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2n En 2011 Bridges to Prosperity Vlum 3: Pa 3: Cnucn Manual Euca. Innva. In.

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Page 1: Suspended Manual-English-Volume 3-Part 3 - Construction Manual

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Bridges to Prosperity

Vlum 3:

Euca. Innva. In.

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Vlum 3:

 Volume 3: Suspended Part 3 Construction Guide & Quality Control

Introduction

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j. T

j j. A

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. I

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1 , , q

j. V 2 j

j. V 3

- V 4

- .

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 Volume 3: Suspended Part 3 Construction Guide & Quality Control

Section : Construction Overview 

Section : Material Preparation2.1 Rq M

  2.2 P L M Rq T

Section : Site Preparation3.1 Ex L

3.2 Ex S

3.3 Ex R

 Section : Construction

4.1 B T G

4.2 C M G

4.3 F T C

4.4 T C

4.5 A C & C I: B

4.6 A C & C I: D

4.7 C S S

4.8 C C I

4.9 C C

4.10 B A C

4.11 D I

4.12 D A

4.13 F I

 Volume Suspended Pedestrian BridgePart : Construction Guide & Quality Control

Table of Contents

Section : Bridge Completion  5.1 B R

5.2 S I

5.3 P I

 

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 Volume 3: Suspended Part 3 Construction Guide & Quality Control 

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  Preparation

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 Volume 3: Suspended Part 3 Construction Guide & Quality Control 

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 Volume 3: Suspended Part 3 Construction Guide & Quality Control 

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 Volume 3: Suspended Part 3 Construction Guide & Quality Control 

Section :Material preparation

. Required Materials

L Cu M

A . A q j

j . C q ,

. C q V 3.2 q .

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 Volume 3: Suspended Part 3 Construction Guide & Quality Control 

. Preparing Local Materials

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• H • G

• B • C 

S C Bk f T

B S: ____3 (Q V 3.2)

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x 20 x 28 .

B) C B: ____3 (Q V 3.2)

C - ,

q .

A , j

.

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 Volume 3: Suspended Part 3 Construction Guide & Quality Control 

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T () x

; x

, . D x x

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z.

S

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. T 50% z

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), x .S q. T q

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.

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N: S

,

.

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Materials List:

X Material item Quy

Rqu

D f 

vy

site

Notes

L M

S

B S ( C B)

D S ( C B)

G ( )

C M

C AC T

C T

C A

M

S 12

S , 16

S , 18

S , 20 S , 25

H S

P W S A I &

(20 )

Fx T, 3”

T W

Quality Control: Bridge Construction Pg 2

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Tool List:

Material item Q u y

Rq’ x

Material item Quy Rq’

x

S 4 H 5

P 2 100 1

Ex 1 B see drawings

W 2 S see drawings

20 (5 ) 6 R see drawings

M 1 C S & C 1

M , 5 2 R 4

M ( ) 2 sets R 5 liters

W 1 F 20

H x 2 V 2

2 1 R 4

4 ( ) 1 4” min. 1 per

crossbeam

W; 3 , z

2 A L 1

H ;

z.

1 D 4

M 1

10 1

S 1

P 1

P 1

T 1

Pliers 1

Quality Control: Bridge Construction Pg 3

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Quality Control Checklist: Material Preparation

X

Local materials

I ?

I 7 , ?

I z?

I ?

I ?

Cu M

I ?

A ?

C f h Suv:

N , q x, :

Su f Suv: ________________________________ D: __________________

  *This page must be copied and aached to Bridge Compleon Record upon compleon of bridge.

Quality Control: Bridge Construction Pg 4

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 Volume 3: Suspended Part 3 Construction Guide & Quality Control 

Section :Site Preparation

. Excavation Layout

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• S P • S • A ( )

• S & P • S • P

• W • H • N

Step 1U ‘R’ ‘L’ , , R ( L )

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Step 2F . F,

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.

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 Volume 3: Suspended Part 3 Construction Guide & Quality Control 

Step 3R . I ,

q . R .

Step 4M (FOF) (FOA) FOA(R).

Step 5: the 3-4-5 methodT

U 12 , FOF(R), 4.0

. T 9.0 ,

3.0 , 3-4-5 . T

. S , ‘1’. R

.

Step 6Ex . T

x .

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 Volume 3: Suspended Part 3 Construction Guide & Quality Control 

. Excavation in Soil

Step 1Ex .

Step 2D .

Step 3D .

*Note, anchors are oen excavated aer the towers have been completed .

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 Volume 3: Suspended Part 3 Construction Guide & Quality Control 

. Excavation in Rock 

T (FOF(R)) (FOA(R))

4.2 Ex S.

F q x . E

.

S q x , q

x. Ex

. S x

( x ).

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Quality Control Checklist: Site Preparation

X

Lyu

S ?

C ( ) ?

B ( )?

P ?

Ex ?

Exv

Ex ?

Ex ?

N x?I x, ?

