super maxi relief valve cataloguefortvale.ru/catalogues/supermaxireliefvalve.pdfdata part number...

SUPER MAXIRELIEF VALVE CATALOGUE//

The Fort ValeRange of Super Maxi & Hyperflow Relief Valves

© Fort Vale Engineering Ltd. 2009

THIS PAGE IS INTENTIONALLY BLANK

TM

RELIEF VALVE RANGE

//

SUPER MAXI RELIEF VALVE

HYPERFLOW RELIEF VALVE

TWINACT RELIEF VALVE

UNIACT RELIEF VALVE

Developed to cater for the IMDG fire engulfment regulations for IMO1, IMO2 and IMO4tanks. The flow capacity has been witnessed and is certified by Lloyds Register ofShipping. The Mk3 Super Maxi is available in 2½” BSP screwed male fitting or DN65 andDN80 flanged models for use in combination with a bursting disc. The drilling patternscover most popular standards (ASA, DIN etc.). The Mk3 Super Maxi can be supplied as acombined pressure/vacuum valve or as a pressure only valve.

An 80mm flanged Mk3 Maxi Highflow valve fitted with special springs giving increasedflow capacity at low pressures. For swap bodies and tank containers of ultra largecapacity and low pressure ratings.

Designed for use on road tankers, process and static tanks. Twinacts are offered withboth 2½” and 1½” BSP male connections with matching venting nominal bore to cater fordifferent sizes of vessels. All valves relieve under vacuum and pressure. The vacuumsystem is equipped with a manual push button which allows the vessel to be bled back toatmospheric pressure if necessary.

PRESSURE = 3 - 66 PSIG (0.21 - 4.55 bar) VACUUM = 0.5” - 24” Hg (0.02 - 0.81 bar)



(See the Fort Vale Super Maxi & Hyperflow ReliefValve Catalogue, ref. )

(See the Fort Vale Twinact & Uniact Relief ValveCatalogue, ref. )

LCATMAXI

LCATTWIN

(See the Fort Vale SuperMaxi & Hyperflow Relief Valve Catalogue, ref. )

(See the Fort ValeTwinact & Uniact Relief Valve Catalogue, ref. )

LCATMAXI

LCATTWIN

Single action valve designed to relieve pressure vacuum on pressure vessels of allkinds. Available with 1½” or 2” BSP male fitting. The Uniact relief valves can be coveredwith an aluminium or stainless steel cap for weather protection. They can also be used asan in-line fitting thus providing a spring loaded non-return valve.

OR


MINNOW RELIEF VALVE

STEAM RELIEF VALVE

APPROVALS

1” NB version of Twinact range and is specifically designed for IBC tanks or very smallvessels. Can be supplied with or without vent button and with or without venting lock.Tank connections available are 1” BSP male and 1” BSP female.

Mounted on the inlet of steam lines used to heat container tanks and road tankers toprevent over pressure of steam circuit. Supplied with a ¾” BSPT screwed fitting.

(See the Fort ValeTwinact & Uniact Relief Valve Catalogue, ref. )

(Seethe Fort Vale Twinact & Uniact Relief Valve Catalogue, ref. )

LCATTWIN

LCATTWIN


RANGE : PRESSURE = 15 - 145 PSIG (1.03 - 10 Bar)

All Relief Valves have full design approval from Lloyds Register of Shipping. Tests maybe witnessed and valves individually stamped by an independent inspectorate byarrangement.

REL008 REV00-13.11.01© Fort Vale Engineering Ltd. 2006

Data Part Number BreakdownTM

Flange Drilling

Bore Size and Type

Vacuum Setting (Hg)

Pressure Setting (PSIG)

Seal Type

Valve Body

REL007 REV00-25.05.01

Super Maxi Relief Valves

Example : 013/ 1 32 12 65 4

010/012/01B/013/018/019/023/0R3/

Standard 2½” BSP valve MK3Standard 2½” BSP valve with flame gauze MK3Standard 2½” BSP valve with vent button MK3Flanged valve with standard body MK32½” BSP valve with extended body MK3Flanged valve with extended body MK3Hyper Maxi flanged bodySuper Maxi Highflow body

012345789

= Viton seals= Fortyt seals= PTFE seals= Kalrez seals= Nitrile seals

= Fortyt pressure seal, EPDM vacuum seal= Perfluoroelastomer seals= Sweet white rubber seals= EPDM pressure seals

®

31.8, 48, 53.8 and 63.8 are standard pressure settings, with others available on request. Standard body valves have a pressure setting range up to 66 PSIG while extended body valves have a range from 67 to 160 PSIG. Please contact our Sales team for settings outside these ranges.

Expressed as vacuum setting multiplied by 2. e.g. 6” Hg x 2 = 12 as shown above.

65 66 80

= 68.1 parallel bore to suit a 65mm bursting disc= 65mm to 80mm tapered bore to suit an 80mm bursting disc= 82.5 parallel bore to suit an 80mm bursting disc

0 1 23456789

= DIN 65 PN 10= DIN 80 PN 6= 2½” BSTD = 3” BSTD= 2½” ASA 150= 3” ASA 150= 3” ASA 150 with 3/8” BSP gauge tapping= DIN 80 PN 10= 3” ASA, no gauge tapping= 3” ANSI 300 with ¼” NPT gauge tapping

Note : All above have a ¼” BSP gauge tapping except where otherwise stated.

CONTENTS//

SUPER MAXICATALOGUE//

2½” BSP SUPER MAXI RELIEF VALVES //

» 2½” BSP PRESSURE/VACUUM SUPER MAXI » 2½” BSP PRESSURE ONLY SUPER MAXI » 2½” BSP PRESSURE/VACUUM LOW PROFILE SUPER MAXI» 2½” BSP SUPER MAXI WITH MANUAL VENT BUTTON

65 - 80MM SUPER MAXI RELIEF VALVES //

» FLANGED TAPERED BORE SUPER MAXI RELIEF VALVES» EXTENDED BODY FLANGED TAPERED BORE VALVES

80MM SUPER MAXI RELIEF VALVES //

» 80MM FLANGED SUPER MAXI RELIEF VALVE» 80MM LOW PROFILE HIGH PRESSURE RELIEF VALVE» FLOW CALCULATIONS FOR 80MM VALVES

80MM MAXI HYPERFLOW RELIEF VALVES //

» 80MM FLANGED MAXI HYPERFLOW VALVES» FLOW CALCULATIONS FOR MAXI HYPERFLOW VALVES

65MM SUPER MAXI RELIEF VALVES //

» 65MM FLANGED SUPER MAXI RELIEF VALVES» FLOW CALCULATIONS FOR 65MM VALVES» 65MM EXTENDED BODY SUPER MAXI RELIEF VALVES» 65MM EXTENDED BODY, FLANGED SUPER MAXI RELIEF VALVES» FLOW CALCULATIONS FOR EXTENDED BODY VALVES

© Fort Vale Engineering Ltd. 2009 SUPERMAXI_CONTENTS_REV01

CONTENTS//

SUPER MAXICATALOGUE//

80MM EXTENDED BODY RELIEF VALVES //

» 80MM EXTENDED BODY FLANGED RELIEF VALVES

FOODGRADE SUPER MAXI RELIEF VALVES //

» 2½” BSP FOODGRADE MAXI HIGHFLOW RELIEF VALVE» FOODGRADE MILK FITTING MAXI HIGHFLOW RELIEF VALVE

RELIEF VALVE ANCILLARIES //

» RELIEF VALVE ANCILLARIES» SUPER MAXI RELIEF VALVE FITTING DETAILS» PRESSURE/VACUUM TEST RIG & TOOL KITS

© Fort Vale Engineering Ltd. 2014 MAXI_CONTENTS2 REV01-28.04.14

Part No. Associated Parts

600/1000 2½” BSP weld-in socket 176/7020 Adaptor assembly for bursting disc 176/3150 Tank weld-in pad 176/7001 Adaptor flange for bursting disc 862/XXXX 65mm bursting disc – full range available 5005-398 CNAF/PTFE gasket to suit weld-in

pad/adaptor flange 921/07BBSP 0-100 PSI pressure gauge, bottom entry,

brass internal parts 921/07RBSP 0-100 PSI pressure gauge, rear entry,

brass internal parts 920/07BBSP 0-100 PSI pressure gauge, bottom entry,

stainless steel internal parts 176/2900 Removeable flameproof gauze 176/6000 Gauzed cowl

Range

REL009 REV02-03.12.13

Fitting Details

Example shown : 010/1XXXX

2½” BSP Super Maxi Emergency Relief Valve

Options

- 2½” BSP male connection with 65mm nominal bore. Suitable for a pressure range of between 2 - 75 PSI (0.14 - 5.17 Bar) and a vacuum range of between 0 - 26” Hg (0 - 0.88 Bar). Contact parts manufactured in 316 stainless steel. Fitted with Fortyt seals as standard. Complete with rubber/PTFE tank seal.

- pressure only version. Flanged connections available. Range of high pressure extended body valves. Manual vent button option. A range of alternative seal materials is available.

Specification

Weight 2.97 KgDesign Temperature Range -55°C to 200°C *Note

(-67°F to 392°F)

*Note : Varies according to seal material

Design approval by Lloyds Register of Shipping.

Test certificates supplied as standard. Please see separate data sheets for details on flow rates.

Tests may be witnessed and valves individually stamped by an independent inspectorate by arrangement.

Associated Parts

NB Above part number varies according to valve pressure and vacuum settings. These are standard settings.

Part No. Common Valve Configurations

010/13212 31.8 PSI (2.19 Bar) & 6.2”Hg (-0.21 Bar) 010/14812 48 PSI (3.31 Bar) & 6.2”Hg (-0.21 Bar) 010/15412 53.8 PSI (3.71 Bar) & 6.2”Hg (-0.21 Bar) 010/16312 63.8 PSI (4.40 Bar) & 6.2”Hg (-0.21 Bar)

Data® 2½” BSP Pressure/Vacuum

Super Maxi Relief Valve

®


Ø68.1

Ø 113.8

90.0

105.0

2.5" BSP THREAD

Page 1

Parts drawing

REL030 REV03-04.12.13

SEAL KITPart number 000/1PVSK contains all parts marked

Item Description Part No.

1 Stainless steel plug 10978 2 Cap 1760/0005 3 Setting locking grubscrew 5121-001 4 Pressure springs *See Table 1 6104-XXXX 5 M8 half nut (2) 5112-004 6 Vacuum spring pad 1860/0005 7 Vacuum spring *See Table 2 7104-XXX 8 Spring pad 10986/3 9 Pressure plate *See Note 1860/005X

10 Fortyt pressure O ring *See Note 5005-101 11 Fortyt vacuum O ring *See Note 5005-108H 12 Vacuum poppet 10983V/3 13 Body 1860/0100 14 Rubber/PTFE envelope seal 5005-046


Visual inspection and service (where necessary) is recommended on a 6 monthly basis. manual is available for our Super Maxi Relief Valves. Please contact our Sales team for further information.

A detailed step-by-step repair

Note : Part number varies according to valve specification.

Data® 2½” BSP Pressure/Vacuum


®

Common Pressure Settings

Pressure Spring Part No.

31.8 PSI (2.19 Bar) 6104-0252 48 PSI (3.31 Bar) 6104-0112 & 6104-0252 53.8 PSI (3.71 Bar) 6104-0422 (Pair) 63.8 PSI (4.40 Bar) 6104-0485 (Pair)

Common Vacuum Setting Vacuum Spring Part No.

6.2”Hg (0.21 Bar) 7104-012

TABLE 1

TABLE 2

Vacuum springs are available from 0.5"Hg (0.02 Bar) to 26"Hg (0.88 Bar)

Pressure springs are available from 2 PSI (0.14 Bar) up to 75 PSI (5.17 Bar)

1

2

3

4

5

6

7

8

9

10

11

12

13

14

Page 2


600/1000 2½” BSP weld-in socket 176/7020 Adaptor assembly for bursting disc 176/3150 Tank weld-in pad 176/7001 Adaptor flange for bursting disc 862/XXXX 65mm bursting disc – full range available 5005-398 CNAF/PTFE gasket to suit weld-in





Part No. Common Valve Configurations

010/13200 31.8 PSI (2.19 Bar) 010/14800 48 PSI (3.31 Bar) 010/15400 53.8 PSI (3.71 Bar) 010/16300 63.8 PSI (4.40 Bar)

Range

Associated Parts

REL058 REV03-03.12.13

Fitting Details

2½” BSP Super Maxi Emergency Relief Valve

Options

- 2½” BSP male connection with 65mm nominal bore. Suitable for a pressure range of between 2 - 75 PSI (0.14 - 5.17 Bar). Contact parts manufactured in 316 stainless steel fitted with Fortyt seals as standard. Complete with rubber/PTFE tank seal.

- combined pressure/vacuum version. Flanged connections available. High pressure range of extended body valves. A range of alternative seal materials is available.

Specification

Weight 2.97 KgDesign Temperature Range -55°C to 200°C *Note

(-67°F to 392°F)

*Note : Varies according to seal material





Data® 2½” BSP Pressure Only


Example shown : 010/1XX00

Ø 68.1 2.5" BSP THREAD

90.0

105.0

Ø 113.8

Page 3

Parts Drawing

REL059 REV03-10.09.13




1 Stainless steel plug 10978 2 Cap 1760/0005 3 Setting locking grubscrew 5121-001 4 Pressure spring *See Table 1 6104-XXXX 5 Fortyt pressure plate *See Note 1860/0058 6 Fortyt pressure O ring *See Note 5005-101 7 Body assembly 1860/0100 8 Rubber/PTFE envelope seal 5005-046

Common Pressure Settings

Pressure Springs Part No.

31.8 PSI 6104-0252 48 PSI 6104-0112 & 6104-0252 53.8 PSI 6104-0422 (Pair) 63.8 PSI 6104-0485 (Pair)


SEAL KIT Part number 000/1PSK contains all parts marked

Note : Part number varies according to valve specification.

TABLE 1

Pressure springs are available from 2 PSI (0.14 Bar) up to 75 PSI (5.17 Bar)

1

2

3

4

5

6

7

8

Data® 2½” BSP Pressure Only


Page 4

Range

REL124 REV00-03.09.08

Fitting Details

Example shown : 030/1XXXX

2½” BSP Low Profile Super Maxi Mk3 Emergency Relief Valve

Options

- 2½” BSP male connection with 65mm NB. Suitable for a pressure range of between 5 - 63.8 PSI (0.3 - 4.4 bar) and a vacuum range of between 0 - 24” Hg (0 - 0.81 bar). Contact parts manufactured in 316 stainless steel. Fitted with Fortyt seals as standard. Complete with rubber/PTFE tank seal.

- pressure only version. Flanged connection available. A range of alternative seal materials is available.

