sunstar plastotech private limited plastotech private limited... · worked for 50+ manufacturing...

SUNSTAR PLASTOTECH PRIVATE LIMITEDwww.sunstarplast.com

Copyright @Sunstar Plastotech Pvt Ltd. Pune.

Concept Conquer Execute

CONTENTS

• INTRODUCTION & BACKGROUND• VISION & MISSION• KEY PERSONNEL• ORGANIZATION CHART• QUALITY POLICY & QUALITY MANAGEMENT SYSTEM• MANUFACTURING SETUP• TOOL ROOL SETUP• TECHNOLOGY DRIVEN INNOVATIONS• KEY FEATURES & MARKET WE SUPPORT

• PRODUCT PORTFOLIO

• CONTACT DETAILS

Copyright @Sunstar Plastotech Pvt Ltd. Pune.2

Business Area :- Plastic Moulding Products & Allied Status :- PRIVATE LIMITED COMPANYIncorporation Date :- December 2015No of Directors :- 4CIN No :- U36109PN2015PTC157383VAT/TIN No :- APPLIEDPAN No :- AAWCS455NESISC No :- APPLIEDArea :- 40000 Sq. Ft.No.of Employees :- 35 NosBusiness :- 30 Mn INRBankers :- HDFC Bank , Pune

Copyright @Sunstar Plastotech Pvt Ltd. Pune. 3

INTRODUCTION & BACKGROUND

INTRODUCTION


VISION & MISSION

To be the first choice partner for new product design, toolmanufacturing, plastic components supplies and assembly formajor clients in Automobile, Engineering, Consumer Electronics,White goods and Home appliances, Telecommunication, Electrical,Lighting and Power industries and Housewares products for Retailmarket in India and globally.

• Vision

• Mission

To work and improve continuously on Knowledge, Technology,Infrastructure and People skills in order to provide one stopcomplete solutions to customers and deliver the first time rightproduct and services every time and ensure customer delight !!

5Copyright @Sunstar Plastotech Pvt Ltd. Pune.

KEY PERSONNEL

Directors

Mr. Nilesh N. Naik [Managing Director]

BTECH E & TC.

30 Yrs Of Experience in Plastic Moulding Products Manufacturing.

Worked as Managing Director – KOSI Plast Pvt Ltd. Pune.

Served Customers Like Whirlpool, LG , Sharp , IKEA , IDEX , SYMPHONY

Mr. Uttam Dhore [Director]

B.Sc Statistics, Diploma Software Engineering.

24 Yrs of Experience in Software Industry, Mgf. ERP Domain.

Worked for 50+ Manufacturing Customers for ERP , Business

Automation Software

Mrs. Shanta Karale [Director]

M.Com , DCE.

22 Yrs of Experience in Finance , Banking System & General Admin.

Mr. Indraneel N. Naik [Director]

BSL LLB


ORGANIZATION CHART


Nilesh NaikManaging Director

Milind Ghodnadikar

Sr. Manager

(Accounts &

Finance)

Sandeep Kate

Manager(Production

Planning)

Ghanyasham

Bhoge

Manager(Manufacturing)

Satish Memane

Dy. Manager(Plant Maintenance)

Indraneel Naik

Director(Sales & Marketing)

R.U. Dhore

Sr. Manager(Quality Systems)

Maruti Thite

Officer(HR & Admin)

Sanjay GawandiOfficer

(Stores & Dispatch)

Vinod Phavade

Supervisor

Mahadev Patel

Supervisor

Vinod Patel

3QA Inspector

Deepak

QA Inspector

Sandeep Kate

Manager(Materials)

QUALITY POLICY


It is the policy of the company to provide products and services that meet or exceed Customer Requirements and Standards . We set and reviewthe Quality objectives , achieve highest possible excellence in Quality Performance.

QUALITY MANAGEMENT SYSTEM

9Copyright @Sunstar Plastotech Pvt Ltd. Pune. Copyright @Sunstar Plastotech Pvt Ltd. Pune.