C f h Suv:

N , q x, - :

Su f Suv: ________________________________ D: __________________

Quality Control: Bridge Construction Pg 5

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 Volume 3: Suspended Part 3 Construction Guide & Quality Control 

Section :Construction

. Bridge Terminology Guide

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 Volume 3: Suspended Part 3 Construction Guide & Quality Control 

4.2 Concrete and Masonry Guidelines

T x

B2P j. I .

T G C QC C q j.

Quy C P

A (1) x . T “Q C (QC) -

” . T x x

.

Materials

C q q . L , , j. E

;

• C ( 60 )

• S (, , , .)

• S ,

• S

• W

• G 1.5 (3.8 )

• G , j

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 Volume 3: Suspended Part 3 Construction Guide & Quality Control 

Mx P

D x .

Mx R y Vu(::v:) Use

A Vu, (f) 50-k f 

A Vu,5- uk 50-k

f

Ax Ym3 (f)

1 : 3 : 6 : 1.6

F,

A,

T

Sand 130 (4.6) Sand 3.1

0.24 (10)Gravel 180 (6.4) Gravel 4.3

Water 70 (2.4) Water 1.6

1 : 2.5 : 5 : 1.6

Foundations on

poor soil

Sand 110 (3.9) Sand 2.6

0.21 (9.5)Gravel 160 (5.7) Gravel 3.8

Water 70 (2.4) Water 1.6

1 : 2 : 4 : 1.6

Approach walls

and tower fill

Sand 80 (2.8) Sand 1.9

0.17 (8.0)Gravel 130 (4.6) Gravel 3.1

Water 70 (2.4) Water 1.6

*Unit measurements must may be in any size bucket so long as it is consistent for all materials

N x 1 . A

50- .

F x, x x 1 : 3 : 6 : 1.6. N

x 50- . Y x 4.6 () , 6.4 2.4 . I

5 . A, 50- 3.1, 5- ,

4.3 1.6 .

Bf y x , h “QC” hu h / u . A

hu u f h x. I y h uh f h

h x.

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 Volume 3: Suspended Part 3 Construction Guide & Quality Control 

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M Rqu

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• B ( x) • C

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 Volume 3: Suspended Part 3 Construction Guide & Quality Control 

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.

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I 28 , q. C

q . T -

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.

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 Volume 3: Suspended Part 3 Construction Guide & Quality Control 

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I ,

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. I  

x . I

. T x , ,

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• S C - (20 (8”) . x 10 (4”) . x 30 (12”) )

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( QC ).

A, x, q ,

. I x

.

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 Volume 3: Suspended Part 3 Construction Guide & Quality Control 

Su T - Pu 

S 1: M , , .

S 2: P ( ) .

S 3: F . T,

, 25 . F , 25 . F ,

25 . U x .

S 4: S ( 5 ). T, ( )

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H M S

H R S C

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 Volume 3: Suspended Part 3 Construction Guide & Quality Control 

Cv T

I , . S

x . N x q .

  T Rqu

• P - (10.16 (4”) . x 20.32 (8”) )

• S

• C S

• T R - (~1.58 (5/8”) x 40-50 (16”-18”) , )

T ;

S 1

L x, .

S 2

P , . F q , 25 . A

. S .

S 3

C . T 16 – 27 C. C-

8 . P .

S 4

B , 28 . B

28 B P @..

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 Volume 3: Suspended Part 3 Construction Guide & Quality Control 

Concrete Quality Control Form

B N:

C:

C C P:

L ? I ?

W ?

I , ?

I , ? 

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I , ? 

P / :

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 Volume 3: Suspended Part 3 Construction Guide & Quality Control 

Concrete Quality Control Form

D Mx P L B

A

? I ,

?

M

S

Were

cylinders

?

C

person

A

*Av y h “ ” qu f , x, f .

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 Volume 3: Suspended Part 3 Construction Guide & Quality Control 

S My

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• C • H • Sq

• T • P B

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aU .

aA x .

  aA q .

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aP .

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G 5 j. S

( j) j

.

U, x 2 . I

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 Volume 3: Suspended Part 3 Construction Guide & Quality Control 

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  T Rqu

  • T • P B • W • N

• L • S • Sq • H

 

T .

a( ) M

aMx

  aM 1-2

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aA

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C Rf W

D

,

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T 20 (12)

() 50

*, 3 z 20, 50, 80. P .

*F : 1.00

1

1 z .

N z , . I

.

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 Volume 3: Suspended Part 3 Construction Guide & Quality Control 

4.3 Foundation & Tier Construction

  T Rqu

• S • P • W

• S • B • M

• Sq

 

M Rqu 

• C •H C

• G ( ) • B ( )

• S

Step 1E , . U ,

q .

Step 2P (20) .

I , x .

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 Volume 3: Suspended Part 3 Construction Guide & Quality Control  

Step 3P (4) - (

). E q

.

Step 4

F , , . I ,

30 , , ,

. I ,

.

Step 5C 1.00 .

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 Volume 3: Suspended Part 3 Construction Guide & Quality Control  

Step 6F .*

* I

. P (12) /

(1.00) 50 . W (

) z (12) 20, 50, 80.

W , 20 . W 2

.

Step 7U , .

