.39" (340mm) 19.29" (490mm) 2

702136-01 23ARTU 2.18" (55mm) 11.18" (284mm) 14.72" (374mm) 2

23553-01 25ARUU 2.75" (70mm) 13.39" (340mm) 17.32" (440mm) 2

24392-01 25ARTU 2.18" (55mm) 13.94" (354mm) 20.31 (516mm) 2

RIDEWELL

PART NO. APPLICATION OUTSIDE DIMENSION CLOSED LENGTH OPEN LENGTH REQD

1250546B000 RAR221/12 USW 2.18" (55mm) 17.25" (438mm) 28.5" (724mm) 2

1250789B000 RUA220/10 2.18" (55mm) 11.812" (300mm) 17.75" (451mm) 4

1252607B000 DYNALASTIC 2.75" (70mm) 13.75" (349mm) 21.75" (552mm) 2

1254025B000RAD227/5761

BUS SUSPENSION2.75" (70mm) 14.87" (378mm) 23.35" (593mm) 4

1270563B003RUA220B/7

RAR231/18 OSW2.18" (55mm) 13.5" (343mm) 20.25" (514mm) 2

TRUCK AND TRAILER SUSPENSION

SHOCK ABSORBERS

51

Truck & TrailerTruck & TrailerTruck & TrailerTruck & TrailerTruck & TrailerMechanical SpringsMechanical SpringsMechanical SpringsMechanical SpringsMechanical Springs

52

TRAILER SPRINGS

REYCO SPRINGSREYCO SPRINGSREYCO SPRINGSREYCO SPRINGSREYCO SPRINGS

*No longer available

75

072400

6800 30

53

TRAILER CENTRE SPRINGS

(TRI-AXLE)

REYCO SPRINGSREYCO SPRINGSREYCO SPRINGSREYCO SPRINGSREYCO SPRINGS


54

REYCO SPRINGS21B TRAILER SPRINGS


/160004

55

Truck & Trailer Air BagsTruck & Trailer Air BagsTruck & Trailer Air BagsTruck & Trailer Air BagsTruck & Trailer Air BagsDimensions & ApplicationsDimensions & ApplicationsDimensions & ApplicationsDimensions & ApplicationsDimensions & Applications

AIRSPRING FOR TRUCK & TRAILERAIRSPRING FOR TRUCK & TRAILERAIRSPRING FOR TRUCK & TRAILERAIRSPRING FOR TRUCK & TRAILERAIRSPRING FOR TRUCK & TRAILER SUSPENSION SUSPENSION SUSPENSION SUSPENSION SUSPENSION

BOLT 1/2"-13

THREADED HOLE 3/8-16 BLIND NUT ON BEAD PLATES, 1/2"-13 IN PISTONS

AIR INLET 1/4" N.P.T.