Specification

Weight 2.5 Kg *See NoteDesign Temperature 200°C (392°F)

Note : Weight may vary depending upon springs.

Type approval by Lloyds Register of Shipping.



Associated Parts

NB Above part number varies according to valve pressure and vacuum settings. These are standard settings.


Part No. Pressure Vacuum

030/13212 31.8 PSI (2.19 bar) 6.2” Hg (-0.21 bar) 030/14812 48 PSI (3.31 bar) 6.2” Hg (-0.21 bar) 030/15412 53.8 PSI (3.71 bar) 6.2” Hg (-0.21 bar) 030/16312 63.8 PSI (4.40 bar) 6.2” Hg (-0.21 bar)


600/1000 2½” BSP weld-in socket 176/3150 Tank weld-in pad 176/7015 Adaptor flange for bursting disc 862/XXXXA 65mm bursting disc – full range available 5005-398 CNAF/PTFE gasket to suit weld-in





Data2½” BSP Pressure/Vacuum

Low Profile Super Maxi Relief ValveTM

2.5” BSP

Ø 68.07 (2.68”)

Ø 113.79 (4.48”)

80

.1 (

3.1

5”)

84

.25

(3

.32

”)

Page 5

Parts drawing

REL125 REV00-08.09.08

Visual inspection and service (where necessary) is recommended on a 6 monthly basis.

A detailed step-by-step repair manual is now available for our Super Maxi Relief Valves both in printed and CD format. Please contact our Sales team for further information.

Part number 000/1PVSK contains all parts marked

SEAL KIT


DataTM

2½” BSP Pressure/Vacuum Low Profile Super Maxi Relief Valve

NOTE : Cap and pressure plate part numbers vary according to pressure setting.


1 Plastic plug 10978 2 Cap (See Note) 1760/XXXX 3 Setting locking grubscrew 5121-001 4 Pressure spring set (See Table) 6104-XXXXS 5 M8 half nut (2) 5112-004 6 Vacuum spring pad 1860/0005 7 6”Hg vacuum spring 7104-012 8 Spring pad 10986/3 9 Pressure plate (See Note) 1860/00XXXX

10 Fortyt pressure O ring 5005-101 11 Fortyt vacuum O ring 5005-108H 12 Vacuum poppet 10983V/3 13 Body 1860/0200 14 Rubber/PTFE tank gasket 5005-046

Pressure setting Pressure springs part no.

31.8 PSI 6104-0252S 48 PSI 6104-0112S & 6104-0252S 53.8 PSI 6104-0422S 63.8 PSI 6104-0485S

Pressure Spring Sets

2

3

4

5

6

7

8

9

12

13

14

1

10

11

Page 6

Ø 68.07 (2.68”)

86.2

(3.3

9”)

Ø 113.8 (4.48”)

100.9

(3.9

7”)

12

0.7

(4.7

5”)

2.5” BSP

Part No. Pressure Vacuum

01B/13212 31.8 PSI (2.19 bar) 6.2” Hg (-0.21 bar)

01B/14812 48 PSI (3.31 bar) 6.2” Hg (-0.21 bar)

01B/15412 53.8 PSI (3.71 bar) 6.2” Hg (-0.21 bar)

01B/16312 63.8 PSI (4.40 bar) 6.2” Hg (-0.21 bar)

REL017 REV01- 03.08.05

Range

Associated Parts

Data2½” BSP Super Maxi Relief

Valve with Manual Vent ButtonTM

2½” BSP Super Maxi Relief Valve

Options

- 2½” BSP maleconnection with 65mm nominal bore. Suitable for apressure range of between 3 - 66 PSI (0.21 - 4.55 bar)and a vacuum range of between 0 - 24” Hg (0 - 0.81 bar).Contact parts manufactured in 316 stainless steel. Fittedwith Fortyt seals as standard. Complete withrubber/PTFE tank seal.

- A range of alternative seal materials areavailable. Cable vacuum actuator linkage available toclamp to vent button for remote operation.

Specification

Weight 2.8 KgDesign Temperature 200°C (392°F)

Type approval by Lloyds Register of Shipping.

Test certificates supplied as standard. Please seeseparate data sheets for details on flow rates.

Tests may be witnessed and valves individually stampedby an independent inspectorate by arrangement.

Fitting Details

Example shown : 01B/1XXXX

Part No. Description

600/1000 2½” BSP weld-in socket

176/7020 Adaptor assembly for bursting disc

176/3150 Tank weld-in pad

176/7001 Adaptor flange for bursting disc

862/XXXX 65mm bursting disc – full range available

5005-398 CNAF/PTFE gasket to suit weld-in pad /adaptor flange

921/07BBSP 0-100 PSI pressure gauge, bottom entry,brass internal parts

921/07RBSP 0-100 PSI pressure gauge, rear entry,brass internal parts

920/07BBSP 0-100 PSI pressure gauge, bottom entry,stainless steel internal parts

176/2900 Removeable clamped gauze

176/6000 Gauzed cowl

1860/0400 Cable vacuum actuator

NBAbove part number varies according to valve pressureand vacuum settings. These are standard settings.

© Fort Vale Engineering Ltd. 2006 Page 7


1 M8 screw 11014

2 Lifting cap 10987

3 Stem extension 1860/0070

4 Cap 1760/0005

5 Setting locking grubscrew 5121-001

6 Pressure spring pair see below 6104-XXXX

7 M8 locknut (2) 5112-004

8 Vacuum spring pad 1860/0005

9 6” Vacuum spring 7104-012

10 Spring pad 10986/3

11 Pressure plate 1860/0056

12 Fortyt pressure O ring 5005-101

13 Fortyt vacuum O ring 5005-108H

14 Vacuum poppet 10983V/3

15 Body assembly 1860/0100

16 Rubber/PTFE envelope seal 5005-046

REL034 REV03-29.08.07

Data2½” BSP Super Maxi Relief

Valve With Manual Vent ButtonTM

Parts drawing

SEAL KIT

Part number contains all parts marked000/1PVSK

A detailed step-by-step repair manual is now available for our Super Maxi Relief Valves both in printed and CD format.Please contact our Sales team for further information.

Pressure setting Pressure springs

31.8 PSI 6104-0252

48 PSI 6104-0112 & 6104-0252

53.8 PSI 6104-0422

63.8 PSI 6104-0485

Visual inspection and service (where necessary) isrecommended on a 6 monthly basis.


1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Page 8

Part No. Flange drilling

Tank Weld In Pad

Gasket

013/1XXXX650 DIN 65 PN 10 176/3245 5005-892 013/1XXXX654 2½ ASA 150 176/3035 5005-897


921/07BBSP 0-100 PSI pressure gauge, bottom entry, brass internal parts

921/07RBSP 0-100 PSI pressure gauge, rear entry, brass internal parts

920/07BBSP 0-100 PSI pressure gauge, bottom entry, stainless steel internal parts

176/2900 Removeable clamped gauze 862/XXXX 65mm bursting disc 311/3700 Stud kit ( 4 x M16)

Part No. Dimension A Flange drilling pattern

013/1XXXX650 Ø 125.5 (4.94”) 4 holes Ø 18mm equi-spaced on a 145.0mm PCD 013/1XXXX653 Ø 109.2 (4.30”) 4 holes Ø 18mm equi-spaced on a 146.1mm PCD 013/1XXXX654 Ø 104.6 (4.12”) 4 holes Ø 18mm equi-spaced on a 139.7mm PCD 013/1XXXX655 Ø 127.0 (5.00”) 4 holes Ø 18mm equi-spaced on a 152.4mm PCD

Associated Parts

Range

Data® 65mm

Vacuum Super Maxi Relief ValveFlanged Pressure/

Fitting Details

REL010 REV02-15.07.14

Example shown : 013/1XXXX65X

Specification


Flanged 65mm Super Maxi Emergency Relief Valve

Options

- flanged tank connection with 65mm nominal bore (see below for flange options). Suitable for a pressure range of between 3 - 66 PSI (0.21 - 4.55 bar) and a vacuum setting of between 0 -24” Hg (0 - 0.81 bar). Contact parts manufactured in 316 stainless steel. Fitted with Fortyt seals as standard.

- pressure only version. 80mm nominal bore range. BSP screwed range. High pressure extended body valves. Tapered Bore version. Alternative seal materials are available.

Design approval by Lloyds Register of Shipping



NB Above part number varies according to valve pressure and vacuum settings.Standard settings are 31.8 PSI, 48 PSI, 53.8 PSI, 63.8 PSI and 6.2” Hg.

Additional flange drillings are available.


Ø 190.5 (7.50”)

107.2

(4.2

2”)

+

/- 3

(0.1

2”)

DIMENSION A

16.0

(0.6

3”)

Ø 68.1 (2.68”)

Ø 113.8 (4.48”)

Page 9

Flange Drilling Body

013/1XXXX650 1860/0650013/1XXXX653 1860/0653013/1XXXX654 1860/0654013/1XXXX655 1860/0655013/1XXXX657 1860/0657


31.8 PSI 6104-0252 48 PSI 6104-0112 & 6104-0252 53.8 PSI 6104-0422 63.8 PSI 6104-0485

Parts Drawing

REL031 REV02-15.07.14


SEAL KIT

A detailed step-by-step repair manual is now available for our Super Maxi Relief Valves. Please contact our Sales team for further information.



1 Stainless steel plug 10978 2 Cap 1760/0005 3 Setting locking grubscrew 5121-001 4 Pressure spring pair see below 6104-XXXX 5 M8 nut (2) 5112-004 6 Vacuum spring pad 1860/0005 7 Vacuum spring 7104-012 8 Spring pad 10986/3 9 Pressure plate 1860/0056

10 Fortyt pressure O ring 5005-101 11 Fortyt vacuum O ring 5005-108H 12 Vacuum poppet 10983V/3 13 Body see below 1860/065X


Data® 65mm

Vacuum Super Maxi Relief ValveFlanged Pressure/

1

2

3

4

5

6

7

8

9

10

11

12

13

Page 10

Range

Associated Parts

Data® 65mm

Only Super Maxi Relief ValveFlanged Pressure

Fitting Details

REL060 REV02-04.09.12

Specification

Weight 7.15 KgDesign Temperature -55°C to 200°C *NB

(-67° F to 392°F)

*NB Temperature range shown is for a Fortyt seal. This data will vary depending upon the seal material.

Design approval by Lloyds Register of Shipping.Test certificates are supplied as standard. Please see separate data sheets for flow rate data.Tests may be witnessed and valves individually stamped by an independent inspectorate by arrangement.

Flanged 65mm Pressure Only Super Maxi Emergency Relief Valve

Options

- flanged tank connection. Suitable for a pressure range of between 2 - 70 PSI (0.21 - 4.83 Bar). Contact parts manufactured in 316 stainless steel. Fitted with Fortyt seals as standard.

- combined pressure/vacuum version. 80mm nominal bore range. BSP screwed range. High pressure extended body valves. Tapered Bore version. Lined version for corrosive cargoes. Alternative seal materials are available.

Note : The above part number varies according to the valve pressure settings and the flange drilling pattern.

Standard pressure settings are 31.8 PSI, 48 PSI, 53.8 PSI, 63.8 PSI

For a list of available flange drilling patterns, please see over the page (REL061)


Ø68.1

Ø113.8

16.3

109.0

Ø190.5

Example shown : 013/1XX0065X

Part Number Description 013/1XX0065X 65mm NB flanged Super Maxi valve





176/2900 Removable clamped gauze 862/XXXX 65mm bursting disc 311/3700 Stud kit ( 4 x M16) 176/3245 DIN65 PN10 tank weld in pad 5005-892 Inlet gasket to suit DIN65 PN10 176/3035 2½” ASA150 tank weld in pad 5005-897 Inlet gasket to suit 2½” ASA150

Page 11

REL061 REV03-05.09.12




SEAL KITPart number 000/1PSK contains all parts marked

Parts Drawing

1

2

3

4

5

6

7

Data® 65mm

Only Super Maxi Relief ValveFlanged Pressure

Note: Part number various according to seal material.

TABLE 1

TABLE 2

FLANGE DRILLING SPECIFICATIONS


1 Stainless steel plug 10978 2 Cap 1760/0005 3 Setting locking grubscrew 5121-001 4 Pressure spring pair See Table 1 6104-XXXX 5 Fortyt pressure plate See note 1860/0058 6 Fortyt pressure O ring 5005-101 7 Body See Table 2 1860/065X


31.8 PSI 6104-0252 48 PSI 6104-0112 & 6104-0252 53.8 PSI 6104-0422 63.8 PSI 6104-0485

Part No. Flange Spec. Flange drilling pattern

013/1XX00650 DIN65 PN10 4 holes Ø 18mm equi-spaced on a 145.0mm PCD 013/1XX00651 DIN80 PN6 4 holes Ø 18mm equi-spaced on a 150.0mm PCD 013/1XX00653 3” BSTD 4 holes Ø 18mm equi-spaced on a 146.1mm PCD 013/1XX00654 2.5” ASA 150 4 holes Ø 18mm equi-spaced on a 139.7mm PCD 013/1XX00655 3” ASA 150 4 holes Ø 18mm equi-spaced on a 152.4mm PCD 013/1XX00657 DIN80 PN10 8 holes Ø 18mm equi-spaced on a 160.0mm PCD

Part No. Drilling Body

013/1XX00650 DIN65 PN10 1860/0650 013/1XX00651 DIN80 PN6 1860/0651 013/1XX00653 3” BSTD 1860/0653 013/1XX00654 2½” ASA150 1860/0654 013/1XX00655 3” ASA150 1860/0655 013/1XX00657 DIN80 PN10 1860/0657

Page 12

Data Flow CalculationsTM

REL045 REV01-11.02.04

65MM SUPER MAXI RELIEF VALVES

Issue 8 (02/2003) - Use For 3 Port standard bodies

CD 0.600 (for Sub-sonic flow) Bore 2.68" DiaType Approval Certificate 95/00163(E2)

Part Nos 010/*****, 012/*****, 01B/***** 013/*****6**

NOTE 65MM NOMINAL BORE


CD 0.995 (for sonic flow) Bore 2.68" DiaType Approval Certificate 95/00163(E2)