Quality Management

System

Implementation of

StandardCertification

Internal Benefit External Benefit

• Increased Process control

• Increased Quality of products

and services

• Increased Productivity

• Increased efficiency

Lower costs Increased Income

Increased financial

performance

• Increased Process control

• Increased Quality of products

and services

• Increased Productivity

• Increased efficiency

QUALITY MANAGEMENT SYSTEM

Management Responsibility

1. Quality Policy

2. Quality Objectives and Targets

3. Identification of customer requirements

4. Management Reviews

Measurement Analysis and Improvement

1. Inspection and Testing

2.Internal Quality Audits

3. Corrective Preventive Actions

4. Calibration and Maintenance

Resource Management

1. People competency

2. Facilities Management

3. Document and Data Control

4. Training and Development

Management Responsibility

1. Feasibility reviews

2. Product Design and Control

3. Process Design and Control

4. Production Part Approval Process

QMS

QUALITY SYSTEMS


QUALITY EQUIPMENTS


SR. INSTRUMET MAKE & MODEL SPECIFICATION QTY.

1 HV TESTER AGRONIC 0 TO 6KV & 0 - 30 mA 2 NOS.

2 DIGITAL IR TESTER MECO 0 to 100 Mega ohms at 500V DC 2 NOS.

3 EARTH CONTACT RESISTANCE TESTER SENSOR'S INDIA 0 TO 30 A , 0 TO 5 Volt. Variable transformer 0 – 270 V 2 NOS.

4 MULTIMETER MECO 801-L ACV-400M-750V, 400 ohms TO 400 M ohms 1 NOS.

5 LEAKAGE CURRENT TESTER MECO 0 - 500 Micro Amp. 2 NOS.

6 ANEMOMETER LUTRON AM4201 0.4m/s to 30 m/s Max 1 NOS.

7 TORQUE DRIVER 2 NOS.

8 PIN GUGES & HEIGHT GAUGE

9 FLOW CUP , GLOSS METER

10 FREQUENCY CONVERTOR 5 KVA / 10 NOS 1 NOS.

11 DIGITAL VERNIER CALIPER MITUTOYO 0 to 300mm with 0.02LC 1 NOS.

12 DIGITAL MICROMETER MITUTOYO 0 to 25mm 0.001LC 1 NOS.

13 DIGITAL THERMOMETER 0 to 100 deg cent & 0.1LC 1 NOS.

14 MERCURY HYDRO METER 0 to 100 deg cent & 0.5LC 1 NOS.

15 ULTRASONIC WELDING MACHINE M/S BRANSON UTLTRASONIC Ultrasonic Hand Gun 150W, Booster, Horn 2 NOS.

16 PRE HEATING OVEN Heating Range upto 100 deg cent max with +/ - 2 deg 1 NOS.

17 BS TESTER FOR CORR BOX. BST 7/35SU Make : Linux 1 NOS.

18 UV THICKNESS TESTER 1 NOS.

MANUFACTURING SET UP


SRLMACHINE ►

UNITMITSUBISHI

650T

FERROMATIK

MILLACRON

500T

FERROMATIK

MILLACRON

450T

FERROMATIK

MILLACRON

300T

HAITIAN

200TSPECIFICATION ▼

1 SCREW DIAMETER MM 90 80 80 65 45

2 THEORITICAL INJECTION VOLUME cm3 3140 1810 1607 863 320

3INJECTION

WEIGHT

PS gram 2890 1722 1531 821 291

PE gram

4 INJECTION PRESSURE kg/cm2 1820 1843 1463 1400 1900

5 INJECTION RATE cm3/sec 790 477 458 393 165

6 PLASTICIZING CAPACITY kg/hr 445 270 240 75

7 SCREW SPEED rpm 152 149 169 255 245

8 INJECTION STROKE mm 495 332 320 260 201

8 MOULD CLAMPING FORCE ton 850 600 450 300 200

10 PLATEN SIZE [ H x V ] mm 1530 x 1530 1245 x 1250 1010 x 1010 880 x 880 705 x 705

11 TIE BAR DISTANCE [ H x V ] mm 1060 x 1060 870 x 870 710 x 710 620 x 620 470 x 470

12MOULD HEIGHT (MM)