COMBINATION STUD/AIR INLET - O.D. IS 3/4"-16 & I.D. IS 1/4" N.P..T

56

PART No CROSS SECTION BEAD PLATE BEAD PLATE TYPE APPLICATIONTOP PLATE BOTTOM PLATE

1.75

6.31

3.50

6.31

9.00

3.50

4.00

Min Ht

4.12

Min Ht

8.88

12.00

S6905C

S7400C

6.206.20

9.00

20C

22C

22-1.5C

2.88

6.20

2.88

6.20

6.25

S7800C

S7473C

313C

228-1C

9.00

5.50

9.0012.00

4.12

Min Ht

9.00

6.20

9.00

14.50

4.00

Min Ht

6.25

3.125

6.25

11.31 11.31

6.25

S7555C 3.60

Min Ht

12.00

RIDEWELL

RUA220B/7

RUA220B/10

1003586905C

S2845C

TRANSTAG

1003587800C

S1505C

REYCO

86AR/14

1881301

2001801

RIDEWELL

RUA220/3 lift

100357839C

RIDEWELL

1003587400C

STABILAIR-

040080

S788C


BOLT 1/2"-13




57


S7839C

S8014C

4.75

Min Ht

14.50

6.25

3.125

11.31

6.25

6.25

6.25

3.125

6.20

11.31

9.00 9.00

6.20

4.55

Min Ht

11.70

38C

333C

RIDEWELL

RUA220/3 ride

1003587839C

RIDEWELL

RUA220/3 lift

1003588014C


BOLT 1/2"-13




58


S2618C

S5757C

S5323C

S702C1013580702C

S5356C

RIDEWELL

RUA220B/10

1013585757C

S2883C

RIDEWELL

RAS227725E

1003585323C

SAF

EU416 -SAF

3-229-0007-02

EM411

U SERIES

M SERIES

IT19E-5

IT15M-0

IT14F-2

IT15V-11

S2618V

SAF

EU416 -SAF

3-229-0027-00

EM411

U SERIES

M SERIES

IT19E-5

3.62

6.62

15.205.40

5.00

10.12

27.00

9.90

7.50

8.37

9.50

5.50

9.00

6.31

3.38

7.25

9.00

5.50

9.53

7.88

3/4-10-UNC

10.12

3.00

7.75 12.20

4.75

25

150

158

73

73

555

180

555

180

300

300


BOLT 1/2"-13




59

S8930C IT15M-2/4

RIDEWELL

RAD241R

1003588930C

S8893C

9.00

5.50 7.889.50

RIDEWELL

RAD241R

1003588930C

S8893C

7.889.509.00

5.50

S8930C


S8776C

S8930C

S8802C

S5800C

IT19L-7

IT15Y-5

IT15M-4/2

IT15M-2/4

REYCO

240AR 60/40

2204201

RIDEWELL

RAD241R

1003588930C

S8893C

RIDEWELL

RAR247/15

100588802C

S8880C

REYCO

240AR 55/45

2176701

S5775C

REYCO

510AR

2077201

IT15Y-1

6.62

5.7512.75

3.75

1.871/2-13 UNC

9.00

5.509.45

5.50

11.31 10.25

7.88

5.50

9.00 9.75

9.00

5.50 7.889.50

9.00

1.50

8.00

10.12

5.67

23.507.30

1.57

7.75

5681

3242

9.00

3.05

9530/NAD-27809

10.257.88

S8855C IT15M-9

Reyco

25ARUU

23521-01

10.12

23.507.30

5.69

7.75

1/2-13-UNC

1.57

1.62

5681

10.259.00

3.05S8856C IT15M-9

Reyco

25ARUU

23521-01


BOLT 1/2"-13




60


S8959CIT15MN-2

REYCO

610AR

2077309.75

S9010C

S9082C

S9072C

S8997C

IT15M-4

IT15CB-1

IT15C-1

IT15M-4

IT15M-6

RIDEWELL

RAS227

1003588997C

Nissan low floor

S8899C

RIDEWELL

RAR221/12/USW

RAR231/12/USW

1003589082C

S542C

RIDEWELL

101243 StabilaIr

1013589072C

S4545C

REYCO

87/9

12928/01

RIDEWELL

RAR247/7/USW

1003589010C

S8959CIT15MN-2

REYCO

610AR

2077309.75

6.62

1.57

12.25

3.70

1.87

5.75

1001/2-13-UNC

6.31

3.38

7.00

10.12

18.00

7.10

4.75

7.75

9.00

5.50

9.50

7.88

9.00

5.50

9.50

7.88

10.12

18.00

7.95

4.75

7.75

9.00

6.20

2.88

9.50

Reyco

25ARUU 6.5 early

12882-01

S8930C IT15M-2/4

RIDEWELL

RAD241R

1003588930C

S8893C

9.00

5.50 7.889.50

9.00

5.50 7.889.50


BOLT 1/2"-13




61

S9314C IT15M-0REYCO

121/9.5

1736001

10.12

7.75

3.00

12.20

4.75

5.50

Reyco

12882-02


S9223C

S9314C

S9276C

S9121C

IT15L-8X

IT19F-7

IT15V-8

IT15M-0

RIDEWELL

RAR221/18/OSW

1003589121C

S3052C

REYCO

121/9.5

1736001

RIDEWELL

RUA220B/7

1013589276C

S2604C

REYCO

102AR

12884/01

RIDEWELL

1003589223C

S9101C IT15M-9

REYCO

87/14

12883/01

RIDEWELL

1003589101C

9.00

5.50

10.25

7.88

11.31

5.50

10.25

7.88

9.00

5.50

10.00

4.12

9.38

5.50

9.00

7.88

10.12

8.25

5.75

22.75

8.12

10.12

7.75

3.00

12.20

4.75

9.00

5.50

9.50

5361

10.12

15.806.00

2.75

7.75

1.35

1.101/2-13-UNC

33 3

5.98

2.56

6.20

9.00

4.59

9.50

S9335C IT15M-9

Reyco

200AR

25ARUU 6.5 early


BOLT 1/2"-13




62


S9965C(S9940C)

S9947C(S9939C)

IT15M-6

IT15M-7.5

REYCO

240AR

2014201

REYCO

240AR (soft-ride)

2012401

IT15L-2

RIDEWELL

RIA201

1003589378C

S9378C

5.50

9.50

4.12

9.00

10.00

9.50

2343301

7046702

REYCO

23ARTU

S8705C

REYCO

25ARTU

25ARUU

2 5/32”

10 3/8”

DIA.9 1/2”

4”

4”

1/2”-13UNC X 1”

TYP 4X

BHC 7.88” DIA.