120% slope = ((set pressure (barg) X 1.2)+1.0) X 0.694

Part Nos 010/*****, 012/*****, 01B/***** 013/*****6**

S et PressureFull Volumetric

flow

90% Volumetric

flow

Psi Bar Nm3/s Ps i Bar Nm3/s Ps i Bar

1 0.07 0.248 1.20 0.08 0.223 1.20 0.08

2 0.14 0.350 2.40 0.17 0.315 2.40 0.17

3 0.21 0.427 3.60 0.25 0.384 3.60 0.25

4 0.28 0.492 4.80 0.33 0.443 4.80 0.33

5 0.34 0.548 6.00 0.41 0.493 6.00 0.41

6 0.41 0.599 7.20 0.50 0.539 7.20 0.50

7 0.48 0.645 8.40 0.58 0.581 8.40 0.58

8 0.55 0.687 9.60 0.66 0.618 9.60 0.66

9 0.62 0.727 10.80 0.74 0.654 10.80 0.74

10 0.69 0.764 12.00 0.83 0.688 12.00 0.83

120% O ver Pressure 120% O ver Pressure


flow

90% Volumetric

flow

Psi Bar Nm3/s Psi Bar Nm3/s Psi Bar

11 0.76 1.326 13.20 0.91 1.193 13.20 0.91

12 0.83 1.383 14.40 0.99 1.245 14.40 0.99

13 0.90 1.441 15.60 1.08 1.297 15.60 1.08

14 0.97 1.498 16.80 1.16 1.348 16.80 1.16

15 1.03 1.556 18.00 1.24 1.400 18.00 1.24

16 1.10 1.613 19.20 1.32 1.452 19.20 1.32

17 1.17 1.670 20.40 1.41 1.503 20.40 1.41

18 1.24 1.728 21.60 1.49 1.555 21.60 1.49

19 1.31 1.785 22.80 1.57 1.607 22.80 1.57

20 1.38 1.843 24.00 1.66 1.658 24.00 1.66

21 1.45 1.900 25.20 1.74 1.710 25.20 1.74

22 1.52 1.958 26.40 1.82 1.762 26.40 1.82

23 1.59 2.015 27.60 1.90 1.813 27.60 1.90

24 1.66 2.072 28.80 1.99 1.865 28.80 1.99

25 1.72 2.130 30.00 2.07 1.917 30.00 2.07

26 1.79 2.187 31.20 2.15 1.969 31.20 2.15

27 1.86 2.245 32.40 2.23 2.020 32.40 2.23

28 1.93 2.302 33.60 2.32 2.072 33.60 2.32

29 2.00 2.360 34.80 2.40 2.124 34.80 2.40

30 2.07 2.417 36.00 2.48 2.175 36.00 2.48

31 2.14 2.474 37.20 2.57 2.227 37.20 2.57

31.8 2.19 2.520 38.16 2.63 2.268 38.16 2.63

120% Over Pressure 120% Over Pressure

32 2.21 2.532 38.40 2.65 2.279 38.40 2.65



REL046 REV01-11.02.04

65MM SUPER MAXI RELIEF VALVESIssue 8 (02/2003) - Use For 3 Port standard bodies



Part Nos 010/*****, 012/*****, 01B/***** 013/*****6**

Set PressureFull Volumetric

flow

90% Volumetric

flow120% Over Pressure 120% Over Pressure

33 2.28 2.589 39.60 2.73 2.330 39.60 2.73

34 2.34 2.647 40.80 2.81 2.382 40.80 2.81

35 2.41 2.704 42.00 2.90 2.434 42.00 2.90

36 2.48 2.762 43.20 2.98 2.485 43.20 2.98

37 2.55 2.819 44.40 3.06 2.537 44.40 3.06

38 2.62 2.877 45.60 3.14 2.589 45.60 3.14

39 2.69 2.934 46.80 3.23 2.641 46.80 3.23

40 2.76 2.991 48.00 3.31 2.692 48.00 3.31

41 2.83 3.049 49.20 3.39 2.744 49.20 3.39

42 2.90 3.106 50.40 3.48 2.796 50.40 3.48

43 2.97 3.164 51.60 3.56 2.847 51.60 3.56

44 3.03 3.221 52.80 3.64 2.899 52.80 3.64

45 3.10 3.279 54.00 3.72 2.951 54.00 3.72

46 3.17 3.336 55.20 3.81 3.002 55.20 3.81

47 3.24 3.393 56.40 3.89 3.054 56.40 3.89

48 3.31 3.451 57.60 3.97 3.106 57.60 3.97

49 3.38 3.508 58.80 4.06 3.157 58.80 4.06

50 3.45 3.566 60.00 4.14 3.209 60.00 4.14

51 3.52 3.623 61.20 4.22 3.261 61.20 4.22

52 3.59 3.681 62.40 4.30 3.313 62.40 4.30

53 3.66 3.738 63.60 4.39 3.364 63.60 4.39

53.8 3.71 3.784 64.56 4.45 3.406 64.56 4.45

54 3.72 3.795 64.80 4.47 3.416 64.80 4.47

55 3.79 3.853 66.00 4.55 3.468 66.00 4.55

56 3.86 3.910 67.20 4.63 3.519 67.20 4.63

57 3.93 3.968 68.40 4.72 3.571 68.40 4.72

58 4.00 4.025 69.60 4.80 3.623 69.60 4.80

59 4.07 4.083 70.80 4.88 3.674 70.80 4.88

60 4.14 4.140 72.00 4.97 3.726 72.00 4.97

61 4.21 4.198 73.20 5.05 3.778 73.20 5.05

62 4.28 4.255 74.40 5.13 3.829 74.40 5.13

63 4.34 4.312 75.60 5.21 3.881 75.60 5.21

63.8 4.40 4.358 76.56 5.28 3.922 76.56 5.28

64 4.41 4.370 76.80 5.30 3.933 76.80 5.30

65 4.48 4.427 78.00 5.38 3.985 78.00 5.38

66 4.55 4.485 79.20 5.46 4.036 79.20 5.46

67 4.62 4.542 80.40 5.54 4.088 80.40 5.54

68 4.69 4.600 81.60 5.63 4.140 81.60 5.63

69 4.76 4.657 82.80 5.71 4.191 82.80 5.71

70 4.83 4.714 84.00 5.79 4.243 84.00 5.79

71 4.90 4.772 85.20 5.88 4.295 85.20 5.88

72 4.97 4.829 86.40 5.96 4.346 86.40 5.96

73 5.03 4.887 87.60 6.04 4.398 87.60 6.04

74 5.10 4.944 88.80 6.12 4.450 88.80 6.12

75 5.17 5.002 90.00 6.21 4.501 90.00 6.21


© Fort Vale Engineering Ltd. 2006Page 14

Ø 68.2 (2.68”)

2.5” BSP

Ø 113.8 (4.48”)

161.0

(6.3

4”)

175.3

(6.9

0”)

Data

TM

REL018 REV01- 03.08.05

Range

Associated Parts

Example shown : 018/2XXXXX

Fitting Details

Extended body 65mm Super Maxi Relief Valve -

Options

2½” BSPmale connection with 65mm nominal bore. Suitable for apressure range of between 66 - 188 PSI (4.55 - 12.97 bar)and a vacuum range of between 0 - 24” Hg (0 - 0.81 bar).Contact parts manufactured in 316 stainless steel. Fittedwith PTFE seals as standard. Complete withrubber/PTFE tank seal.

- pressure only version. Flanged connectionsavailable. Alternative seal materials are available.

Specification




Tests may be witnessed and valves individually stampedby an independent inspectorate by arrangement






862/XXXX 65mm bursting disc

5005-398 CNAF/PTFE gasket to suit weld-inpad/adaptor flange

921/20BBSP 0-290 PSI pressure gauge, bottom entry,brass internal parts, ¼” BSP connection

921/20BNPT 0-290 PSI pressure gauge, bottom entry,brass internal parts, ¼” NPT connection




018/2XXXXX Pressure/vacuum valve

018/2XXX00 Pressure only valve

65mm Extended Body Pressure/Vacuum Super Maxi Relief Valve

Additional range of flanges available.



95 PSI 6104-0763

96 PSI 6104-0763

110 PSI 6104-0840

Vacuum setting Vacuum springs

6” Hg 7104-012

12” Hg 7104-024


1 Plastic plug 10978

2 Top cap 1760/0005

3 Extension tube 1860/0035

4 Setting locking grubscrew (2) 5121-001


6 M8 lock nut (2) 5112-004


8 Vacuum spring see below 7104-XXX



11 PTFE pressure O ring 5005-100

12 PTFE vacuum O ring 5005-108

13 Vacuum poppet 10983P/3

14 Body 1860/0100


Data65mm Extended Body Pressure/Vacuum Super Maxi Relief Valve

TM

REL035 REV02- 29.08.07

Parts drawing

A detailed step-by-step repair manual is now available for our Super Maxi Relief Valves in both printed and CD format.Please contact our Sales team for further information.

SEAL KIT




1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

Page 16







5005-398 CNAF/PTFE gasket to suit weld-inpad/adaptor flange






018/2XXXXX Pressure/vacuum valve

018/2XXX00 Pressure only valve

DataExtended Body Pressure

Only Super Maxi Relief Valve65mm

TM

REL062 REV01- 03.08.05

Range

Associated Parts

Example shown : 018/2XXX00

Fitting Details

Extended body 65mm Super Maxi Relief Valve -

Options

2½” BSPmale connection with 65mm nominal bore. Suitable for apressure range of between 66 - 188 PSI (4.55 - 12.97 bar).Contact parts manufactured in 316 stainless steel. Fittedwith PTFE seals as standard. Complete withrubber/PTFE tank seal.

- combined pressure/vacuum version. Flangedconnections available. Alternative seal materials areavailable.

Specification





Additional range of flanges available.


Ø 68.1 (2.68”)

2.5” BSP

Ø 113.8 (4.48”)

161.0

(6.3

4”)

175.3

(6.9

0”)

Page 17



2 Top cap 1760/0005




6 Pressure plate 1860/0058EX


8 Body 1860/0100


Data65mm Extended Body Pressure

Only Super Maxi Relief ValveTM

REL063 REV02-.29.08.07

Parts drawing


SEAL KIT

Part number contains all parts marked000/2PSK



87 PSI 6104-0696

96 PSI 6104-0763

100 PSI 6104-0840

110 PSI 6104-0840

145 PSI 6104-1145

160 PSI 6104-1264

175 PSI 6104-1375


1

2

3

4

5

6

7

8

9

Page 18

Part No. FlangeDrilling

Tank WeldIn Pad

Gasket

019/2XXXXX651 DIN 80 PN 6 176/3067 5005-334

019/2XXXXX655 3” ASA 150 176/3125 5005-204


019/2XXXXX651 Ø 127.0 (5.00”) 4 holes Ø 18mm equi-spaced on a 150.0mm PCD








311/3700 Stud kit (4 x M16)

REL032 REV01-23.02.05

Data65mm Extended Body Flanged

Vacuum Super Maxi Relief

Pressure/

ValveTM

Associated Parts

Fitting Details

Extended body flanged 65mm Super Maxi Relief Valve

Options

-flanged tank connection with 65mm nominal bore (seebelow for flange options). Suitable for a pressure range ofbetween 80 - 200 PSI (5.52 - 13.80 bar) and a vacuumrange of between 0 - 24” Hg (0 - 0.81 bar). Contact partsmanufactured in 316 stainless steel. Fitted with PTFEseals as standard.

- pressure only version. 80mm nominal borerange. Tapered bore version. Alternative seal materialsare available.

RangeSpecification

Weight 6.8 KgDesign TemperatureRange 80°C to 200°C (176°F to 392°F)

Dependant on operating pressure




Example shown : 019/2XXXXX65X

NB Additional flange drillings are available.


Ø 68.1 (2.68”)1/4” BSP GAUGE HOLE

Ø 190.5 (7.50”)

178.3

(7.0

2”)

0.2

0(0

.008”)

16.0

(0.6

3”)

4.0

(0.1

6”)

DIMENSION A

Ø 113.8 (4.48”)

Page 19



2 Top cap 1760/0005




6 M8 lock nut (2) 5112-004


8 6” Hg Vacuum spring 7104-012






14 Body see below 1860/065X


96 PSI 6104-0763

106 PSI 6104-0840

110 PSI 6104-0840


019/2XXXXX651 1860/0651

019/2XXXXX654 1860/0654

019/2XXXXX655 1860/0655

REL033 REV01-23.02.05

Data65mm Pressure/Extended Body Flanged

Vacuum Super Maxi Relief ValveTM

Parts drawing


SEAL KIT




1

2

3

4

5

6

7

8

9

10

11

12

13

14

Page 20






311/3700 Stud kit (4 x M16)

Part No. Flangedrilling

Tank WeldIn Pad

Gasket

019/2XXX0651 DIN 80 PN 6 176/3067 5005-334

019/2XXX0655 3” ASA 150 176/3125 5005-204


Pressure Only Super Maxi Relief ValveTM

Associated Parts

Fitting Details


Options

-flanged tank connection with 65mm nominal bore (seebelow for flange options). Suitable for a pressure range ofbetween 80 - 200 PSI (5.52 - 13.80 bar). Contact partsmanufactured in 316 stainless steel. Fitted with PTFEseals as standard.

- combined pressure/vacuum version. 80mmnominal bore range. Tapered bore version. Alternativeseal materials are available.