Step 8P ,

, 0.70 , x  

.

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 Volume 3: Suspended Part 3 Construction Guide & Quality Control  

Step 9V z .

Step 10AS YOU BUILD UP THE TIERS, RECONFIRM THAT EACH TIER IS TRUE TO THE CENTER LINE BEFORE CONSTRUCTION BY MARKING THE CENTER

LINE ON THE FOUNDATION OR TIER BELOW.

C . E , .

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Quality Control Checklist: Foundation & Tier Construction

X

FuF q ?

F ( )?

F 1.0 ?

N x ?

T/

E ?

E z , ?

A 90 x?

C f h Suv:

N , q x, :

Su f Suv: ________________________________ D: __________________

*This page must be copied and aached to Bridge Compleon Record upon compleon of bridge.

Quality Control: Bridge Construction Pg 6

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 Volume 3: Suspended Part 3 Construction Guide & Quality Control  

  T Rqu

• S • P • S

• S • B • M

• Sq • W • L

M Rqu

  • C • S

• G • H

• T • T W

• 4 x 13” .

• S ( z q):

- 4 , 16 x 4.50

- :

# + 1, 16 x 20

4.4 tower Construction

S R

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 Volume 3: Suspended Part 3 Construction Guide & Quality Control  

Step 1A T

M . I , 1

2

. T 1.00 x 2.80

, . E ( F & T C S 10, 28).

 

Step 2

S CP - q

. C  

, q.

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 Volume 3: Suspended Part 3 Construction Guide & Quality Control  

Step 3Bu T B

B , 20 ,

(2.80 x 1.00).

`

Step 4I S R

F , 2 , 16 x

j -. E

U-: 2 1.25 x . P S 3

10 ,

20 .

C

(16)

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 Volume 3: Suspended Part 3 Construction Guide & Quality Control  

Step 5C u

B 1.00 x .70 1.00 ( )

Step 6F h T

D . U x, 1:3:6,

x 5.2. F 10 . T

x .

Step 7

I h Wky S/R Gu

B 10 ( ).

M 58 ( 2 )

( , - ).

I , , 5. P 2 3

2 4 . F

58, 63, 68

. M .

F 10

(30 ) 1:2:4.

NB: F .

P A: H S

P L: W S

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 Volume 3: Suspended Part 3 Construction Guide & Quality Control  

Step 8F H S

T 1.10 , . I

( ) 25

40 . B

1:2:4. M . F .

 

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Quality Control Checklist: Tower Construction

X

P-Cu

C ?A (H) ?

Cu H q 1.10

W ?

H ?

R : z,

C f h Suv:

N , q x, , :

Su f Suv: _____________________________ D: __________________

*This page will be copied and aached to Bridge Compleon Record upon compleon of bridge.

Quality Control: Bridge Construction Pg 7

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4.5 Anchor Construction & Cable Installation

 T ; . T - 60 .

A q .

Beam type

   All Soil and Rock Conditions for spans up to meters  ‘S’ A = S 60

‘L’ A = S 60 120

T Rqu

• S • P • W • W (1 +)

• S • B • W • S

  M Rqu

  • C • S • G

• T • P

• C ( , )

• D ( , )

• S ( z q-- x ):

- (4 , 8 ), 20 x 2.90

- 11 , 10, (2.20 , 3.35 ) q (0.50 ,0.80 rge)

- 2 , 20 x 3.00 , U-

*D Ah h E Hk

• If a bridge has one rock drum anchor and one soil beam anchor on the other side, the beam anchor is the adjustable anchor. As such,

ensure the erecon hook is aached to the beam anchor.

• If a bridge has two of the same type of anchor (beam or drum), the lower elevaon anchor is the adjustable anchor. As such, ensure the

erecon hook is aached to the lower elevaon anchor.

 

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Step 1Bu B

T q q -

:

Small beams: Spans less than 60 meters• 4 , 20, 2.90 ;

• 11 q , 10, 2.20 ,

q 0.50

 

Large beams: Spans greater than 60 meters to 120m

• 8 , 20, 2.90 ;

• 11 q , 10, 3.35 ,

q 0.80

Step 2A E Hk

T 2 ONLY j. I ( ), j. I

, j . A 0.80

. A

, .

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Step 3Ly u C & A Tu

L , 1.00

(x ) . D x

, . A j ,

4.00 x 6-7 (x ) . T -j- q .

Step 4P Ah B

S . T

x 45

. I

.

Step 5Pu C Ov Ah

E x

. C  

. A -

. O ,

.

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Step 6C C

WI ( ) (x

) -

. E - .

Rj .

I q -j (

) 1 x ( )

- 25%

THIS IS THE MOST CRITICAL STEP OF CONSTRUCTION. DO NOT PROCEED WITHOUT

PROPER DROP-FORGED CLAMPS, SOCKETS AND WRENCH WITH CHEATER BAR.

Step 7F h Ah Exv

F x 1.0 ,

10 . D

. N x  

.

S x ( , ). T

x . R j ,

x.