3/4”-16UNF

1/4”-18NPTF

BHC 6.1” DIA.

IT17B-5

9” DIA.

1.6”

8.1”9.8”

17 1/2”

MAX.

13.6” MAX. DIA

3/4”-16UNF-2A

1/4”NPTF

1.57”

1/2”-13UNC-2B X 1” MIN.

(4)


BOLT 1/2"-13




63

Drawbar KitsDrawbar KitsDrawbar KitsDrawbar KitsDrawbar Kits

64

T5524

6931501

RTBKRTBKRTBKRTBKRTBKDRAWBAR KITDRAWBAR KITDRAWBAR KITDRAWBAR KITDRAWBAR KIT

1416901T5524 T5524

RTB14

6931502

6931501

RTB6 RTB6

Notes:

********** 69315: includes 1 x pin, nut & washer.

UTBK-2: 2” hinge version available using 6931601 pins, HDB3 bushes,1416901 nuts & 6931502 washers

Notes:

********** 69315: includes 1 x pin, nut & washer.

UTBK-2: 2” hinge version available using 6931601 pins, HDB3 bushes,1416901 nuts & 6931502 washers

UTBKUTBKUTBKUTBKUTBKDRAWBAR KITDRAWBAR KITDRAWBAR KITDRAWBAR KITDRAWBAR KIT

**

**

**

**

**

**

65

HDBKHDBKHDBKHDBKHDBKDRAWBAR KITDRAWBAR KITDRAWBAR KITDRAWBAR KITDRAWBAR KIT

REF PART NO. DESCRIPTIONQTY PER

DRAWBAR

1 HDBK DRAWBAR KIT COMPLETE - INCL. HDB2 PLATES 1

UDBK DRAWBAR KIT COMPLETE - INCL. HDB9 PLATES 1

2 HDB2 DRAWBAR SIDE PLATES PLATES - TRANSPRO 4

3 HDB3 DRAWBAR BUSH 2" ID 4

4 6931601 DRAWBAR SHAFT 2" (BOLT TYPE) 2

5 1416901 NYLOC NUT - 1" UNF 2

6 6931502 WASHER 2

7 HDB7 DRAWBAR CONE 4

8 HDB8 DRAWBAR END BOSS 2

9 HDB9 DRAWBAR SIDE PLATES PLATES - UNIVERSAL 4

66

Reyco 21B Torque RequirementsReyco 21B Torque RequirementsReyco 21B Torque RequirementsReyco 21B Torque RequirementsReyco 21B Torque Requirements(Verify with each scheduled inspection).(Verify with each scheduled inspection).(Verify with each scheduled inspection).(Verify with each scheduled inspection).(Verify with each scheduled inspection).

Tighten 3/4" or 7/8" U-bolt nuts (steel springs) 300-325 ft lbs. (410-440 Nm).Tighten 3/4" or 7/8" U-bolt nuts (composite springs) 250 ft lbs. (340 Nm).Tighten 1 1/4" equalizer shaft fastener nuts 575-625 ft lbs. (780-850 Nm). Tighten 2 1/2" equalizer shaft fastener nuts (F.W.WB 54”-65 1/2")

300-325 ft lbs. (410-440 Nm).Tighten 1 1/2" equalizer shaft fastener nuts (F.W.WB 72”-109")

200-225 ft lbs. (270-305 Nm).Tighten 1" torque arm bolt nuts 140-160 ft lbs. (190-220 Nm).Tighten 5/8" torque arm clamp nuts 125-150 ft lbs. (170-200 Nm).Tighten 3/4" torque arm clamp nuts 175-200 ft lbs. (236-270 Nm).

Tighten 1/2" spring retainer nuts 60-80 ft lbs. (80-110 Nm).

Two-piece torque arm bushing assembly procedureTwo-piece torque arm bushing assembly procedureTwo-piece torque arm bushing assembly procedureTwo-piece torque arm bushing assembly procedureTwo-piece torque arm bushing assembly procedure

Place Compression Washer and Rubber Bushing on head of TorqueArm bolt, and insert through openings in Hanger and throughTorque Arm end opening. Lubricants ARE NOT recommended, but ifabsolutely necessary, use soap and water, or just plain water.Place second Bushing, and second Compression Washer on otherend of Torque Arm Bolt. Start Nut on Bolt by hand.