RangeSpecification






Example shown : 019/2XXX065X


019/2XXX0651 Ø 127.0 (5.00”) 4 holes Ø 18mm equi-spaced on a 150.0mm PCD





Ø 68.1 (2.68”)1/4” BSP GAUGE HOLE

DIMENSION A

178.3

(7.0

2”)

4.0

(0.1

6”)

Ø 190.5 (7.50”)

16.3

(0.6

4”)

Ø 113.8 (4.48”)

0.2

0(0

.00

8”)

Page 21



2 Top cap 1760/0005








96 PSI 6104-0763

106 PSI 6104-0840

110 PSI 6104-0840


019/2XXX0651 1860/0651

019/2XXX0654 1860/0654

019/2XXX0655 1860/0655

REL065 REV01- 03.08.05



Parts drawing


SEAL KIT




1

2

3

4

5

6

7

8

Page 22


REL042 REV01-11.02.04

65MM SUPER MAXI RELIEF VALVES

Issue 4 (02/2003) - Use For 3 Port Extended bodies

CD 0.995 (for sonic flow) Bore 2.68" DiaType Approval Certificate TBA


Part Nos 018/*****, 019/*****6**

NOTE 65MM NOMINAL BORE EXTENDED BODIES


flow

90% Volumetric

flow


66 4.55 4.485 79.20 5.46 4.036 79.20 5.46

67 4.62 4.542 80.40 5.54 4.088 80.40 5.54

68 4.69 4.600 81.60 5.63 4.140 81.60 5.63

69 4.76 4.657 82.80 5.71 4.191 82.80 5.71

70 4.83 4.714 84.00 5.79 4.243 84.00 5.79

71 4.90 4.772 85.20 5.88 4.295 85.20 5.88

72 4.97 4.829 86.40 5.96 4.346 86.40 5.96

73 5.03 4.887 87.60 6.04 4.398 87.60 6.04

74 5.10 4.944 88.80 6.12 4.450 88.80 6.12

75 5.17 5.002 90.00 6.21 4.501 90.00 6.21

76 5.24 5.059 91.20 6.29 4.553 91.20 6.29

77 5.31 5.116 92.40 6.37 4.605 92.40 6.37

78 5.38 5.174 93.60 6.46 4.657 93.60 6.46

79 5.45 5.231 94.80 6.54 4.708 94.80 6.54

80 5.52 5.289 96.00 6.62 4.760 96.00 6.62

81 5.59 5.346 97.20 6.70 4.812 97.20 6.70

82 5.66 5.404 98.40 6.79 4.863 98.40 6.79

83 5.72 5.461 99.60 6.87 4.915 99.60 6.87

84 5.79 5.518 100.80 6.95 4.967 100.80 6.95

85 5.86 5.576 102.00 7.03 5.018 102.00 7.03

86 5.93 5.633 103.20 7.12 5.070 103.20 7.12

87 6.00 5.691 104.40 7.20 5.122 104.40 7.20

88 6.07 5.748 105.60 7.28 5.173 105.60 7.28

89 6.14 5.806 106.80 7.37 5.225 106.80 7.37

90 6.21 5.863 108.00 7.45 5.277 108.00 7.45

91 6.28 5.921 109.20 7.53 5.328 109.20 7.53

92 6.34 5.978 110.40 7.61 5.380 110.40 7.61

93 6.41 6.035 111.60 7.70 5.432 111.60 7.70

94 6.48 6.093 112.80 7.78 5.484 112.80 7.78

95 6.55 6.150 114.00 7.86 5.535 114.00 7.86

96 6.62 6.208 115.20 7.94 5.587 115.20 7.94

97 6.69 6.265 116.40 8.03 5.639 116.40 8.03

98 6.76 6.323 117.60 8.11 5.690 117.60 8.11

99 6.83 6.380 118.80 8.19 5.742 118.80 8.19

100 6.90 6.437 120.00 8.28 5.794 120.00 8.28

101 6.97 6.495 121.20 8.36 5.845 121.20 8.36

102 7.03 6.552 122.40 8.44 5.897 122.40 8.44

103 7.10 6.610 123.60 8.52 5.949 123.60 8.52

104 7.17 6.667 124.80 8.61 6.000 124.80 8.61

105 7.24 6.725 126.00 8.69 6.052 126.00 8.69


106 7.31 6.782 127.20 8.77 6.104 127.20 8.77

107 7.38 6.839 128.40 8.86 6.156 128.40 8.86



REL043 REV01-11.02.04

65MM SUPER MAXI RELIEF VALVESIssue 4 (02/2003) - Use For 3 Port Extended bodies



Part Nos 018/*****, 019/*****6**



flow

90% Volumetric

flow



108 7.45 6.897 129.60 8.94 6.207 129.60 8.94

109 7.52 6.954 130.80 9.02 6.259 130.80 9.02

110 7.59 7.012 132.00 9.10 6.311 132.00 9.10

111 7.66 7.069 133.20 9.19 6.362 133.20 9.19

112 7.72 7.127 134.40 9.27 6.414 134.40 9.27

113 7.79 7.184 135.60 9.35 6.466 135.60 9.35

114 7.86 7.242 136.80 9.43 6.517 136.80 9.43

115 7.93 7.299 138.00 9.52 6.569 138.00 9.52

116 8.00 7.356 139.20 9.60 6.621 139.20 9.60

117 8.07 7.414 140.40 9.68 6.672 140.40 9.68

118 8.14 7.471 141.60 9.77 6.724 141.60 9.77

119 8.21 7.529 142.80 9.85 6.776 142.80 9.85

120 8.28 7.586 144.00 9.93 6.828 144.00 9.93

121 8.34 7.644 145.20 10.01 6.879 145.20 10.01

122 8.41 7.701 146.40 10.10 6.931 146.40 10.10

123 8.48 7.758 147.60 10.18 6.983 147.60 10.18

124 8.55 7.816 148.80 10.26 7.034 148.80 10.26

125 8.62 7.873 150.00 10.34 7.086 150.00 10.34

126 8.69 7.931 151.20 10.43 7.138 151.20 10.43

127 8.76 7.988 152.40 10.51 7.189 152.40 10.51

128 8.83 8.046 153.60 10.59 7.241 153.60 10.59

129 8.90 8.103 154.80 10.68 7.293 154.80 10.68

130 8.97 8.160 156.00 10.76 7.344 156.00 10.76

131 9.03 8.218 157.20 10.84 7.396 157.20 10.84

132 9.10 8.275 158.40 10.92 7.448 158.40 10.92

133 9.17 8.333 159.60 11.01 7.500 159.60 11.01

134 9.24 8.390 160.80 11.09 7.551 160.80 11.09

135 9.31 8.448 162.00 11.17 7.603 162.00 11.17

136 9.38 8.505 163.20 11.26 7.655 163.20 11.26

137 9.45 8.563 164.40 11.34 7.706 164.40 11.34

138 9.52 8.620 165.60 11.42 7.758 165.60 11.42

139 9.59 8.677 166.80 11.50 7.810 166.80 11.50

140 9.66 8.735 168.00 11.59 7.861 168.00 11.59

141 9.72 8.792 169.20 11.67 7.913 169.20 11.67

142 9.79 8.850 170.40 11.75 7.965 170.40 11.75

143 9.86 8.907 171.60 11.83 8.016 171.60 11.83

144 9.93 8.965 172.80 11.92 8.068 172.80 11.92

145 10.00 9.022 174.00 12.00 8.120 174.00 12.00

146 10.07 9.079 175.20 12.08 8.171 175.20 12.08

147 10.14 9.137 176.40 12.17 8.223 176.40 12.17

148 10.21 9.194 177.60 12.25 8.275 177.60 12.25

149 10.28 9.252 178.80 12.33 8.327 178.80 12.33



REL044 REV01-11.02.04




Part Nos 018/*****, 019/*****6**



flow

90% Volumetric

flow



150 10.34 9.309 180.00 12.41 8.378 180.00 12.41

151 10.41 9.367 181.20 12.50 8.430 181.20 12.50

152 10.48 9.424 182.40 12.58 8.482 182.40 12.58

153 10.55 9.481 183.60 12.66 8.533 183.60 12.66

154 10.62 9.539 184.80 12.74 8.585 184.80 12.74

155 10.69 9.596 186.00 12.83 8.637 186.00 12.83

156 10.76 9.654 187.20 12.91 8.688 187.20 12.91

157 10.83 9.711 188.40 12.99 8.740 188.40 12.99

158 10.90 9.769 189.60 13.08 8.792 189.60 13.08

159 10.97 9.826 190.80 13.16 8.843 190.80 13.16

160 11.03 9.884 192.00 13.24 8.895 192.00 13.24

161 11.10 9.941 193.20 13.32 8.947 193.20 13.32

162 11.17 9.998 194.40 13.41 8.999 194.40 13.41

163 11.24 10.056 195.60 13.49 9.050 195.60 13.49

164 11.31 10.113 196.80 13.57 9.102 196.80 13.57

165 11.38 10.171 198.00 13.66 9.154 198.00 13.66

166 11.45 10.228 199.20 13.74 9.205 199.20 13.74

167 11.52 10.286 200.40 13.82 9.257 200.40 13.82

168 11.59 10.343 201.60 13.90 9.309 201.60 13.90

169 11.66 10.400 202.80 13.99 9.360 202.80 13.99

170 11.72 10.458 204.00 14.07 9.412 204.00 14.07

171 11.79 10.515 205.20 14.15 9.464 205.20 14.15

172 11.86 10.573 206.40 14.23 9.515 206.40 14.23

173 11.93 10.630 207.60 14.32 9.567 207.60 14.32

174 12.00 10.688 208.80 14.40 9.619 208.80 14.40

175 12.07 10.745 210.00 14.48 9.671 210.00 14.48

176 12.14 10.802 211.20 14.57 9.722 211.20 14.57

177 12.21 10.860 212.40 14.65 9.774 212.40 14.65

178 12.28 10.917 213.60 14.73 9.826 213.60 14.73

179 12.34 10.975 214.80 14.81 9.877 214.80 14.81

180 12.41 11.032 216.00 14.90 9.929 216.00 14.90

181 12.48 11.090 217.20 14.98 9.981 217.20 14.98

182 12.55 11.147 218.40 15.06 10.032 218.40 15.06

183 12.62 11.205 219.60 15.14 10.084 219.60 15.14

184 12.69 11.262 220.80 15.23 10.136 220.80 15.23

185 12.76 11.319 222.00 15.31 10.187 222.00 15.31

186 12.83 11.377 223.20 15.39 10.239 223.20 15.39

187 12.90 11.434 224.40 15.48 10.291 224.40 15.48

188 12.97 11.492 225.60 15.56 10.343 225.60 15.56

189 13.03 11.549 226.80 15.64 10.394 226.80 15.64

190 13.10 11.607 228.00 15.72 10.446 228.00 15.72

191 13.17 11.664 229.20 15.81 10.498 229.20 15.81

192 13.24 11.721 230.40 15.89 10.549 230.40 15.89



REL053 REV00-11.02.04




Part Nos 018/*****, 019/*****6**



flow

90% Volumetric

flow



193 13.31 11.779 231.60 15.97 10.601 231.60 15.97

194 13.38 11.836 232.80 16.06 10.653 232.80 16.06

195 13.45 11.894 234.00 16.14 10.704 234.00 16.14

196 13.52 11.951 235.20 16.22 10.756 235.20 16.22

197 13.59 12.009 236.40 16.30 10.808 236.40 16.30

198 13.66 12.066 237.60 16.39 10.859 237.60 16.39

199 13.72 12.123 238.80 16.47 10.911 238.80 16.47

200 13.79 12.181 240.00 16.55 10.963 240.00 16.55

201 13.86 12.238 241.20 16.63 11.014 241.20 16.63

202 13.93 12.296 242.40 16.72 11.066 242.40 16.72

203 14.00 12.353 243.60 16.80 11.118 243.60 16.80

204 14.07 12.411 244.80 16.88 11.170 244.80 16.88

205 14.14 12.468 246.00 16.97 11.221 246.00 16.97

206 14.21 12.526 247.20 17.05 11.273 247.20 17.05

207 14.28 12.583 248.40 17.13 11.325 248.40 17.13

208 14.34 12.640 249.60 17.21 11.376 249.60 17.21

209 14.41 12.698 250.80 17.30 11.428 250.80 17.30

210 14.48 12.755 252.00 17.38 11.480 252.00 17.38

211 14.55 12.813 253.20 17.46 11.531 253.20 17.46

212 14.62 12.870 254.40 17.54 11.583 254.40 17.54

213 14.69 12.928 255.60 17.63 11.635 255.60 17.63

214 14.76 12.985 256.80 17.71 11.686 256.80 17.71

215 14.83 13.042 258.00 17.79 11.738 258.00 17.79

216 14.90 13.100 259.20 17.88 11.790 259.20 17.88

217 14.97 13.157 260.40 17.96 11.842 260.40 17.96

218 15.03 13.215 261.60 18.04 11.893 261.60 18.04

219 15.10 13.272 262.80 18.12 11.945 262.80 18.12

220 15.17 13.330 264.00 18.21 11.997 264.00 18.21

221 15.24 13.387 265.20 18.29 12.048 265.20 18.29

222 15.31 13.444 266.40 18.37 12.100 266.40 18.37

223 15.38 13.502 267.60 18.46 12.152 267.60 18.46

224 15.45 13.559 268.80 18.54 12.203 268.80 18.54

225 15.52 13.617 270.00 18.62 12.255 270.00 18.62


Range

Associated Parts

Fitting Details


Specification


Flanged Tapered Bore Super Maxi Relief Valve

Options

- flanged tank connection with 65 - 80mm tapered bore (see below for flange options). Suitable for a pressure range of between 3 - 66 PSI (0.21 - 4.55 bar) and a vacuum range of between 0 - 24” Hg (0 - 0.81 bar). Contact parts manufactured in 316 stainless steel. Fitted with Fortyt seals as standard.

- pressure only version. Alternative seal materials are available.




NB Above part number varies according to valve pressure and vacuum settings.Standard settings are 31.8 PSI, 48 PSI, 53.8 PSI, 63.8 PSI and 6.2” Hg.



013/1XXXX660 Ø 109.2 (4.30”) 4 holes Ø 18mm equi-spaced on a 145.0mm PCD 013/1XXXX663 Ø 109.2 (4.30”) 4 holes Ø 18mm equi-spaced on a 146.1mm PCD 013/1XXXX665 Ø 127.0 (5.00”) 4 holes Ø 18mm equi-spaced on a 152.4mm PCD





176/2900 Removeable clamped gauze 864/XXXX 80mm bursting disc 311/3700 Stud kit (4 x M16)


Data® Flanged Pressure/Vacuum 65 - 80mm

Tapered Bore Super Maxi Relief Valve

Part No. Flange Drilling

Tank Weld In Pad

Gasket

013/1XXXX660 DIN65 PN10 176/3250 5005-332 013/1XXXX663 3” BSTD 176/3250 5005-332 013/1XXXX665 3” ASA 150 176/3125 5005-204

REL070 REV01-15.07.14

DIMENSION A

Ø190.5 (7.50”)

107.2

(4.2

2”)

16.0

(0.6

3”)

Ø 69.2 (2.73”)

Ø 82.9 (3.25”)

Ø 113.8 (4.48”)

Page 27


31.8 PSI 6104-0252 48 PSI 6104-0112 & 6104-0252 53.8 PSI 6104-0422 63.8 PSI 6104-0485 Vacuum setting Vacuum springs 3” Hg 7104-006 6” Hg 7104-012 Flange drilling Body 013/1XXXX660 1860/0660 013/1XXXX663 1860/0663 013/1XXXX665 1860/0665

Parts Drawing




SEAL KIT


1 Stainless steel plug 10978 2 Cap 1760/0005 3 Setting locking grubscrew 5121-001 4 Pressure spring pair See below 6104-XXXX 5 M8 lock nut (2) 5112-004 6 Vacuum spring pad 1860/0005 7 Vacuum spring See below 7104-XXX 8 Spring pad 10986/3 9 Pressure plate 1860/0056

10 Fortyt pressure O ring 5005-101 11 Fortyt vacuum O ring 5005-108H 12 Vacuum poppet 10983V/3 13 Body See below 1860/066X


Data® Flanged Pressure/Vacuum 65 - 80mm


REL071 REV03-15.07.14

1

2

3

4

5

6

7

8

9

10

11

12

13

Page 28

Range

Fitting Details



Flanged Tapered Bore Super Maxi Emergency Relief Valve

Options

- flanged tank connection with 65 - 80mm tapered bore (see below for flange options). Suitable for a pressure range of between 3 - 66 PSI (0.21 - 4.55 bar). Contact parts manufactured in 316 stainless steel. Fitted with Fortyt seals as standard.

- combined pressure/vacuum version. Alternative seal materials are available.