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4.6 Cable Installation and Anchor Construction 

Drum type (Rock Conditions)

T Rqu• S • P • W

• S • B • W

M Rqu

• C • S • G

• T • P

• C ( , )

• D ( , )

• S ( z q):

  - S 40 **

- A , 16 , 25 , 1.50

- I : 8 , 10 , 3.40 , 0.90

- O : 8 , 10 , 5.25 , 1.50

  - S 40 meters

- A , 20 , 25 , 1.50

- I : 8 , 10 , 4.15 , 1.15

- O : 8 , 10 , 5.90 , 1.70

* C I G: S S 5.5, 38

 

**S 40 :

W 40 , . T j . O

, x (360 ) j .

W 40 x 60 , . A

.

 

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Step 1Exv

Ex

. I

. T x .

Step 2Bu C

P . F

10 . (N: ‘S’ z

40 , ‘L’ z 40 ).

Small Drums: Span 0 - 40 meters

• A , 16 , 25 , 1.50

• I : 8 , 10 , 3.40 , 0.85

meter diameter

• O : 8 , 10 , 5.25 , 1.45

meter diameter

Medium Drums: Span 41 - 60 meters

• A , 20 , 25 , 1.50

• I : 13 , 10 , 4.15 , 1.10meter diameter

• O : 7 , 10 , 5.90 , 1.65

meter diameter

**Large Drums: Span 61 - 120 meters

• A , 40 , 25 , 1.50

• I : 26 , 10 , 4.15 , 1.10

meter diameter

• O : 14 , 10 , 5.90 , 1.65

meter diameter

Rq D T

V

(m3)

T #

R

(25)O D I D

D. D D. R D. D D. R

160 145 100 85 6.25 16

180 165 125 110 5.18 20

180 165 125 110 5.18 40

   S   m   a    l    l

   0  -   4   0   m

   M   e    d   i   u   m

   4   1  -   6   0   m

    *    *   L   a   r   g   e

   6   1  -   1   2   0   m

**I ,

engineer

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Step 3A E Hk

T j. I

( ), j. I , j . A 0.50

. A

.

Step 4P R

P x , ;

x 0.50 ( j

, ). P

, j . V

x ,

. T

. T

.

Step 5Ly u C

L . T 4.0  

j . T -j . F

40 , j .

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Step 8

Pu h Ah Exv

F x , 10

x 50

. D . DO NOT USE FORM-WORK

BELOW GROUND. P x . T x .

R j , x. L

7 .

Step 6

Pu Wky C u Ah

E

180 . O ,

. T

, 75 .

Step 7

Clam Wky C

T

. H-

- (do not saddle a

!). H j . T

-j q

1- . I ,

q q. F 40 ,

x .

R,

j .

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Step 9

Pu H C u Ah

E ( )

. O ,

. T , 50 .

Step 10

Clamp h C

T .

H- . Tq

- 25%. I ,

q - . S S V

1: D & A.

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Quality Control Checklist: Anchor Construction & Cable Installation

Cu

W x ?

D x ?Q z ?

F x ( )?

D ?

C ?

C q -j 3- ?

N ?

N - ?

0.5 ?C - 25% ?

C ?

C ‘’ ( ).

C -?

C 75 ?

*Important 

Steel cable size veried and signed by project engineer, aached 

C f h Suv:N , q x, :

Su f E: _________________________________

Su f Suv: ________________________________ D: __________________

*This page must be copied and aached to Bridge Compleon Record upon compleon of bridge.

Pedestrian Bridge Construction Quality Control Pg 8

Quality Control: Bridge Construction Pg 8

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4.7 Cable Sag Setting

T q . S

. T (L)

. T

, - , . A, . H

.

N-Ph C Less than 80 m  Greater than 80 m

D () 5.00% 4.55%

H () 4.00% 3.65%

Ry C (u f B2P )  Less than 80 m  Greater than 80 m

D () 4.75% 3.41%

H () 3.00% 3.46%

 

C () . N: . ‘’

. F H S E (x )

q:

  =(4 − ∆)

16

   =   =   =  

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Important Safety Notices

Wh Sfy:

A .

A j . N .

I : A x , , x , , ; H

, , , .

Sf Z

B , “D Z”

. A “E R” . S x .

Wh Ah:

• T .• T . I

.

• T “”. T “”

.

NEVER “” under tension

.

A Sfy C:

• ONLY .

S .

• N

.• N “” .

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Safe Zones

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35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115

0.0 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.05 4.09 4.32 4.55 4.77 5.00 5.23

0.25 1.63 1.88 2.13 2.38 2.63 2.88 3.13 3.38 3.63 3.88 3.93 3.97 4.19 4.42 4.65 4.88 5.10

0.50 1.51 1.76 2.10 2.26 2.51 2.76 3.00 3.25 3.50 3.75 3.80 3.84 4.07 4.30 4.53 4.75 4.98

0.75 1.40 1.64 1.89 2.14 2.39 2.64 2.89 3.14 3.38 3.63 3.68 3.72 3.95 4.18 4.41 4.63 4.86

1.00 1.29 1.53 1.78 2.03 2.27 2.52 2.77 3.02 3.27 3.52 3.57 3.61 3.83 4.06 4.29 4.51 4.74