Do not use any Petroleum-Based Lubricants.Do not use any Petroleum-Based Lubricants.Do not use any Petroleum-Based Lubricants.Do not use any Petroleum-Based Lubricants.Do not use any Petroleum-Based Lubricants.Tighten nut, partially, until all air gaps are removed between thetwo Compression Washers. Roughly center and hold the TorqueArm in the middle of the Hanger gap.

Do not keep tightening the nut, once the assemblyDo not keep tightening the nut, once the assemblyDo not keep tightening the nut, once the assemblyDo not keep tightening the nut, once the assemblyDo not keep tightening the nut, once the assemblyis completed.is completed.is completed.is completed.is completed.A subsequent check of the torque on the nut will be lower than140 ft. lbs. (190 Nm). because of rubber settling. Make sure theassembly is snug and that there are no air gaps between washer,hangers and rubber bushings. Slowly bring up the torque on theLocknut to 140- 160 ft. lbs. (190-220 Nm) There should be an evenbuildup of rubber beads on each side of the Torque arm, and on each side ofthe Compression Washers. If the rubber is not built up, or if the Torque Arm is notcentered, it is recommended to redo the above steps.

Reyco 86/88 Torque RequirementsReyco 86/88 Torque RequirementsReyco 86/88 Torque RequirementsReyco 86/88 Torque RequirementsReyco 86/88 Torque Requirements(Verify with each scheduled inspection).(Verify with each scheduled inspection).(Verify with each scheduled inspection).(Verify with each scheduled inspection).(Verify with each scheduled inspection).

Tighten 7.8" U-bolt nut 300-325 ft lbs. (410-440 Nm)Tighten 1"-14 equalizer thru bolt 500-525 ft lbs. (680-715 Nm)Tighten 7.8" torque arm bolt nuts 400-425 ft lbs. (545-580 Nm)Tighten 5.8" torque arm clamp nuts 125-150 ft lbs. (170-205 Nm)Tighten 5.8"-18 spring retainer nuts (Spring Retainers should freely roll inhangers and equalizers.) 25-30 ft lbs. (35-41 Nm)

Torque RequirementsTorque RequirementsTorque RequirementsTorque RequirementsTorque Requirements

Refer service manual for full maintenance details.Refer service manual for full maintenance details.Refer service manual for full maintenance details.Refer service manual for full maintenance details.Refer service manual for full maintenance details.

67

Reyco 102AR (and *200AR/*240AR) Torque RequirementsReyco 102AR (and *200AR/*240AR) Torque RequirementsReyco 102AR (and *200AR/*240AR) Torque RequirementsReyco 102AR (and *200AR/*240AR) Torque RequirementsReyco 102AR (and *200AR/*240AR) Torque Requirements(Verify with each scheduled inspection).(Verify with each scheduled inspection).(Verify with each scheduled inspection).(Verify with each scheduled inspection).(Verify with each scheduled inspection).

***** Tighten 7/8" u-bolt nuts 400-425 ft lbs. (545-580 Nm).Tighten 3/4” lower cross support nut 400-425 ft lbs. (545-580 Nm).

***** Tighten 3/4” shock absorber end nut 150-175 ft lbs. (205-240 Nm).***** Tighten 1" torque arm end nut, hanger end 500-525 ft lbs. (680-715 Nm).***** Tighten 7/8" torque arm end nut, seat end 400-425 ft lbs. (545-580 Nm).***** Tighten 5/8" torque arm / track rod clamp nut 125-150 ft lbs. (170-205 Nm).

Tighten 3/4” top air spring mount fasteners 40-45 ft lbs. (55-60 Nm).***** Tighten 1/2" top & bottom air spring mount fasteners 25-30 ft lbs. (35-41 Nm).

Tighten 1/2" beam retainer bolt 70-80 ft lbs. (95-110 Nm).***** Tighten 7/8" track rod end nut 400-425 ft lbs. (545-580 Nm).

Tighten 1/2” track rod bracket nut 110-120 ft lbs. (150-165 Nm).***** Tighten 1/4" air valve and linkage nut 5 ft lbs. (7 Nm).

Reyco 200AR/240AR Hanger End Torque Arm AssemblyReyco 200AR/240AR Hanger End Torque Arm AssemblyReyco 200AR/240AR Hanger End Torque Arm AssemblyReyco 200AR/240AR Hanger End Torque Arm AssemblyReyco 200AR/240AR Hanger End Torque Arm Assembly(Verify with each scheduled inspection).(Verify with each scheduled inspection).(Verify with each scheduled inspection).(Verify with each scheduled inspection).(Verify with each scheduled inspection).