013/1XX00660 Ø 109.2 (4.30”) 4 holes Ø 18mm equi-spaced on a 145.0mm PCD 013/1XX00663 Ø 109.2 (4.30”) 4 holes Ø 18mm equi-spaced on a 146.1mm PCD 013/1XX00665 Ø 127.0 (5.00”) 4 holes Ø 18mm equi-spaced on a 152.4mm PCD



Data® Flanged Pressure Only 65 - 80mm


Part No. Flange Drilling Tank Weld In Pad

Gasket

013/1XX00660 DIN 65 PN 10 176/3250 5005-332 013/1XX00663 3” BSTD 176/3250 5005-332 013/1XX00665 3” ASA 150 176/3125 5005-204






Associated Parts

Specification

REL072 REV01-15.07.14

DIMENSION A

Ø 190.5 (7.50”)

107.2

(4.2

2”)

16.0

(0.6

3”)

Ø 69.2 (2.73”)

Ø 82.9 (3.25”)

Ø 113.8 (4.48”)

Page 29

Parts Drawing




31.8 PSI 6104-0252 48 PSI 6104-0112 & 6104-0252 53.8 PSI 6104-0422 63.8 PSI 6104-0485 Flange drilling Body 013/1XXXX660 1860/0660 013/1XXXX663 1860/0663 013/1XXXX665 1860/0665

Part number 000/1PSK contains all parts marked

SEAL KIT


1 Stainless steel plug 10978 2 Top cap 1760/0005 3 Setting locking grubscrew 5121-001 4 Pressure spring See below 6104-XXXX 5 Pressure plate 1860/0058EX 6 Fortyt pressure O ring 5005-101 7 Body See below 1860/066X


Data® Flanged Pressure Only 65 - 80mm


REL073 REV03-15.07.14

6

1

2

3

4

5

7

Page 30

Part No. Flange drilling Tank Weld In Pad

019/2XXX0661 DIN 80 PN 6 176/3067

019/2XXX0665 3” ASA 150 173/3125

DataExtended Body Flanged Pressure Only

Tapered Bore Super Maxi Relief ValveTM

Range

Associated Parts

Fitting Details

REL074 REV01-16.02.05


Specification



Extended Body Flanged Tapered Bore Super MaxiEmergency Relief Valve

Options

- flanged tank connection with69.2 - 82.6mm tapered bore (see below for flangeoptions). Suitable for a pressure range of between 66 -188 PSI (4.55 - 12.96 bar). Contact parts manufactured in316 stainless steel. Fitted with reinforced PTFE seals asstandard.

- combined pressure/vacuum version. 65mmand 80mm nominal bore range. Alternative sealmaterials are available.




NBAbove part number varies according to valve pressureand vacuum settings.Standard settings are 31.8 PSI, 48 PSI, 53.8 PSI, 63.8 PSIand 6.2” Hg.


Part No. Flange drilling pattern

019/2XXX0661 4 holes Ø 18mm equi-spaced on a 150.1mm PCD

019/2XXX0665 4 holes Ø 18mm equi-spaced on a 152.4mm PCD







311/3700 Stud kit (4 x M16)


Ø 190.5 (7.50”)

Ø 69.2 (2.73”)

4.0

(0.1

6”)

16.0

(0.6

3”)

0.2

0(0

.008”)

Ø 127.0 (5.00”)

178.3

(7.0

2”)

Ø 82.6 (3.25”)

Ø 113.8 (4.48”)

Page 31



2 Top cap 1760/0005







DataExtended Body Flanged Pressure Only

Tapered Bore Super Maxi Relief ValveTM

Parts Drawing

REL075 REV01- 03.08.05


SEAL KIT




100 6104-0763

106 6104-0840

110 6104-0840

Flange drilling Body

019/2XXX0661 1860/0661

019/2XXX0665 1860/0665


1

2

3

4

5

6

7

8

Page 32







311/3700 Stud kit (4 x M16)

Data80mm Flanged Pressure/


Range

Associated Parts

Fitting Details


Specification


Flanged 80mm Super Maxi Relief Valve

Options

- flanged tankconnection with 80mm nominal bore (see below for flangeoptions). Suitable for a pressure range of between 3 - 66PSI (0.21 - 4.55 bar) and a vacuum range of between 0 -24” Hg (0 - 0.81 bar). Contact parts manufactured in 316stainless steel. Fitted with Fortyt seals as standard.

- pressure only version. 65mm nominal borerange. BSP screwed range. High pressure extendedbody valves. Alternative seal materials are available.




Part No. Flange Drilling Weld-inFlange

Gasket

013/1XXXX800 DIN 65 PN 10 176/3250 5005-332

013/1XXXX801 DIN 80 PN 6 176/3158 5005-334

013/1XXXX805 3” ASA 150 176/3125 5005-204

REL047 REV00-01.06.01

NB Above part number varies according to valvepressure and vacuum settings.Standard settings are 31.8 PSI, 48 PSI, 53.8 PSI, 63.8 PSIand 6.2” Hg.



013/1XXXX800 Ø 127.0 (5.00”) 4 holes Ø 18mm equi-spaced on a 145.0mm PCD





Ø113.8 (4.48”)

0.2

0(0

.008”)

DIMENSION A

Ø190.5 (7.50”)

108.1

(4.2

5”)

16.3

(0.6

4”)

1/4” BSP GAUGE HOLE

Ø 82.6 (3.25”)

Page 33



2 Cap see below 1760/000X



5 M8 lock nut (2) 5112-004


7 Vacuum spring 7104-012


9 Pressure plate see below 1860/006X




13 Body assembly see below 1860/080X

PressureSetting

PressureSprings

Top Cap PressurePlate

31.8 PSI 6104-0310 1760/0005 1860/0061

48 PSI 6104-0485 1760/0005 1860/0061

53.8 PSI 6104-0570 1760/0005 1860/0061

63.8 PSI 6104-0665 1760/0007 1860/0066

Data80mm Flanged Pressure/


Fitting Details

REL048 REV01-26.07.05

Part number contains all parts marked000/1PVSK80

SEAL KIT




013/1XXXX800 1860/0800

013/1XXXX801 1860/0801

013/1XXXX805 1860/0805

013/1XXXX807 1860/0807

013/1XXXX808 1860/0808


1

2

3

4

5

6

7

8

9

10

11

12

13

Page 34







311/3700 Stud kit (4 x M6)

Part No. FlangeDrilling

Tank WeldIn Pad

Gasket

0R3/2XXX0800 DIN65 PN10 176/3250 5005-332

0R3/2XXX0801 DIN 80 PN 6 176/3158 5005-334

0R3/2XXX0803 3” Table D 176/3140 5005-427

0R3/2XXX0805 3” ASA 150 176/3125 5005-204

0R3/2XXX08SL Slotted 176/3125 5005-930

REL051 REV01-28.06.06

Data80mm Low Profile High Pressure

Super Maxi Relief ValveTM

Associated Parts

RangeSpecification

Fitting Details

Example shown : 0R3/2XXX080X

Flanged 80mm Super Maxi Relief Valve

Options

- flanged tankconnection with 80mm nominal bore (see below for flangeoptions). Suitable for a pressure range of between 3 - 100PSI (0.21 - 6.90 bar). Contact parts manufactured in 316stainless steel. Fitted with PTFE seals as standard.

- combined pressure/vacuum version.Alternative seal materials are available. Also availablewith halar coated springs (0E3/ prefix).

Weight 6 KgDesign Pressure (MAWP) 112 PSI (7.7 Bar)Test Pressure 215 PSI (14.8 Bar)Design Temperature Range -55°C to 200°C

(-67°F to 392°F)




0R3/2XXX0800 4 holes Ø 18mm equi-spaced on a 145.0mm PCD




0R3/2XXX08SL 4 slots Ø18mm equi-spaced on a 145 to 152.4mm PCD



Ø 82.6 (3.25”)


11

8.2

(4.6

6”)

Ø 190.5 (7.50”)

Ø 127.0 (5.00”)

16.3

(0.6

4”)

0.2

0(0

.008”)

Page 35

Flange Drilling Body part no.

0R3/2XXX0800 1860/0800

0R3/2XXX0801 1860/0801

0R3/2XXX0803 1860/0803

0R3/2XXX0805 1860/0805

0R3/2XXX08SL 1860/08SL

Set Pressure Pressure Plate

Up to 100 PSI 1860/0068

Over 100 PSI 1860/0073



2 Top cap 1860/004X


4 Spring pair see below 6104-XXXXX

5 Pressure plate see below 1860/00XX

6 PTFE O ring 5005-103


REL052 REV02-13.09.06

Data80mm Low Profile High Pressure

Super Maxi Relief ValveTM

Fitting Details

A detailed step-by-step repair manual is now available for our Super Maxi relief valves in both printed and CD format.Please contact our Sales team for further information.

Part number contains all parts marked000/2PSK80

SEAL KIT



100 PSI 6104-1020R

96 PSI 6104-0960R

100 PSI (0E3/ prefix) 6104-1020L (halar coated spring)

96 PSI (0E3/ prefix) 6104-0960L (halar coated spring)


1

2

3

4

5

6

7

Page 36

Issue 12 (06/2013) - Use For 3 and 4 Port bodies

Part Nos 013/*****8**, 019/*****8**, 003/*****8**, 009/*****8**,0E3/*****8**, 0R3/*****8**, 0U3/*****8**

CD 0.892 (for sonic flow) Bore 3.25" Dia

Data Flow Calculations®


flow

90% Volumetric

flow

Psi Bar NM3/s Psi Bar NM3/s Psi Bar

1 0.07 0.3720 1.20 0.08 0.335 1.20 0.08

2 0.14 0.5250 2.40 0.17 0.473 2.40 0.17

3 0.21 0.6410 3.60 0.25 0.577 3.60 0.25

4 0.28 0.7380 4.80 0.33 0.664 4.80 0.33

5 0.34 0.8230 6.00 0.41 0.741 6.00 0.41

6 0.41 0.8990 7.20 0.50 0.809 7.20 0.50

7 0.48 0.9690 8.40 0.58 0.872 8.40 0.58

8 0.55 1.0330 9.60 0.66 0.930 9.60 0.66

9 0.62 1.0920 10.80 0.74 0.983 10.80 0.74

10 0.69 1.1480 12.00 0.83 1.033 12.00 0.83



flow

90% Volumetric

flow


11 0.76 1.7480 13.20 0.91 1.573 13.20 0.91

12 0.83 1.8237 14.40 0.99 1.641 14.40 0.99

13 0.90 1.8994 15.60 1.08 1.709 15.60 1.08

14 0.97 1.9751 16.80 1.16 1.778 16.80 1.16

15 1.03 2.0509 18.00 1.24 1.846 18.00 1.24

16 1.10 2.1266 19.20 1.32 1.914 19.20 1.32

17 1.17 2.2023 20.40 1.41 1.982 20.40 1.41

18 1.24 2.2780 21.60 1.49 2.050 21.60 1.49

19 1.31 2.3538 22.80 1.57 2.118 22.80 1.57

20 1.38 2.4295 24.00 1.66 2.187 24.00 1.66

21 1.45 2.5052 25.20 1.74 2.255 25.20 1.74

22 1.52 2.5809 26.40 1.82 2.323 26.40 1.82

23 1.59 2.6567 27.60 1.90 2.391 27.60 1.90

24 1.66 2.7324 28.80 1.99 2.459 28.80 1.99

25 1.72 2.8081 30.00 2.07 2.527 30.00 2.07

26 1.79 2.8838 31.20 2.15 2.595 31.20 2.15

27 1.86 2.9596 32.40 2.23 2.664 32.40 2.23

28 1.93 3.0353 33.60 2.32 2.732 33.60 2.32

29 2.00 3.1110 34.80 2.40 2.800 34.80 2.40

30 2.07 3.1867 36.00 2.48 2.868 36.00 2.48

31 2.14 3.2624 37.20 2.57 2.936 37.20 2.57


80MM NOMINAL BORE SUPER MAXI MKIII RELIEF VALVES


Part Nos 013/*****8**, 019/*****8**, 003/*****8**, 009/*****8**, 0E3/*****8**, 0R3/*****8**, 0U3/*****8**.

CD 0.600 (for Sub-sonic flow) Bore 3.25" Dia

31.8 2.19 3.3230 38.16 2.63 2.991 38.16 2.63

32 2.21 3.3382 38.40 2.65 3.004 38.40 2.65

33 2.28 3.4139 39.60 2.73 3.073 39.60 2.73

34 2.34 3.4896 40.80 2.81 3.141 40.80 2.81

REL077 REV02-19.09.13© Fort Vale Engineering Ltd. 2013 Page 37




Part Nos 013/*****8**, 019/*****8**, 003/*****8**, 009/*****8**, 0E3/*****8**, 0R3/*****8**, 0U3/*****8**.



flow

90% Volumetric

flow


35 2.41 3.5653 42.00 2.90 3.209 42.00 2.90

36 2.48 3.6411 43.20 2.98 3.277 43.20 2.98

37 2.55 3.7168 44.40 3.06 3.345 44.40 3.06

38 2.62 3.7925 45.60 3.14 3.413 45.60 3.14

39 2.69 3.8682 46.80 3.23 3.481 46.80 3.23

40 2.76 3.9440 48.00 3.31 3.550 48.00 3.31

41 2.83 4.0197 49.20 3.39 3.618 49.20 3.39

42 2.90 4.0954 50.40 3.48 3.686 50.40 3.48

43 2.97 4.1711 51.60 3.56 3.754 51.60 3.56

44 3.03 4.2469 52.80 3.64 3.822 52.80 3.64

45 3.10 4.3226 54.00 3.72 3.890 54.00 3.72

46 3.17 4.3983 55.20 3.81 3.958 55.20 3.81

47 3.24 4.4740 56.40 3.89 4.027 56.40 3.89

48 3.31 4.5498 57.60 3.97 4.095 57.60 3.97

49 3.38 4.6255 58.80 4.06 4.163 58.80 4.06

50 3.45 4.7012 60.00 4.14 4.231 60.00 4.14

51 3.52 4.7769 61.20 4.22 4.299 61.20 4.22

52 3.59 4.8527 62.40 4.30 4.367 62.40 4.30

53 3.66 4.9284 63.60 4.39 4.436 63.60 4.39

53.8 3.71 4.9890 64.56 4.45 4.490 64.56 4.45

54 3.72 5.0041 64.80 4.47 4.504 64.80 4.47

55 3.79 5.0798 66.00 4.55 4.572 66.00 4.55

56 3.86 5.1556 67.20 4.63 4.640 67.20 4.63

57 3.93 5.2313 68.40 4.72 4.708 68.40 4.72

58 4.00 5.3070 69.60 4.80 4.776 69.60 4.80

59 4.07 5.3827 70.80 4.88 4.844 70.80 4.88

60 4.14 5.4584 72.00 4.97 4.913 72.00 4.97

61 4.21 5.5342 73.20 5.05 4.981 73.20 5.05

62 4.28 5.6099 74.40 5.13 5.049 74.40 5.13

63 4.34 5.6856 75.60 5.21 5.117 75.60 5.21

63.8 4.40 5.7462 76.56 5.28 5.172 76.56 5.28

64 4.41 5.7613 76.80 5.30 5.185 76.80 5.30

65 4.48 5.8371 78.00 5.38 5.253 78.00 5.38

66 4.55 5.9128 79.20 5.46 5.322 79.20 5.46

67 4.62 5.9885 80.40 5.54 5.390 80.40 5.54

68 4.69 6.0642 81.60 5.63 5.458 81.60 5.63

69 4.76 6.1400 82.80 5.71 5.526 82.80 5.71


70 4.83 6.2157 84.00 5.79 5.594 84.00 5.79

71 4.90 6.2914 85.20 5.88 5.662 85.20 5.88

72 4.97 6.3671 86.40 5.96 5.730 86.40 5.96

73 5.03 6.4429 87.60 6.04 5.799 87.60 6.04

74 5.10 6.5186 88.80 6.12 5.867 88.80 6.12

75 5.17 6.5943 90.00 6.21 5.935 90.00 6.21

76 5.24 6.6700 91.20 6.29 6.003 91.20 6.29

77 5.31 6.7458 92.40 6.37 6.071 92.40 6.37

REL078 REV03-19.09.13© Fort Vale Engineering Ltd. 2013 Page 38




Part Nos 013/*****8**, 019/*****8**, 003/*****8**, 009/*****8**, 0E3/*****8**, 0R3/*****8**, 0U3/*****8**.