1.25 1.18 1.42 1.67 1.91 2.16 2.41 2.66 2.90 3.15 3.40 3.45 3.49 3.72 3.94 4.17 4.39 4.62

1.50 1.08 1.32 1.56 1.81 2.05 2.30 2.54 2.79 3.04 3.29 3.34 3.38 3.60 3.83 4.05 4.28 4.50

1.75 0.98 1.22 1.46 1.70 1.94 2.19 2.43 2.68 2.93 3.17 3.22 3.26 3.49 3.71 3.94 4.16 4.39

2.00 1.36 1.60 1.84 2.08 2.33 2.57 2.82 3.06 3.11 3.15 3.38 3.60 3.83 4.05 4.28

2.25 1.50 1.74 1.98 2.22 2.47 2.71 2.95 3.00 3.04 3.27 3.49 3.71 3.94 4.16

2.50 1.64 1.88 2.12 2.36 2.60 2.85 2.90 2.94 3.16 3.38 3.60 3.83 4.05

2.75 2.02 2.26 2.50 2.74 2.79 2.83 3.05 3.27 3.50 3.72 3.94

3.00 2.16 2.40 2.64 2.69 2.73 2.95 3.17 3.39 3.61 3.83

3.25 2.30 2.54 2.59 2.63 2.85 3.07 3.29 3.51 3.73

3.50 2.44 2.49 2.53 2.75 2.96 3.18 3.40 3.62

3.75 2.43 2.65 2.86 3.08 3.30 3.52

4.00 2.55 2.77 2.98 3.20 3.42

4.25 2.88 3.10 3.32

4.50 3.00 3.22

D S Ev ((

R

   H   e   i   g    h   t   D   i    f   e   r   e   n      a    l    b   e   t   w

   e   e   n   a    b   u   t   m   e   n   t   s    (   m    )

S ()

N:

*H x 5%

**S - AND B2P’

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Cable Sag Setting cont’d...

T Rqu

• C • A L

• T (#1, #1) • 1- (#2)

• “T- ”: • S

Step 1

Cut Measu Sh Sk

C #1 x + 2.00 ( + 2 )

C #2 x 1.00

Step 2

F “T-v Sk”

Using 1.5 z ,

( q ). N

30 z T-

(

). P

T- .

Step 3Z Ay Lv

L z .

S

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Step 4

Sk #2 (1- M Sk) S P

Place A L 1-

j . (T

).

Step 5

Mv Sk #1

A #1 ( q + 2 ) ,

A #2 ‘’ #1.

Step 6Mk P

U , #1.

Step 7

Mv Ay Mk P

T #2 , #1

#1 #2 . W A L z

1-

8 - 13.

Step 8

Ah C Wh

C

. T q

.

I Sfy N: E

.

DRUM ANCHOR NOTE: See page 52

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Step 9

Th C

R A

L ( ).

I Sfy N: M

, ,

NOT .

Step 10

H-Th 2 C

A (2) - .

Step 11

Rv C Wh

D .

Step 12Whk Lv C

U , j . T

. I , 1/4

. L A

‘’ S 6.

Step 13Mk C S

U , . Note dierence in cable

shi from marks. If more than ½”, ghten cable and re-do.

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Step 14A below is for Beam Anchors

See page 51 for Drum Anchor Step 14B Process

Step 14a Beam Anchor 

A C F Wky C

A q ‘’ , q . T

- 25%

. A 3 x q

q.

Th Wky C

S

q “T- .” S “T- ” . I ,

.

A C R Wky C

A q ‘’ , q .

Repe Pu f H CR . B #1 1.1 #1

() .

Connue to page 53.

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Steps below are an extended Step #14B for Drum AnchorsI Sfy N: R 49 S 8 S 9.

Step 14B Drum Anchor 

(Rock conditions, for Beam Anchors see Previous Page) NOTE ON STEP 8 FOR DRUM: C

C Thv

C #1 C #1, C #2 C #2

.

Ah Ty C P

O

5

.

Rv Ty C

R - .

Tf C #2

O . W

C #1.

Mv h f C #1 C #2

R C #1 C #2. C C #1 C #2 (2) -

C #2. R

C #2 C #2 C #1 .

Rv Ex C

R x 15 51.

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4.8 Cable Clamp Installation

Clamp Materi P

P q (

) q . I ,

. T

q q q (-

).

T B P q

q -

. C

.

D-f f u quy u uh

hv .

M

. I - , z

1 1/8” . N q q

-

. T

q - . A , ,

.

