superpro tutorial

25
SUPERPRO TUTORIAL BASED ON DATA FROM INTELLIGEN SUPERPRO © MANUAL

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Superpro

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Page 1: Superpro Tutorial

SUPERPRO TUTORIAL

BASED ON DATA FROM INTELLIGEN SUPERPRO©

MANUAL

Page 2: Superpro Tutorial

INTIAL STEPS

• GO TO TASKS MENU

• SET MODE OF OPERATIONS

• REGISTER COMPONENENTS AND MIXTURES

• FOR BATCH, OBTAIN RECIPE SCHEDULING INFORMATION

Page 3: Superpro Tutorial

CONSTRUCT FLOWSHEET

• SELECT UNIT PROCEDURES

• SWITCH TO CONNECT MODE TO DRAW STREAMS AND CONNECT PROCESS STEPS

P-1 / V-101

Fermentation

Page 4: Superpro Tutorial

BATCH OPERATIONS

• ADD BATCH OPERATIONS

• INITIALIZE ALL OPERATIONS AND STREAMS

Page 5: Superpro Tutorial

COMPLETE ANALYSIS

• FROM TASKS MENU– SOLVE M&E BALANCES– INPUT STREAM CLASSIFICATIONDATA– PERFORM ECONOMIC CALCULATIONS– GENERATE OTHER REPORTS

• EMISSIONS• ENVIROMENTAL IMPACT• STREAM REPORT

Page 6: Superpro Tutorial

COMPONENT REGISTRATION DETAILS

• DEFAULT UNITS– EDIT: FLOWSHEET OPTIONS:

PREFERENCES: PHYSICAL UNITS OPTIONS

• COMPONENTS AND MIXTURES– EDIT PURE COMPONENTS– N2, O2 AND H2O ARE ALWAYS IN THE

LIST– USE NEW BUTTON FOR A COMPONENT

NOT IN THE LISTS• SELECT A REPRESENTATIVE COMPONENT

TO SET PROPERTIES• WATER PROPERTIES ARE THE DEFAULT

Page 7: Superpro Tutorial

OTHER REGISTRATION INFORMATION

• NEW COMPONENTS CAN BE ADDED TO THE USER DATA BASE USING THE DEPOSIT BUTTON

• MIXTURES CAN ALSO BE ADDED FROM THE STOCK LISTING

Page 8: Superpro Tutorial

COMPONENT PROPERTIES

• COMPONENT PROPERTIES CAN BE EDITED

Page 9: Superpro Tutorial

ADDING UNIT PROCEDURES• FOR EXAMPLE ADD REACTOR AND

PLATE & FRAME FILTER

Page 10: Superpro Tutorial

ADD STREAMS & CONNECTIONS

• USE ESC TO LEAVE STREAM MODE

Page 11: Superpro Tutorial

HELP FOR PROCEDURE• CLICK ON ↑?

THEN UNIT TO OBTAIN

• RIGHT CLICK ON STREAM # TO CHANGE NAME

Page 12: Superpro Tutorial

INITIALIZE UNIT PROCEDURES• DEFINE PROCESS PROCEDURE

SEQUENCE FOR AN OPERATION

• RENAME

IF DESIRED

Page 13: Superpro Tutorial

PROVIDE OPERATION DETAILS

• REACTOR CHARGE

• SET PROCESS CONDITIONS, AND OTHER PARAMETERS

Page 14: Superpro Tutorial

INPUT STREAM DATA

• CLICK ON STREAM TO ENTER COMPOSITION AND CONDITIONS DATA OR

USE

ICON.

Page 15: Superpro Tutorial

DEFINE FLOWRATES AND STREAM CONDITIONS

• CLICK ON STREAM EITHER FROM UNIT OPERATION OR USING SIMULATION DATA

• SET TOTAL MASS

AND CHARGING

TIME OR RATE

FOR BATCH

Page 16: Superpro Tutorial

PROVIDE REACTION DESCRIPTIONS

• ENTER REACTION STOCHIOMETRY

Page 17: Superpro Tutorial

REACTION STOCHIOMETRY

• DEFINE REACTION

Page 18: Superpro Tutorial

REACTION STOCHIOMETRY

• EDIT STOCHIOMETRY

Page 19: Superpro Tutorial

CONFIGURE TRANSFER OUT• SPECIFY THE

STREAM AND OTHER PARAMETERS

• MASTER/SLAVE RELATIONSHIP USES THE REACTOR TO FEED THE FILTRATION OPERATION

Page 20: Superpro Tutorial

PLATE & FRAME FILTER CONFIGURATION

• INITIALIZE OPERATIONS

Page 21: Superpro Tutorial

PLATE & FRAME FILTER OPERATIONS

• SET SCHEDULING PARAMETERS

Page 22: Superpro Tutorial

DEFINE WASH FLOWS

• CLICK ON CONTINUE TO MOVE TO WASH OPERATION

• SPECIFY FILTER CAKE WASH PARAMETERS

Page 23: Superpro Tutorial

DEFINE TRANSFER OUT• SET PARAMETERS

Page 24: Superpro Tutorial

ANALYZE BATCCH SCHEDULE

• GO TO RECIPE SCHEDULING TASK

Page 25: Superpro Tutorial

TYPICAL SCHEDULE OUTPUT

• IN THE FORM OF A GANNT CHART• GANNT CHART: OPERATIONS GC TASK