flow

90% Volumetric

flow


78 5.38 6.8215 93.60 6.46 6.139 93.60 6.46

79 5.45 6.8972 94.80 6.54 6.207 94.80 6.54

80 5.52 6.9729 96.00 6.62 6.276 96.00 6.62

81 5.59 7.0487 97.20 6.70 6.344 97.20 6.70

82 5.66 7.1244 98.40 6.79 6.412 98.40 6.79

83 5.72 7.2001 99.60 6.87 6.480 99.60 6.87

84 5.79 7.2758 100.80 6.95 6.548 100.80 6.95

85 5.86 7.3516 102.00 7.03 6.616 102.00 7.03

86 5.93 7.4273 103.20 7.12 6.685 103.20 7.12

87 6.00 7.5030 104.40 7.20 6.753 104.40 7.20

88 6.07 7.5787 105.60 7.28 6.821 105.60 7.28

89 6.14 7.6544 106.80 7.37 6.889 106.80 7.37

90 6.21 7.7302 108.00 7.45 6.957 108.00 7.45

91 6.28 7.8059 109.20 7.53 7.025 109.20 7.53

92 6.34 7.8816 110.40 7.61 7.093 110.40 7.61

93 6.41 7.9573 111.60 7.70 7.162 111.60 7.70

94 6.48 8.0331 112.80 7.78 7.230 112.80 7.78

95 6.55 8.1088 114.00 7.86 7.298 114.00 7.86

96 6.62 8.1845 115.20 7.94 7.366 115.20 7.94

97 6.69 8.2602 116.40 8.03 7.434 116.40 8.03

98 6.76 8.3360 117.60 8.11 7.502 117.60 8.11

99 6.83 8.4117 118.80 8.19 7.571 118.80 8.19

100 6.90 8.4874 120.00 8.28 7.639 120.00 8.28

101 6.97 8.5631 121.20 8.36 7.707 121.20 8.36

102 7.03 8.6389 122.40 8.44 7.775 122.40 8.44

103 7.10 8.7146 123.60 8.52 7.843 123.60 8.52

104 7.17 8.7903 124.80 8.61 7.911 124.80 8.61

105 7.24 8.8660 126.00 8.69 7.979 126.00 8.69

106 7.31 8.9418 127.20 8.77 8.048 127.20 8.77

107 7.38 9.0175 128.40 8.86 8.116 128.40 8.86

108 7.45 9.0932 129.60 8.94 8.184 129.60 8.94

109 7.52 9.1689 130.80 9.02 8.252 130.80 9.02

110 7.59 9.2447 132.00 9.10 8.320 132.00 9.10

111 7.66 9.3204 133.20 9.19 8.388 133.20 9.19



112 7.72 9.3961 134.40 9.27 8.456 134.40 9.27

113 7.79 9.4718 135.60 9.35 8.525 135.60 9.35

114 7.86 9.5476 136.80 9.43 8.593 136.80 9.43

115 7.93 9.6233 138.00 9.52 8.661 138.00 9.52

116 8.00 9.6990 139.20 9.60 8.729 139.20 9.60

117 8.07 9.7747 140.40 9.68 8.797 140.40 9.68

118 8.14 9.8504 141.60 9.77 8.865 141.60 9.77

119 8.21 9.9262 142.80 9.85 8.934 142.80 9.85

120 8.28 10.0019 144.00 9.93 9.002 144.00 9.93

121 8.34 10.0776 145.20 10.01 9.070 145.20 10.01

122 8.41 10.1533 146.40 10.10 9.138 146.40 10.10

Page 39




Part Nos 013/*****8**, 019/*****8**, 003/*****8**, 009/*****8**, 0E3/*****8**, 0R3/*****8**, 0U3/*****8**.




flow

90% Volumetric

flow


123 8.48 10.2291 147.60 10.18 9.206 147.60 10.18

124 8.55 10.3048 148.80 10.26 9.274 148.80 10.26

125 8.62 10.3805 150.00 10.34 9.342 150.00 10.34

126 8.69 10.4562 151.20 10.43 9.411 151.20 10.43

127 8.76 10.5320 152.40 10.51 9.479 152.40 10.51

128 8.83 10.6077 153.60 10.59 9.547 153.60 10.59

129 8.90 10.6834 154.80 10.68 9.615 154.80 10.68

130 8.97 10.7591 156.00 10.76 9.683 156.00 10.76

131 9.03 10.8349 157.20 10.84 9.751 157.20 10.84

132 9.10 10.9106 158.40 10.92 9.820 158.40 10.92

133 9.17 10.9863 159.60 11.01 9.888 159.60 11.01

134 9.24 11.0620 160.80 11.09 9.956 160.80 11.09

135 9.31 11.1378 162.00 11.17 10.024 162.00 11.17

136 9.38 11.2135 163.20 11.26 10.092 163.20 11.26

137 9.45 11.2892 164.40 11.34 10.160 164.40 11.34

138 9.52 11.3649 165.60 11.42 10.228 165.60 11.42

139 9.59 11.4407 166.80 11.50 10.297 166.80 11.50

140 9.66 11.5164 168.00 11.59 10.365 168.00 11.59

141 9.72 11.5921 169.20 11.67 10.433 169.20 11.67

142 9.79 11.6678 170.40 11.75 10.501 170.40 11.75

143 9.86 11.7436 171.60 11.83 10.569 171.60 11.83

144 9.93 11.8193 172.80 11.92 10.637 172.80 11.92

145 10.00 11.8950 174.00 12.00 10.706 174.00 12.00

146 10.07 11.9707 175.20 12.08 10.774 175.20 12.08

147 10.14 12.0464 176.40 12.17 10.842 176.40 12.17

148 10.21 12.1222 177.60 12.25 10.910 177.60 12.25

149 10.28 12.1979 178.80 12.33 10.978 178.80 12.33

150 10.34 12.2736 180.00 12.41 11.046 180.00 12.41

151 10.41 12.3493 181.20 12.50 11.114 181.20 12.50

152 10.48 12.4251 182.40 12.58 11.183 182.40 12.58

153 10.55 12.5008 183.60 12.66 11.251 183.60 12.66


154 10.62 12.5765 184.80 12.74 11.319 184.80 12.74

155 10.69 12.6522 186.00 12.83 11.387 186.00 12.83

156 10.76 12.7280 187.20 12.91 11.455 187.20 12.91

157 10.83 12.8037 188.40 12.99 11.523 188.40 12.99

158 10.90 12.8794 189.60 13.08 11.591 189.60 13.08

159 10.97 12.9551 190.80 13.16 11.660 190.80 13.16

160 11.03 13.0309 192.00 13.24 11.728 192.00 13.24

161 11.10 13.1066 193.20 13.32 11.796 193.20 13.32

162 11.17 13.1823 194.40 13.41 11.864 194.40 13.41

163 11.24 13.2580 195.60 13.49 11.932 195.60 13.49

164 11.31 13.3338 196.80 13.57 12.000 196.80 13.57

165 11.38 13.4095 198.00 13.66 12.069 198.00 13.66

166 11.45 13.4852 199.20 13.74 12.137 199.20 13.74

167 11.52 13.5609 200.40 13.82 12.205 200.40 13.82

Page 40




Part Nos 013/*****8**, 019/*****8**, 003/*****8**, 009/*****8**, 0E3/*****8**, 0R3/*****8**, 0U3/*****8**.




flow

90% Volumetric

flow


168 11.59 13.6367 201.60 13.90 12.273 201.60 13.90

169 11.66 13.7124 202.80 13.99 12.341 202.80 13.99

170 11.72 13.7881 204.00 14.07 12.409 204.00 14.07

171 11.79 13.8638 205.20 14.15 12.477 205.20 14.15

172 11.86 13.9396 206.40 14.23 12.546 206.40 14.23

173 11.93 14.0153 207.60 14.32 12.614 207.60 14.32

174 12.00 14.0910 208.80 14.40 12.682 208.80 14.40

175 12.07 14.1667 210.00 14.48 12.750 210.00 14.48

176 12.14 14.2424 211.20 14.57 12.818 211.20 14.57

177 12.21 14.3182 212.40 14.65 12.886 212.40 14.65

178 12.28 14.3939 213.60 14.73 12.955 213.60 14.73

179 12.34 14.4696 214.80 14.81 13.023 214.80 14.81

180 12.41 14.5453 216.00 14.90 13.091 216.00 14.90

181 12.48 14.6211 217.20 14.98 13.159 217.20 14.98

182 12.55 14.6968 218.40 15.06 13.227 218.40 15.06

183 12.62 14.7725 219.60 15.14 13.295 219.60 15.14

184 12.69 14.8482 220.80 15.23 13.363 220.80 15.23

185 12.76 14.9240 222.00 15.31 13.432 222.00 15.31

186 12.83 14.9997 223.20 15.39 13.500 223.20 15.39

187 12.90 15.0754 224.40 15.48 13.568 224.40 15.48

188 12.97 15.1511 225.60 15.56 13.636 225.60 15.56

189 13.03 15.2269 226.80 15.64 13.704 226.80 15.64

190 13.10 15.3026 228.00 15.72 13.772 228.00 15.72

191 13.17 15.3783 229.20 15.81 13.840 229.20 15.81

192 13.24 15.4540 230.40 15.89 13.909 230.40 15.89

193 13.31 15.5298 231.60 15.97 13.977 231.60 15.97

194 13.38 15.6055 232.80 16.06 14.045 232.80 16.06

195 13.45 15.6812 234.00 16.14 14.113 234.00 16.14

196 13.52 15.7569 235.20 16.22 14.181 235.20 16.22

197 13.59 15.8327 236.40 16.30 14.249 236.40 16.30

198 13.66 15.9084 237.60 16.39 14.318 237.60 16.39

199 13.72 15.9841 238.80 16.47 14.386 238.80 16.47

200 13.79 16.0598 240.00 16.55 14.454 240.00 16.55


201 13.86 16.1356 241.20 16.63 14.522 241.20 16.63

202 13.93 16.2113 242.40 16.72 14.590 242.40 16.72

203 14.00 16.2870 243.60 16.80 14.658 243.60 16.80

204 14.07 16.3627 244.80 16.88 14.726 244.80 16.88

205 14.14 16.4384 246.00 16.97 14.795 246.00 16.97

Page 41

THIS PAGE IS INTENTIONALLY BLANKPage 42

Data80mm

Maxi Hyperflow Relief ValveFlanged Pressure/Vacuum

TM

Range

Associated Parts

REL038 REV02-31.01.07

Fitting Details

Example shown : 023/XXXXX8XX

Specification

Weight 5 KgDesign Temperature Range -29°C to 200°C

(-20°F to 392°F)




Flanged 80mm Maxi Hyperflow Relief Valve

Options

- flanged tank connection with 80mm nominal bore (see below for flange options). Suitable for a pressure range of between 3 - 66 PSI (0.21 - 4.55 bar) and a vacuum range of between 0 - 24” Hg (0 - 0.81 bar). Contact parts manufactured in 316 stainless steel. Fitted with Fortyt seals as standard.

- pressure only version. Alternative seal materials are available.

Part No. Flange Drilling Tank Weld In Pad

Gasket

023/1XXXX800 DIN 65 PN 10 176/3250 5005-332 023/1XXXX805 3” ASA 150 176/3125 5005-204 023/1XXXX8SL DIN65 PN10 /

3" ASA 150 176/3125 5005-930







023/1XXXX800 4 holes Ø 18mm equi-spaced on a 145.0mm PCD 023/1XXXX805 4 holes Ø 18mm equi-spaced on a 152.4mm PCD 023/1XXXX8SL 4 slots Ø 18mm equi-spaced on a 145.0mm to 152.4mm PCD

NB Additional flange drillings are available


82.6 (3.25”)


127.0 (5.00”)Ø

112

(4

.41

”)

0.2

0 (

0.0

08

”)

16

.3 (

0.6

4”)

Ø 190.5 (7.50”)

Page 43


31.8 PSI 4104-0320 48 PSI 4104-0490 53.8 PSI 4104-0570 63.8 PSI 4104-0665 Vacuum setting Vacuum springs 3” Hg 7104-006 6” Hg 7104-012


1 Plastic plug 109782 Cap 1860/00403 Setting locking grubscrew 5121-0014 Pressure spring set/pair see below 4104-XXXX5 M8 lock nut (2) 5112-0046 Vacuum spring pad 1860/00057 Vacuum spring see below 7104-XXX8 Vacuum spring pad 10986/39 Pressure plate see note 1860/00XX

10 Fortyt pressure O ring 5005-10411 Fortyt vacuum O ring 5005-108H12 Vacuum poppet 10983V/313 Body assembly see below 1860/080X

Data80mm

Maxi Hyperflow Relief ValveFlanged Pressure/Vacuum

TM

REL039 REV02-28.06.06

Fitting Details

Part number 000/1PVSK80 contains all parts marked

SEAL KIT

A detailed step-by-step repair manual is available for our Super Maxi Relief Valves in both printed and CD format. Please contact our Sales team for further information.