C able Diamter C able Diameter S pacing

(mm) (inch) (mm) Quaninty Required Torque (foot-lbs)

3.2 1/8 19.2 2 4.5

4.8 1/5 28.8 2 7.56.4 1/4 38.4 2 15

7.9 1/3 47.4 2 30

9.5 3/8 57 2 45

11.1 4/9 66.6 2 65

12.7 1/2 76.2 3 65

14.3 4/7 85.8 3 95

15.9 5/8 95.4 3 95

19.1 3/4 114.6 4 130

22.2 7/8 133.2 4 225

25.4 1 152.4 5 225

28.6 1 1/8 171.6 6 225

31.8 1 1/4 190.8 7 360

34.9 1 3/8 209.4 7 360

38.1 1 1/2 228.6 8 360

41.3 1 5/8 247.8 8 430

44.5 1 3/4 267 8 590

50.8 2 304.8 8 750

57.2 2 1/4 343.2 8 750

63.5 2 1/2 381 9 750

69.9 2 3/4 419.4 10 750

76.2 3 457.2 10 1200

88.9 3 1/2 533.4 12 1200

Drop-Forged Clamps

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C Tqu & S

T q q - q 3

x x . A

300 - q 3-

. I 3-

.

I q , q

. R

q . T -

x 25%.

C -

‘’ . T

53.

H q

  

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4.9 Cable Care

U C

T . K

. F, .S . U

.

Fi Tu h Gu

A ,

x . A

-

.

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R T OR A- C h Ly Uu

T x x 5 - (

). T

.

L Bk Ex C

T , x

.

C (

).

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Quality Control Checklist: Setting Sag and Cable Care

X

S S

H (B) (L) ( /100) = __________L : = ___________ ( )

C “T- ” ?

V :

C q 3- q ?

A ?

C C

T , ?

C 5 ?

Ex ?

N-z - ?

C f h Suv:

N , q x, :

Su f E __________________________________

Su f Suv: ________________________________ D: __________________

*This page must be copied and aached to Bridge Compleon Record upon compleon of bridge

Quality Control: Bridge Construction Pg 9

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T Rqu

• S • P

• S • B

M Rqu

  • C • S • G

• T • B

Step 1Bu Ah W

S x.

D 25 40 . I 

, . B 35

1.00 . I ,

35 .

Step 2Bk A

F ,

. E .

Step 3C

T , 10 . T

j . F , , 10 .

Step 4Fh

A ,

. T x

.

4.10 Bridge Approach Construction

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4.11 Wood Deck Installation

T Rqu

• H • W •C

• W • H

• 2 ( )

M Rqu

• C • D •‘N’ P*

• Gz S: 70 ” x 10

• S ,

- (T (S + 1) ), 8 ,

1.80

C

T ; 1)

, 2) , 3) .

T ,

-

. T ‘’

z q. I

.

Wood Crossbeam w/ A Nailer

(Recommended) Wood Crossbeam w/o A Nailer Steel Crossbeam w/ a Nailer

S

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Step 1Dk P

C ( 1) 136 - .

T . S V 3, P 2: S

B C D. F , 30 , 31

q.

C 3.0 60 . I

60 , 2.0 . T

q [ ( 2.0 3.0)]

(5), , 15 - 25 . I ‘’

, ( 1) q, 1.0 .

Step 2Su P

C 8.0 1.8 . T  

q q ( 1). F , 30 q

62 . T , .

Step 3Ah N P C (N R)

I ‘’ , ( 1) 1.0 . A ‘’

(4) z , .

T x 36 .

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Step 4I C

T

. I .

T

x . Tx (2)

. T

. S .

Step 5Cu Dk P

C . I 2.0 ,

(2) 1.0 . I 3.0 , (1) 1.0

(1) 2.0 .

Step 6S Dk

P 1.0 . P

1.0 1.0 . B 3

(2) . S ,

, ,

.

P ‘ ’ z , .

Correct Not Correct

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Step 7S Dk P

U 10 z , ,

. I

- . T q .

Step 8Ly Dk

C , (3) (4)

.

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 Volume 3: Suspended Part 3 Construction Guide & Quality Control

 

4.12 Deck Approach

T Rqu

• H • W

• W • H

• 1/2” ( )•C

M Rqu

• D • 1

T ‘’  

. T

z.

T ,

q . E

,

. A

q , ‘’ ( )

. T j, q

. R .

A , . A

.

 

NB. T q B2P

.

Walkway Tower tube detail

4.13 Fencing Installation

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 Volume 3: Suspended Part 3 Construction Guide & Quality Control

 

T Rqu

• W C

• P

M Rqu

  • Gz • U-

• Gz T

Step 1U F

U . S

. R

.

Step 2T

C x .

Step 3Ah Dk

T . U-

.

Step 4Ah H C

P .

Step 5Su Su

T , . I

x 1.50, x

.

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Quality Control Checklist: Bridge Completion

X

Ah

W 50 ?

W 10 ?

W x ?

Dk D ?

W ?

S ?

F q ?

*Important 

Bridge Compleon Record completed by Engineer and submied to all relevant pares

with Quality Control records copied and included? 

C f h Suv:

N , q x, :

Su f E ______________________________________

Su f Suv: ______________________________________ D: __________________

*This page must be copied and aached to Bridge Compleon Record upon compleon of bridge.

Quality Control: Bridge Construction Pg 10

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 Volume 3: Suspended Part 3 Construction Guide & Quality Control

 

Section :Bridge Completion

T B R A-B

. A

j. B P . B j, - q - , q

. A , B R B2P q - ,

. A S 5 .