Place compression washer (item 4) and rubber bushing (item 5) on torquearm bolt (item 3) and insert through the outside of the hanger and torquearm end. Use a lubricant that makes rubber slippery while wet but will dry.Example: P80 rubber lubricant and water or soap and water.DO NOT USE any petroleum-based lubricants or sprays.

Lubricate and place the second rubber bushing and compression washeron the bolt from the opposite side of the torquearm. Use rubber lubricant.

Both ends of torque arm should be looselyassembled before tightening lock nuts. It isrecommended to have suspension at rideheight when tightening is done.Tighten the nut (item 6) to 500-525 ft. lb. (680-715 NM).There should be an even build-up of rubber on each side of the torque armbetween the torque arm and the hanger. Also, a small 1/16" & 1/8" of build-up rubber betweenthe compression washers and the hanger. There should be between 1/16" to 1/8" bead of rubberbetween the compression washer and casting.

NOTE:NOTE:NOTE:NOTE:NOTE: Do not tighten the adjustable torque arm clamping fasteners until after final alignment.

102W Torque Requirements102W Torque Requirements102W Torque Requirements102W Torque Requirements102W Torque Requirements(Verify with each scheduled inspection).(Verify with each scheduled inspection).(Verify with each scheduled inspection).(Verify with each scheduled inspection).(Verify with each scheduled inspection).

7/8” U-bolts & nuts 400-425 ft lbs. (545-580Nm)Equaliser shaft nut 975-1000 ft lbs.. (1322-1360 Nm)Hanger end - Torque arm bolt assy 160-200 ft lbs.. (220-275 Nm)Air spring connection 1/2” 350-400 ft lbs. ft lbs. (475-545 Nm)Bushing clamp bolt 175-200 ft lbs. (240-275 Nm)

Hanger mounting bolts should be tight and have consistent torque.Check OEM specification for value.



68


Ridewell Monopivot 240 Bolt Torque SpecificationsRidewell Monopivot 240 Bolt Torque SpecificationsRidewell Monopivot 240 Bolt Torque SpecificationsRidewell Monopivot 240 Bolt Torque SpecificationsRidewell Monopivot 240 Bolt Torque Specifications

Eccentric pivot bolt 1,000 ft lbs. (1350 Nm)Shock bolt 160 ft lbs. (220 Nm)Air spring connection 3/4” 50 ft lbs. (70 Nm)Air spring connection 1/2” 25 ft lbs. (35 Nm)Bushing clamp bolt 190 ft lbs. (260 Nm)

After suspension has been in operation for approximately 6,000 miles (10,000 kms) all fastenersmust be re-tightened to specific torque. Repeat every 50,000 miles (80,000kms).DO NOT OVER-TORQUE!DO NOT OVER-TORQUE!DO NOT OVER-TORQUE!DO NOT OVER-TORQUE!DO NOT OVER-TORQUE!

Reyco 23AR/25AR U-bolt Torque RequirementsReyco 23AR/25AR U-bolt Torque RequirementsReyco 23AR/25AR U-bolt Torque RequirementsReyco 23AR/25AR U-bolt Torque RequirementsReyco 23AR/25AR U-bolt Torque Requirements

U-bolt installation and torquing should be done only after completion of axle weld. Be sure toprovide sufficient cooling time before applying torque wrench. Do not apply any lubricants to theu-bolts. Be sure that the u-bolt spacer is located centrallyunder the u-bolt. Snug u-bolts evenly before applyingtorque. Torque u-bolts by following 3 step sequenceshown. Deviation from this sequence could result in animproperly installed clamp assembly which could causedamage to the axle connection.

Torquing SequenceTorquing SequenceTorquing SequenceTorquing SequenceTorquing Sequence

FIRST ...........205 NM (150 ft lbs) 1*2*3*4SECOND ......410 NM (300 ft lbs) 4*3*2*1THIRD..........650 NM (480 ft lbs) 4*3*2*1


Transport Specialties LimitedP O Box 98-971, S.A.M.C., Cnr Kerrs Rd, Wiri, Auckland

Phone: (09) 980-7300, Fax: (09) 980-7306, Parts Fax: (09) 980-7341Email: [email protected], Website: www.transpecs.co.nz

RGRSM-0804

suspension spare parts manual - gough transpecs · suspension spare parts manual. 1 index ... reyco...

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