Flange Drilling Body Assembly

023/1XXXX800 1860/0800 023/1XXXX805 1860/0805 023/1XXXX8SL 1860/08SL

Set Pressure Pressure Plate 9 PSI to 44 PSI 1860/0061 48 PSI to 53.8 PSI 1860/0081 63.8 PSI 1860/0085

NB: part number varies according to specification.


1

2

3

4

5

6

7

8

9

10

11

12

13

Page 44







311/3700 Stud kit (4 x M16)


023/1XX00800 4 holes Ø 18mm equi-spaced on a 145.0mm PCD



023/1XX008SL 4 slots Ø 18mm equi-spaced on a 145 to 152.4mm PCD

Part No. Flange drilling Tank WeldIn Pad

Gasket

023/1XX00800 DIN 65 PN 10 176/3250 5005-332

023/1XX00803 3” BSTD 176/3250 5005-427

023/1XX00805 3” ASA 150 176/3125 5005-204

023/1XX008SL DN65 PN10 /3" ASA 150

176/3125 5005-930

Data80mm Flanged Pressure Only

Maxi Hyperflow Relief ValveTM

Range

Associated Parts

REL068 REV01-05.07.06

Fitting Details


Specification

Weight 5 KgDesign Temperature 200°C (392°F)




Flanged 80mm Maxi Hyperflow Relief Valve

Options

- flanged tankconnection with 80mm nominal bore (see below for flangeoptions). Suitable for a pressure range of between 3 - 66PSI (0.21 - 4.55 bar). Contact parts manufactured in 316stainless steel. Fitted with Fortyt seals as standard.

- combined pressure/vacuum version.Alternative seal materials are available.



Ø 82.6 (3.25”)


Ø 190.5 (7.50”)

Ø 127.0 (5.00”)

111.1

(4.3

7”)

0.2

0(0

.005”)

16.3

(0.6

4”)

Page 45



2 Cap 1860/0040


4 Pressure spring set/pair see below 4104-XXXX

5 Pressure plate see below 1860/00XX




31.8 PSI 4104-0320

48 PSI 4104-0490

53.8 PSI 4104-0570

63.8 PSI 4104-0630

Data80mm Flanged Pressure Only

Maxi Hyperflow Relief ValveTM

REL069 REV01-28.06.06

Fitting Details


SEAL KIT

A detailed step-by-step repair manual is available for our Super Maxi Relief Valves in both printed and CD format.Please contact our Sales team for further information.


Flange Drilling Body Assembly

023/1XX00800 1860/0800

023/1XX00803 1860/0803

023/1XX00805 1860/0805

023/1XX008SL 1860/08SL

Set Pressure Pressure Plate

15 PSI to 44 PSI 1860/0062

48 PSI to 53.8 PSI 1860/0080

63.8 PSI 1860/0084


1

2

3

4

5

6

7

Page 46


CD 0.600 (for Sub-sonic flow) Bore 3.25" DiaType Approval Certificate 97/00072(E1)

Part Nos 023/*****8**




Part Nos 023/*****8**

Data Flow Calculations

TM

REL040 REV01-10.02.04

80MM MAXI HYPERFLOW RELIEF VALVES


flow

90% Volumetric

flow

Psi Bar Nm3/s Ps i Bar Nm3/s Ps i Bar

1 0.07 0.372 1.20 0.08 0.335 1.20 0.08

2 0.14 0.525 2.40 0.17 0.473 2.40 0.17

3 0.21 0.641 3.60 0.25 0.577 3.60 0.25

4 0.28 0.738 4.80 0.33 0.664 4.80 0.33

5 0.34 0.823 6.00 0.41 0.741 6.00 0.41

6 0.41 0.899 7.20 0.50 0.809 7.20 0.50

7 0.48 0.969 8.40 0.58 0.872 8.40 0.58

8 0.55 1.033 9.60 0.66 0.930 9.60 0.66

9 0.62 1.092 10.80 0.74 0.983 10.80 0.74

10 0.69 1.148 12.00 0.83 1.033 12.00 0.83

120% O ver Pressure 120% O ver Pressure


flow

90% Volumetric

flow


11 0.76 1.907 13.20 0.91 1.716 13.20 0.91

12 0.83 1.989 14.40 0.99 1.790 14.40 0.99

13 0.90 2.072 15.60 1.08 1.865 15.60 1.08

14 0.97 2.154 16.80 1.16 1.939 16.80 1.16

15 1.03 2.237 18.00 1.24 2.013 18.00 1.24

16 1.10 2.319 19.20 1.32 2.088 19.20 1.32

17 1.17 2.402 20.40 1.41 2.162 20.40 1.41

18 1.24 2.485 21.60 1.49 2.236 21.60 1.49

19 1.31 2.567 22.80 1.57 2.311 22.80 1.57

20 1.38 2.650 24.00 1.66 2.385 24.00 1.66

21 1.45 2.732 25.20 1.74 2.459 25.20 1.74

22 1.52 2.815 26.40 1.82 2.534 26.40 1.82

23 1.59 2.898 27.60 1.90 2.608 27.60 1.90

24 1.66 2.980 28.80 1.99 2.682 28.80 1.99

25 1.72 3.063 30.00 2.07 2.757 30.00 2.07

26 1.79 3.145 31.20 2.15 2.831 31.20 2.15

27 1.86 3.228 32.40 2.23 2.905 32.40 2.23

28 1.93 3.311 33.60 2.32 2.980 33.60 2.32

29 2.00 3.393 34.80 2.40 3.054 34.80 2.40

30 2.07 3.476 36.00 2.48 3.128 36.00 2.48



Data Flow Calculations

TM

REL041 REV01-10.02.04

80MM MAXI HYPERFLOW RELIEF VALVES




Part Nos 023/*****8**


flow

90% Volumetric

flow


31 2.14 3.558 37.20 2.57 3.203 37.20 2.57

31.8 2.19 3.624 38.16 2.63 3.262 38.16 2.63

32 2.21 3.641 38.40 2.65 3.277 38.40 2.65

33 2.28 3.724 39.60 2.73 3.351 39.60 2.73

34 2.34 3.806 40.80 2.81 3.426 40.80 2.81

35 2.41 3.889 42.00 2.90 3.500 42.00 2.90

36 2.48 3.971 43.20 2.98 3.574 43.20 2.98

37 2.55 4.054 44.40 3.06 3.649 44.40 3.06

38 2.62 4.137 45.60 3.14 3.723 45.60 3.14

39 2.69 4.219 46.80 3.23 3.797 46.80 3.23

40 2.76 4.302 48.00 3.31 3.872 48.00 3.31

41 2.83 4.384 49.20 3.39 3.946 49.20 3.39

42 2.90 4.467 50.40 3.48 4.020 50.40 3.48

43 2.97 4.550 51.60 3.56 4.095 51.60 3.56

44 3.03 4.632 52.80 3.64 4.169 52.80 3.64

45 3.10 4.715 54.00 3.72 4.243 54.00 3.72

46 3.17 4.797 55.20 3.81 4.318 55.20 3.81

47 3.24 4.880 56.40 3.89 4.392 56.40 3.89

48 3.31 4.962 57.60 3.97 4.466 57.60 3.97

49 3.38 5.045 58.80 4.06 4.541 58.80 4.06

50 3.45 5.128 60.00 4.14 4.615 60.00 4.14

51 3.52 5.210 61.20 4.22 4.689 61.20 4.22

52 3.59 5.293 62.40 4.30 4.764 62.40 4.30

53 3.66 5.375 63.60 4.39 4.838 63.60 4.39

53.8 3.71 5.442 64.56 4.45 4.897 64.56 4.45

54 3.72 5.458 64.80 4.47 4.912 64.80 4.47

55 3.79 5.541 66.00 4.55 4.987 66.00 4.55

56 3.86 5.623 67.20 4.63 5.061 67.20 4.63

57 3.93 5.706 68.40 4.72 5.135 68.40 4.72

58 4.00 5.788 69.60 4.80 5.210 69.60 4.80

59 4.07 5.871 70.80 4.88 5.284 70.80 4.88

60 4.14 5.954 72.00 4.97 5.358 72.00 4.97

61 4.21 6.036 73.20 5.05 5.433 73.20 5.05

62 4.28 6.119 74.40 5.13 5.507 74.40 5.13

63 4.34 6.201 75.60 5.21 5.581 75.60 5.21

63.8 4.40 6.267 76.56 5.28 5.641 76.56 5.28

64 4.41 6.284 76.80 5.30 5.656 76.80 5.30

65 4.48 6.367 78.00 5.38 5.730 78.00 5.38

66 4.55 6.449 79.20 5.46 5.804 79.20 5.46

67 4.62 6.532 80.40 5.54 5.879 80.40 5.54

68 4.69 6.614 81.60 5.63 5.953 81.60 5.63




Gasket

019/2XXXX800 DIN 65 PN 10 176/3250 5005-332

019/2XXXX801 DIN 80 PN 6 176/3158 5005-334

019/2XXXX805 3” ASA 150 176/3125 5005-204






311/3700 Stud kit

REL066 REV01-23.02.05

Data80mm Pressure/

Vacuum Super Maxi Relief ValveExtended Body Flanged

TM

Associated Parts

Fitting Details


Options

-flanged tank connection with 80mm nominal bore (seebelow for flange options). Suitable for a pressure range ofbetween 80 - 200 PSI (5.52 - 13.80 bar) and a vacuumrange of between 0 - 24” Hg (0 - 0.81 bar). Contact partsmanufactured in 316 stainless steel. Fitted with PTFEseals as standard.

- pressure only version. 65mm nominal borerange. Alternative seal materials are available.

RangeSpecification













Ø 190.5 (7.50”)

Ø 82.6 (3.25”)

4.0

(0.1

6”)

16.0

(0.6

3”)

0.2

0(0

.008”)

218.2

(8.5

9”)

DIMENSION AOVER SERRATIONS

¼” BSP GAUGE HOLE

Ø 113.8 (4.48”)

Page 49



2 Top cap 1760/0005




6 M8 lock nut (2) 5112-004










87 PSI 6104-0852

116 PSI 6104-1217

Vacuum setting Vacuum springs

1” Hg 7104-001

6” Hg 7104-012


019/2XXXX800 1860/0800

019/2XXXX801 1860/0801

019/2XXXX805 1860/0805

REL067 REV01-23.02.05

Data80mm Extended Body Flanged Pressure/


Fitting Details

Part number contains all parts marked000/2PVSK80

SEAL KIT




1

2

3

4

5

6

14

13

12

11

10

9

8

7

Page 50


Gasket

019/2XXX0800 DIN 65 PN 10 176/3250 5005-332

019/2XXX0801 DIN 80 PN 6 176/3158 5005-334

019/2XXX0805 3” ASA 150 176/3125 5005-204










311/3700 Stud kit

REL049 REV01-16.02.05



Associated Parts

Fitting Details


Options

-flanged tank connection with 80mm nominal bore (seebelow for flange options). Suitable for a pressure range ofbetween 80 - 200 PSI (5.52 - 13.80 bar). Contact partsmanufactured in 316 stainless steel. Fitted with PTFEseals as standard.

- combined pressure/vacuum version. 65mmnominal bore range. Alternative seal materials areavailable.

RangeSpecification









¼” BSP GAUGE HOLE

218.2

(8.5

9”)

Ø 113.8 (4.48”)

4.0

(0.1

6”)

0.2

0(0

.008”)

16.0

(0.6

3”)

Ø 82.6 (3.25”)

DIMENSION AØ 190.5 (7.50”)

Page 51



2 Top cap 1760/0005



5 Spring pair see below 6104-XXXX


7 PTFE O ring 5005-103


REL050 REV00-18.07.01



Fitting Details



80 PSI 6104-0785

90 PSI 6104-0852

100 PSI 6104-1020

110 PSI 6104-1217

150 PSI 6104-1470

160 PSI 6104-1568

174 PSI 6104-1705

191 PSI 6104-1872

200 PSI 6104-1960


019/2XXX0800 1860/0800

019/2XXX0801 1860/0801

019/2XXX0805 1860/0805



SEAL KIT


1

2

3

4

5

6

7

8

Page 52

REL099 REV00-19.09.01

Data2½” BSP Foodgrade Maxi

Highflow Relief ValveTM

Associated Parts

Fitting Details

2½” BSP Foodgrade Extended Body Maxi Highflow ReliefValve

Options

- 2½” BSP male connection with 65mm nominalbore. Suitable for a pressure range of between 3 - 101PSI (0.21 - 6.97 bar) and a standard vacuum setting of0.5” Hg (0.02 bar). Contact parts manufactured in 316stainless steel. Fitted with Fortyt and EPDM seals.

- milk fitting version. Additional vacuum settingsare available.

RangeSpecification



Test certificates supplied as standard. Please seereverse for details on flow rates.


Example shown : 0S/5XXXX


0S/5XXXX 2½” BSP Foodgrade Maxi Highflow valve



176/3156 Hygienic tank weld-in pad

920/07BBSP 0-100 PSIG pressure gauge, bottom entry,stainless steel internal parts

921/07BBSP 0-100 PSIG pressure gauge, bottom entry,brass internal parts

921/07RBSP 0-100 PSIG pressure gauge, rear entry,brass internal parts


SET PRESSURE PSIG

FULLWATERFLOW

(LITRES/SEC) AT

135% SETPRESSURE

125

100

75

50

25

00 25 50 75 100


66.7 (2.63”)

12.7

(0.5

0”)

25.4

(1.0

0”)

180.0

(7.0

9”)

2.5” BSP

Ø 113.8 (4.48”) 15.0

(0.5

8”)

Page 53


1 M8 countersunk screw 11014

2 Lifting cap 10987

3 Adjusting screw 175/0005

4 Cap assembly 176/0009

5 Grubscrew (2) 5121-001

6 Pressure spring see below 5104-XXX


8 Spring pad assembly 176/0067


10 EPDM O ring 5005-255

11 Vacuum poppet 230/0045

12 Fortyt O ring 5005-101

13 Body 176/0610


REL100 REV01-29.08.07

Data2½” BSP Foodgrade

Maxi Highflow Relief ValveTM

Fitting Details



PressureSetting

PressureSpring

Full Water Flow(Litres/Sec)

At Pressure(PSIG)

3 PSI 5104-947 21.3 4.1

7 PSI 5104-946 33.0 9.5

13 PSI 5104-969 44.3 17.6

14 PSI 5104-923 46.0 18.9

15 PSI 5104-923 47.5 20.3

17 PSI 5104-922 50.6 23.0

18 PSI 5104-922 52.1 24.3

20 PSI 5104-804 55.0 27.0

22 PSI 5104-940 57.6 29.7

25 PSI 5104-912 61.4 33.8

26 PSI 5104-912 62.6 35.1

27 PSI 5104-927 63.8 36.5

29 PSI 5104-921 66.1 39.2

35 PSI 5104-958 72.6 47.3

37 PSI 5104-859 75.0 50.0

43 PSI 5104-955 80.5 58.1

50 PSI 5104-950 87.0 67.5

101 PSI 5104-994 123.3 136.4

Vacuum Setting Vacuum Spring

½” Hg 5104-917

SEAL KIT



1

2

3

4

5

5

6

7

8

9

10

11

12

13

14

Page 54


176/2600 100mm milk fitting nut 176/2620 100mm milk fitting weld socket 176/2200 Removable clamped gauze 920/07BBSP 0-100 PSIG pressure gauge, bottom entry,

stainless steel internal parts 921/07BBSP 0-100 PSIG pressure gauge, bottom entry,

brass internal parts 921/07RBSP 0-100 PSIG pressure gauge, rear entry,

brass internal parts

REL101 REV01-21.03.11

DataFoodgrade Milk Fitting Maxi

Highflow Relief ValveTM

Associated Parts

Fitting Details

1

Foodgrade Milk Fitting Maxi Highflow Relief Valve

Options

- 65mm nominal bore. Milk fitting version for hygienic applications. Suitable for a pressure range of between 3 - 50 PSI (0.21 - 3.45 bar) and a standard vacuum setting of 0.5“ Hg (0.02 bar). Contact parts manufactured in 316 stainless steel. Fitted with Fortyt and EPDM seals.