. Bridge Registry 

T B R . T

j. T z , .

F,

. A

. T R j

.

. Socioeconomic Implications

P . M ,

. B ,

( j -- V 2).

T ,

. I ,

. T ,

. I , .

**P u u h B R F S I f B Py ( f

.BPy.). Th f fu h “Cu Du” h f Vu 3.

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 Volume 3: Suspended Part 3 Construction Guide & Quality Control

 

. Picture Inventory 

T j q ,

. T . A

,

. Th h B2P u u u.

Picture Submission RequirementsS

P ( )  L

Exv

C x

D

A

Fu T & TC

R

C

S

I

Ah

C

C- , z

C x

C A

S S

B “T”

C

Tq q

R

T x ( )

T

A- /

Ah

T ( )

C

I ,

Dk

I V

C

I

 C B

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Construction Forms

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Pedestrian Bridge Registration

B N: _________________________________

L (GPS):  _______________________________

C:  _______________________________R, C:  _______________________________

E ():  _______________________________

I A: ______ _________________________

F S:  _______________________________

A C S D: ____________________

F Suv Su: _____________________

Attach Picture of Site

Bridge Register Pg

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Bridge Design 

Basic Data

T: : S /S

S: : _____ / _____

W W: : 1.00

S : ___________________________

D : ___________________________

D T : _______________

A T : R [ ]: B / D

: L [ ]: B / D

Aj B : R / L

F : ______

Bridge Register Pg

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Technical Data 

C S : ___________________________

C Sz/N : H C: ___ x ___ / __”

:D C: ___ x ___ / __”C S/ : _________ / _________

C : Gz / B

C : F / M

C / : _____

F ( ): ___________________________

Th C

F I y: _____________________________

Bridge Register Pg

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Cu P

S : _____________________ T: ___________________

M/ : _____________________ T: ___________________

Cu V

V D / M

B C M

N V

Au F Cu

I A ($ / / )

M

C

Bridges to Prosperity

O

A C/R

B R C B: __________________________________

Bridge Register Pg

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Post-construction Socioeconomic Survey;The impact of Pedestrian Bridges

A . F q ,  

; 30 , 70 q ,

.

G If 

B :

C : ___________________________

R : ___________________________

V : ___________________________

B P: ___________________________

C S:

S C :_______________________ D:_____________

Socioeconomic Survey Pg

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Food Security Information

N q :

N q :

W ?

D :

D :

Auu vy

T :

N / :

Q :

H ?

W x ?

P :

H q ?

H q (, …)?

A A F S ?

Socioeconomic Survey Pg

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Trade and Economic Information

L :

D ?:

Sz ( ):M q:

M x :

R :

C :

I / :

A :

H / :

L ( ):

Eu If

D ( ) ? D ?

H ?

H 6?

Ex ?

A T / E :

I Price

Socioeconomic Survey Pg

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Eu If

D ( ) ? D ?

H ?

H 6?Ex ?

A T / E :

Health Information

D ( ) :

W - ?

D ( ) q ?

W - ?

D ( , …)?

H ?

H ?

Socioeconomic Survey Pg

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Health Information (continued)

A ?

A ?

I HIV/AIDS ?D ( ) :

W - ?

N - :

A :

S If

H ?

H ?

H ?

H ?

A ?

H ?

A Hh / S :

Socioeconomic Survey Pg

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Participation Assessment

W , z ?

W j ?

H q j?I , (, , .)?

W ?

I j?

W ?

A ?

W ?

I z ?

H ?

I , :

W ?

W ?

Socioeconomic Survey Pg

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Materials List:

X Material item Quy

Rqu

D f 

vy

site

Notes

L M

S

B S

D S

G

C M

C

M

S 12

S , 14

S , 18

S , 20

S , 25

H S

P W S A I &

(20 )B T, 2”

T W

Quality Control: Bridge Construction Pg 2

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Tool List:

Material item Q u y

Rq’ x

Material item Quy Rq’

x

S 4 H 5

P 2 100 1

Ex 1 B see drawings

W 2 S see drawings

20 (5 ) 6 R see drawings

M 1 C S & C 1

M , 5 2 R 4

M ( ) 2 sets R 5 liters

W 1 F 20

H x 2 V 2

2 1 R 4

4 ( ) 1 4” min. 1 per

crossbeam

W; 3 , z

2 N 1000

H ;

z.

1 A 1

M 1 D 4

10 1

S 1

P 1

P 1

T 1

Pliers 1

Quality Control: Bridge Construction Pg 3

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Quality Control Checklist: Material Preparation

X

Local materials

I ?

I 7 , ?

I z?

I ?

I ?

Cu M

I ?

A ?

C f h Suv:

N , q x, :

Su f Suv: ________________________________ D: __________________

  *This page must be copied and aached to Bridge Compleon Record upon compleon of bridge.

Quality Control: Bridge Construction Pg 4

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Quality Control Checklist: Site Preparation

X

Lyu

S ?

C ?

P ?

Ex ?

Exv

Ex ( h u h + )?

Ex ?

N x?

I x, ?