MIN mm 450 400 540 [300] 470 [250] 180

13 MAX mm 1000 620

14 MOULD OPEMING STROKE mm 1350 800 960 960 430

15 OPEN DAYLIGHT mm 1800 1650 1500 [1260] 1300 [1260] 1050

16EJECTOR

EJECTOR FORCE ton 20.2 12 70 7 5

17 EJECTOR STROCK mm 200 250 125 100 140

MANUFACTURING UTILITY SET UP


Sr. No Description Make Quantity Capacity

1 GAS COMPRESSURE -1 BAUR 1 Nos 215 LPM

2 GAS COMPRESSURE -2 BAUR 1 Nos 460 LPM

3 GAS GENRATOR GAS-TECH 1 Nos 7 BAR

4 AIR COMPRESSURE- 1 ELGI 1 Nos 110CFM

5 AIR COMPRESSURE- 2 ELGI 1 Nos 290 CFM

6 CRANE ELECTROMECH 3 Nos 12 TON & 5 TON

7 DEHUMIDIFIER PRASAD COACH 1 Nos 300 KG[100X3]

8 MIXER LOCAL MAKE 1 Nos 100 KG

9 GRINDER LOCAL MAKE 2 Nos 25 HP

TOOL ROOM SETUP


We are having a full fledged tool room back up which is located at

Chinch wad Pune . Here we can design & manufacture moulds up to

450T & can undertake repair / modification & reconditioning of any

mould.

Sr. No.

MACHINES QTY.

1 DIGITISER (RENISHAW) with RETROSCAN 200 SOFTWARE, UK 1 Nos.

2 5030 EDM (SPARK EROSION MACHINE) 1 Nos

3 CAD CAM STATIONS 1 Nos

4 ULTRA SONIC POLISHING MACHINE - GESSWIN USA 1 Nos

5 MESURING MICROSCOPE 1 Nos

6 MOULD FLOW PLASTICS INSIGHT (MPI) 1 Nos

7 LASER WELDING MACHINE 1 Nos

TOOL ROOM - STRENGTHS & FACILITY


• We have mould makers with 15 years experience in Automotive

and engineering components who passed out from reputed

institution called NTTF.

• We have in-house mould designing ,laser welding , machining

and assembly facility equipped with all tool room machines.

• We are updated Germen and US based imported machines and

materials for mould works.

• We help to improve the productivity by eliminating the secondary

operations after Moulding , damaged cavity correcting etc.

TECHNOLOGY DRIVEN INNOVATIONS


• SOPHISTICATED INHOUSE MOLD DEVELOPMENT CAPABILITY.• PRECISION MOLDS FOR DEMANDING & CRITICAL APPLICATIONS.• OVER 2000 MOULDS DEVELOPED TILL DATE. AVERAGE 50 MOLDS

/ YEAR.

Concept Design Tooling Production



PHILIPS LSB PROJECT

• PREVIOUS DESIGN WAS NOT SERVICABLE

• ADDED NEW PART NAMED AS TECHNICAL FACIA WHICH ENABLES SPEAKER SERVICING



3 PHASE WATT-HOUR METER , BASE

• PCB CLICK FIXING

• MULTIPLE COUNTER AND LCD ARRANGMENT

• TERMINAL BLOCK CLICK FITTING

• DUST PROOF CASING AS PER STD.(IP55)

• ULTRASONICALLY WELDED WITH TOP COVER



GLES CRATE

• CYCLE TIME REDUCTION 20%

• DIFFERENT FEED SYSTEM ARE ANALYSED

• MACHINE SELECTION BASED ON MOULD FLOW ANALYSIS

KEY FEATURES AND MARKET WE SUPPORT

We support Indian and Global Clients in various industry segment :

• High Precision Engineering• Automobile and Auto Components• Consumer Electronics • White Goods / Home Appliances• Electrical, Lighting and Power• Office Automation Equipment• Telecommunication• Retail Industries


• Latest Technology Set up• Complete Solutions Provider - Concept

> Design > Tooling > Manufacturing > Assembly

• Plant Facility located at Strategic locations - Pune.

• Engineering / Development centers (Associated) - Pune - CAD / Pro E.

• Complete Tool Room Setup/Skills (Associated).

• State of the art manufacturing Setup -Injection Moulding machines from 200T to 650T

• Customized Assembly / Sub- assembly facility

KEY CUSTOMERS

KEY FEATURES OUR MARKETS

PRODUCT PORTFOLIO


RETAIL PRODUCT PORTFOLIO


CONTACT INFORMATION


Copyright @Sunstar Plastotech Pvt Ltd. Pune.

Concept Conquer Execute

sunstar plastotech private limited plastotech private limited... · worked for 50+ manufacturing...

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