- Additional vacuum settings are available.

RangeSpecification



Test certificates supplied as standard. Please see reverse for details on flow rates.


Example shown : 0M/5XXXX

SET PRESSURE PSIG

FULL WATER FLOW

(LITRES/SEC) AT

135% SET PRESSURE

125

100

75

50

25

00 25 50 75 100


0M/5XXXX Foodgrade milk fitting Maxi Highflow valve


25

.4 (

1.0

0”)

20

6.5

(8

.13

”)

13

.1 (

0.5

2”)

Ø 113.8 (4.48”)

120.9 (4.76”)

Ø 66.7 (2.63”)

Page 55


1 Milk fitting nut (supplied as extra) 176/2600

2 M8 countersunk screw 11014

3 Lifting cap 10987

4 Adjusting screw 175/0005

5 Cap assembly 176/0009

6 Grubscrew (2) 5121-001

7 Pressure spring see below 5104-XXX


9 Spring pad assembly 176/0067


11 EPDM O ring 5005-255

12 Vacuum poppet 230/0045

13 Fortyt O ring 5005-101

14 Body assembly 176/0630

REL102 REV01-29.08.07

DataFoodgrade Milk Fitting

Highflow Relief ValveMaxi

TM

Fitting Details



PressureSetting

PressureSpring

Full Water Flow(M3/H)

At Pressure(PSIG)

17 PSI 5104-922 50.6 23.0

22 PSI 5104-940 57.6 29.7

25 PSI 5104-912 61.4 33.8

26 PSI 5104-912 62.6 35.1

27 PSI 5104-927 63.8 36.5

29 PSI 5104-921 66.1 39.2

32 PSI 5104-921 69.5 43.2

36 PSI 5104-958 73.9 48.6

43 PSI 5104-978 80.5 58.1

44 PSI 5104-978 81.5 59.4

SEAL KIT


Vacuum Setting Vacuum Spring

½” Hg 5104-917

1” Hg 5104-913

1½” Hg 5104-979


1

2

3

4

5

6

6

7

8

9

10

11

12

13

14

Page 56

REL011 REV01-26.09.12

Part Number : 176/7001Bursting disc adaptor flange with ¼”BSP gauge connection to suit 2½”BSP threaded Super Maxi relief valve. The adaptor is bolted to a tank weld-in flange and accepts a 65mm burst disc. Manufactured in 316 stainless steel.


Part Number : 176/3166Recessed tank weld-in flange to suit 2½”BSP threaded Super Maxi relief valve. Drilled to match 176/7001 adaptor flange if a bursting disc is required/ Low profile design to lower the overall projection of the valve and to maximise the tank volume within the frame. Manufactured in 316 stainless steel.

Part Number : S0604Recessed tank weld-in flange to suit 80mm flanged Super Maxi valve with 80mm bursting disc. Drilled 4 x M16 holes on a 152.4 PCD (3"ASA 150). Manufactured in 316 stainless steel.

Fitting Details

Fitting Details

Fitting Details

DataSuper Maxi Relief Valve

Ancillaries - Special Flanges

®

139.7

Ø129.5

Ø76.2

25.4

49.0

34.5

2.5"BSP

Ø92.7 SERRATIONS

6 X M10 HOLES EQUI-SPACED ON A 105 PCD

Ø27.2

Ø193.0

Ø216.0

Ø127.0 SERRATIONS

Ø82.6

65.3

4 X M16 HOLES EQUI-SPACED ON A 152.4 PCD (3"ASA 150)

2.5"BSP

21.6

Ø86.4 SERRATIONS

Ø89.0 SERRATIONS

Ø127.0

0.25"BSP GAUGE CONNECTION(6 X 11.0 HOLES

ON A 105 PCD)

Page 57

REL012 REV01-20.09.12

Part Number : 176/3125To suit 80mm flanged Super Maxi valve with 80mm bursting disc. Manufactured in 316 stainless steel.

Part Number : 176/3035To suit 2½” BSP threaded Super Maxi valve with adaptor flange and 65mm bursting disc or 65mm flanged Super Maxi with 65mm bursting disc. Manufactured in 316 stainless steel.

Description Part No.

Tank weld in flange 176/3150Gasket 5005-398Bolt kit 176/7021


Tank weld in flange 176/3125Gasket 5005-621Stud kit 311/3700


Tank weld in flange 176/3035Adaptor flange 176/3030


Part Number : 176/3150To suit 2½” BSP Super Maxi valve or 176/7001 adaptor flange with 65mm bursting disc. Manufactured in 316 stainless steel.

threaded


Ancillaries - Weld-in Flanges

®

6 HOLES M10 EQUI-SPACED ON A 105.0 PCD

Ø 127.0

2.5"BSP

25.4

Ø 92.7 STD SERRATIONS

Associated Parts

Associated Parts

Associated Parts

Fitting Details

Fitting Details

Fitting Details

26.9

4 HOLES M16 ON A 152.4 PCD (3" ASA 150)

Ø 190.0

Ø 82.5


30

.0

4 HOLES M16 ON A 139.7 PCD

Ø 178.0

2.5"BSP


Page 58

Super Maxi Bursting Disc

The Super Maxi bursting disc is designed to fit in series with a flanged pressure only Super Maxi relief valve. Discs are manufactured to Fort Vale’s specifications by a carefully selected disc manufacturer. NOTE : Fitting a bursting disc reduces valve flow rate.

Tank Weld-In Socket

Clamped Type Gauze Ring

Super Maxi Cowl

Heavy-duty tank weld-in socket with over-size thread to alleviate the need for retapping after welding. Available in 1½” BSP and 2½”BSP. Contact parts manufactured in 316 stainless steel.

The Super Maxi relief valve cowl is designed to maintain flow rates without being unnecessarily bulky. Fitted with gauze from 316 quality stainless steel wire of 300 microns with holes no greater than 500 microns mean diameter.

Clamped type flame resistant gauze rings are available for relief valves and are designed to be clamped around the valve body when transporting inflammable cargoes.

The gauze is constructed from 316 stainless steel wire of 300 microns with holes no greater than 500 microns mean diameter.

NOTE : Fitting a 176/2900 gauze to a reduces flow rate by 1%.

65mm Super Maxi relief valve


1½” BSP socket 600/1010 2½” BSP socket 600/1000


Clamped gauze ring to suit Super Maxi valve 176/2900


Please contact our Sales team to discuss required disc setting.

REL013 REV02-13.06.12


65mm bursting disc 862/XXXX

80mm bursting disc 864/XXXX


Cowl for 2½” BSP Super Maxi valve 176/6000


Ancillaries

®

Page 59

Data Relief Valve AncillariesTM

REL014 REV00-13.11.01

Tank Seals

Tank seals - standard material (supplied with valve) isblack rubber with PTFE envelope.


Standard seal 5005-046

2½” CNAF seal 5005-026

2½” solid PTFE seal 5005-027

Pressure Gauge

The pressure gauge is for mounting in the relief valveflange gauge connection for pressure readings in tank orabove a burst disc when fitted. 0.25” BSP connection, 0 -290 PSIG scale.


Pressure gauge 0-100 PSIG, bottomentry, stainless steel internal parts

920/07BBSP

Pressure gauge 0-100 PSIG, bottomentry, brass internal parts

921/07BBSP

Pressure gauge 0-100 PSIG, rear entry,brass internal parts

921/07RBSP

Pressure gauge 0-290 PSIG, bottomentry, brass internal parts

921/20BBSP

Super Maxi Burst Disc Adaptor

The burst disc adaptor enables 2½” BSP female screwedtank socket, reference 600/1000, to receive burst disc andscrew valve. Contact parts manufactured in 316 stainlesssteel. Total height above socket when assembled withvalve, burst disc and gasket is 5.5” maximum.


Burst disc adaptor (disc not included) 176/7020


REL150 REV00-16.04.14

2½”BSP Super Maxi with bursting disc, gauge, adaptor flange and socket

Flanged Super Maxi with tank weld-in flange bursting disc and

2½”BSP Super Maxi with weatherproof cowl and tank weld-in socket



Fitting Details

®

2½”BSP STANDARD SUPER MAXI010/XXXXX

SUPER MAXI COWL176/6000

TANK WALL

2½”BSP TANK WELD-IN SOCKET600/1000

2½”BSP STANDARD SUPER MAXIWITH MANUAL VENT BUTTON01B/XXXXX

0-100 PSI PRESSURE GAUGE92X/07BBSP

TANK WALL

BURSTING DISC65mm - 862/XXX

BURSTING DISC ADAPTOR FLANGE176/7020

2½”BSP TANK WELD-IN SOCKET600/1000

FLANGED STANDARD SUPER MAXI013/XXXXX

TANK WALL

BURSTING DISC65mm - 862/XXXX80mm - 864/XXXX

TANK WELD-IN FLANGE176/XXXX

Page 61

A supply air filter with auto drain.

A pressure regulator and supply air pressure gauge (0-160 PSI).

A pressure or vacuum selection control valve.

A digital pressure and vacuum gauge.

A 3-way control valve incorporating a lap function, which allows the pressure to be held within the valve.

A 2½” BSP stainless steel socket for fitting the valves to be tested.

A laser marked stainless steel enclosure complete with bench mounting.

FeaturesFitting Details

Part number : 400/8000

DataPressure/Vacuum Test Rig

& Tool Kits

®

Associated Parts Part No.

Adaptor flange to suit: 2.5” BSP to DIN65 PN10 2.5” BSP to DIN80 PN6 2.5” BSP to 3” ASA 150

425/1000

2½”BSPM X 3”NPTM adaptor 400/8280

Associated Parts

REL015 REV03-02.07.13

Maintenance Manual

A detailed step-by-step repair manual is available for our Super Maxi Relief Valves in both printed and electronic format. This manual provides details on identification, pressure and vacuum leak tests and refurbishment. A fully laminated printed version is available on request.


1½” & 2½” Twinact Relief Valve Tool Kit 400/2000 2½” BSP & Highflow Super Maxi Relief Valve Tool Kit

400/8100

65mm & 80mm Flanged Super Maxi Relief Valve Tool Kit

400/8300

Footvalve & Relief Valve Seat Repair Kit 400/2600

Tool Kits

For the maintenance and repair of relief valves, we supply the following tool kits which comprise of all the proprietary tools required to dismantle and re-assemble our range of valves efficiently and quickly, without damaging the seals. For tool kit contents, please contact our Sales office.


Pressure / Vacuum Test Rig - is used for the testing of any pressure or vacuum Super Maxi, Twinact, Uniact, Minnow and Steam Relief Valve. Connection is by a 2½” BSP socket mounted on top of the rig with adaptors available upon request. The rig comprises of a digital pressure and vacuum gauge and two control valves.

The testing range of the rig is -10 PSI to 100 PSI (-0.7 to 6.9 Bar).

Supply connection to the test rig is via a 1/4” BSP female socket on the back of the rig.

Operating Instructions available - OPIN26i


Super Maxi Relief Valve Maintenance Manual – printed format

MM007

Super Maxi Relief Valve Maintenance Manual – printed & fully laminated

LMM007

0

2

46

8

10

11

¼” BSP CONNECTION

299.7 (11.80”)

323.9 (12.75”)

254.0

(10.0

”)

299.7

(11

.80”)

356.4 (14.03”)

2½” BSP

6.0

(0.2

4”)

164.4

(6.4

7”)

Page 62

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Fort Vale UKHead Office & Manufacturing PlantTel : +44 (0)1282 687120Fax : +44 (0)1282 687110Email : [email protected]

Fort Vale USATel : +1 281 471 8100Fax : +1 281 471 8116Email : [email protected]

Fort Vale NetherlandsTel : +31 (0)180 483333Fax : +31 (0)180 410797Email : [email protected]

Fort Vale Russian FederationTel : +7 916 538 7289Fax : +7 495 231 8225Email : [email protected]

Fort Vale P.R. ChinaTel : +86 21 6442 1367Fax : +86 21 6442 1376Email : [email protected]

Fort Vale SingaporeTel : +65 6515 9950Fax : +65 6515 3034Email : [email protected]

www.fortvale.com

All goods supplied will be subject to Fort Vale Engineering Ltd Terms and Conditions of Sale (Ref. FV4) which are available upon request, or may be viewed at www.fortvale.com.

Please note that this brochure and the contents herein remain the property of Fort Vale Engineering Limited.

This brochure may not be copied or reproduced, or the information contained herein divulged to any third party without the prior written permission of Fort Vale Engineering Limited.

Repair/refurbishment/resetting of Fort Vale valves may be carried out only by trained and authorised personnel. Fort Vale Engineering Limited shall not, in any circumstances, be liable for injuries, losses, expenses or damage, direct or consequential, sustained by the buyer or any person which may in any degree be attributable to the adoption, either by the buyer or any third party, of technical or other information, data or advice given on behalf of Fort Vale Engineering Limited or however otherwise caused in relation to the use of its products in accordance with Fort Vale Engineering Limited’s recommendation.

The specifications included in this catalogue are intended to be generic and must be interpreted as equivalent or functionally equivalent. The identification of many items is facilitated by illustrations (photographs and line drawings). The mention of, or reference to specific companies, national standards, or trade names, including those that might appear on the photographs, is intended for illustration purposes only. It does not imply an endorsement, preference or availability of any specific standard, brand or supplier.

The data and information contained herein is being provided for information only and without responsibility, and Fort Vale Engineering Limited makes no representations or warranties, either expressed or implied, as to the accuracy, completeness, or fitness for a particular purpose. Fort Vale Engineering Limited does not accept any responsibility or liability with regard to the reliance on, or use of this data and information.

REV06_06.08.12

®

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