C f h Suv:

N , q x, :

Su f Suv: ________________________________ D: __________________

  *This page must be copied and aached to Bridge Compleon Record upon compleon of bridge.

Quality Control: Bridge Construction Pg 5

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Quality Control Checklist: Foundation & Tier Construction

X

Fu

F q ?

F ( )?

S 1.0 ?

N x ?

T/

E ?

E z , ?

A 30 x?

*If as-built height dierence between the two towers exceeds 5% of span (L/25), in-

crease number of ers before connuing with tower construcon. 

C f h Suv:

N , q x, :

Su f Suv: ________________________________ D: __________________

*This page must be copied and aached to Bridge Compleon Record upon compleon of bridge.

Quality Control: Bridge Construction Pg 6

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Quality Control Checklist: Tower Construction

X

P-Cu

C ?

A (H) ?

Cu H q 1.10

W ?

H ?

R : z,

C f h Suv:

N , q x, , :

Su f Suv: _____________________________ D: __________________

*This page will be copied and aached to Bridge Compleon Record upon compleon of bridge.

Quality Control: Bridge Construction Pg 7

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Quality Control Checklist: Anchor Construction & Cable Installation

Cu

W x ?

D x ?

Q z ?

F x ( )?

D ?

C ?

C q -j 3- ?

N ?

N - ?

0.5 ?

C - 25% ?

C ?

C ‘’ ( ).

C -?

C 75 ?

*Important 

Steel cable size veried and signed by project engineer, aached 

C f h Suv:N , q x, :

Su f E: _________________________________

Su f Suv: ________________________________ D: __________________

*This page must be copied and aached to Bridge Compleon Record upon compleon of bridge.

Quality Control: Bridge Construction Pg 8

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Quality Control Checklist: Setting Sag and Cable Care

X

S S

H (B) (L) ( /100) = __________

L : = ___________

C “T- ” ?

V :

C q 3- q ?

A ?

C C

T , ?

C 5 ?

Ex ?

N-z - ?

C f h Suv:

N , q x, :

Su f E __________________________________

Su f Suv: ________________________________ D: __________________

*This page must be copied and aached to Bridge Compleon Record upon compleon of bridge

Quality Control: Bridge Construction Pg 9

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Quality Control Checklist: Bridge Completion

X

Ah

W ?

W 5 ?

W x ?

Dk D ?

W ?

S ?

F q ?

*Important 

Bridge Compleon Record completed by Engineer and submied to all relevant pares

with Quality Control records copied and included? 

C f h Suv:

N , q x, :

Su f E ______________________________________

Su f Suv: ______________________________________ D: __________________

*This page must be copied and aached to Bridge Compleon Record upon compleon of bridge.

Quality Control: Bridge Construction Pg 10

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Quality Control: Photographic Inventory 

B N: _________________________________

L (GPS):  _______________________________

C:  _______________________________

R, C:  _______________________________

E ():  _______________________________

I A: ______ _________________________

F S:  _______________________________

B C D: __________________________

S:  __________________________

D f : _________________________

Attach Picture of completed bridge

Pedestrian Bridge Construction Quality Control Photographic Inventory Pg 1

Q C P I

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  Quality Control Photographic Inventory 

T ,

, .

Pedestrian Bridge Construction Quality Control Photographic Inventory Pg 2

Picture Submission RequirementsS

• P ( )

• L

Exv

• C x

• D

• A

Fu T & T• C

• R

• C

• S

• I

Ah

• C

• C- , z

• C x

• C A

S S

• B “T”

• C

• Tq q

• R

• T x ( )

• T

• A- / Ah

• T ( )

• C

• I ,

Dk

• I

• V

• I

 C B

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Pedestrian Bridge Construction Quality Control Photographic Inventory Pg 3

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Pedestrian Bridge Construction Quality Control Photographic Inventory Pg 4

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Pedestrian Bridge Construction Quality Control Photographic Inventory Pg 5

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Pedestrian Bridge Construction Quality Control Photographic Inventory Pg 6

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Pedestrian Bridge Construction Quality Control Photographic Inventory Pg 7

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Pedestrian Bridge Construction Quality Control Photographic Inventory Pg 8

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Pedestrian Bridge Construction Quality Control Photographic Inventory Pg 9

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Pedestrian Bridge Construction Quality Control Photographic Inventory Pg 10

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Quality Control: Completed Bridge Inspection

B N: _________________________________

L (GPS):  _______________________________

C:  _______________________________

R, C:  _______________________________

E ():  _______________________________

I A: ______ _________________________

F S:  _______________________________

B I: _____________________________

S:  _____________________________

D: _________________________

Attach Picture of completed bridge

Quality Control: Completed Bridge Inspection Pg 1

Quality Control Inspection Check-list: Bridge Completion

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Quality Control Inspection Check list: Bridge Completion

A- q:

= __________________ .

M xX: = ______________; = ______________; X =

 ___________.

C .

C .

C q : q __________________ .

F x . A q x A - .325%* .

A ( ): P _______________________ .

C . C - .

C - .

D : D = ___________________________________ .

I & - x - .

A .

V : = __________.