sugar mill spares - brochure - 2020

4
An ISO 9001:2015 Certified Company Sales: [email protected], W: www.yutech.in YUTECH SUGAR MILL SPARES Best Quality No Compromise MACHINED SUGAR FACTORY SPARES YUTECH is a well known Brand in the Sugar Industry for providing over 40 years of Excellent Services with High Quality Automation and Instrumentation Solutions for the Sugar Industry. With the Blessings of our beloved Sugar Industry, we are now set to enter a new phase of Business. That of Manufacturing Machined Mechanical Spares for Mills, Carriers, Boilers and other applications. We have a fixed road map for this business with a Clear Slogan - Best Quality No Compromise We manufacture Sugar Mill Spares as per given specifications & drawings using Material of Construction (MOC) as per Client's requirement. EN Series Bars, MS, SS, Cast Iron, Cast Steel, Phosphor Bronze and Gun Metal are some of the most commonly used materials of construction other materials can be used if required. An ISO 9001:2015 Certified Company

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Page 1: Sugar Mill Spares - Brochure - 2020

An ISO 9001:2015 Certified Company Sales: [email protected], W: www.yutech.in

YUTECH SUGAR MILL SPARES

Best Quality No Compromise

MACHINED SUGAR FACTORY SPARES

YUTECH is a well known Brand in the Sugar Industry for providing over 40 years of Excellent Serviceswith High Quality Automation and Instrumentation Solutions for the Sugar Industry. With the Blessings ofour beloved Sugar Industry, we are now set to enter a new phase of Business. That of Manufacturing Machined Mechanical Spares for Mills, Carriers, Boilers and other applications.

We have a fixed road map for this business with a Clear Slogan - Best Quality No Compromise

We manufacture Sugar Mill Spares as per given specifications & drawings using Material of Construction (MOC) as per Client's requirement. EN Series Bars, MS, SS, Cast Iron, Cast Steel, Phosphor Bronze and Gun Metal are some of the most commonly used materials of construction other materials can be used ifrequired.

An ISO 9001:2015 Certified Company

Page 2: Sugar Mill Spares - Brochure - 2020

Please visit our website www.yutech.in for more details and presentations

MACHINED SUGAR MILL SPARES:

We manufacture Sugar Mill Spares as per given Drawing and using Material of Construction (MOC) as per Client's requirement. We commonly use EN Series Bars, MS, SS, Cast Iron, Cast Steel and Gun Metalas Materials of Construction other materials can be used as per requirement. We never compromise on Quality and We provide Test Reports of MOC along with the Test Reports of the final product.

Trash Plate Bolts and Nuts - MOC: MS, EN8, EN19, EN24.

Tension Bolts - MOC: MS, EN8, EN19, EN24, Cast Steel IS2708

Scraper Plate Bolts - MOC: MS, EN8, EN19, EN24.

Specialized Bolts for various applications - MOC: MS, EN8, EN19, EN24, SS202, SS304, SS316

Special Nuts and Bolts as per drawing:

Juice Ring as per drawing:

Juice Ring – MOC: MS Fabricated, Cast Steel or Cast Iron

Mill Trash Plate as per drawing:

Mill Trash Plate – MOC: Cast Steel

Bearing Liners:

Bearing Liners – MOC: Gun Metal, Phosphor Bronze

Bearing Housing:

Bearing Housing – MOC: Cast Steel or Cast Iron

Bushing:

Bushing – MOC: Gun Metal, Phosphor Bronze, PTFE

Bearing Liners, Bushings and Housing as per drawing:

Crown Pinion as per drawing:

Crown Pinion – MOC: Cast Steel Grade IS2708

Square Coupling as per drawing:

Square Coupling – MOC: Cast Steel Grade IS2708

Muff Coupling as per drawing:

Square Coupling – MOC: Cast Steel Grade IS2708

Key provided separately if required and ordered as per drawing

Gears as per drawing:

MOC: EN8, EN19, EN24,Cast Steel Grade Is2708, Case Hardened Material 20MnCr5 / EN10084,

EN353, 8620

Gear Type:

Spur Gears

Helical Gears

Bevel Gears

Worm and Worm Wheel

Rack and Pinion

Repair and Modification of all above types of Reduction Gear Box as per drawing and

detailed specifications

YUTECH SUGAR MILL SPARES

Best Quality No Compromise

Page 3: Sugar Mill Spares - Brochure - 2020

Sales: [email protected], Technical: [email protected], W: www.yutech.in

Cane Cutting Knives - MOC: As per specification

Cane Cutting Knives as per drawing:

MACHINED SUGAR MILL SPARES:

Cane Cutter Shaft Keyway - MOC: As per specification

Cane Cutter Shaft Keyway as per drawing:

Cane Cutter Shaft Keyway - MOC: As per specification

Shafting as per drawing and detailed specifications:

Machined Spares MOC: As per specification

Other Machined Spares as per drawing and detailed specifications:

Special Nuts and Bolts - MOC: As per specification

Special Nuts and Bolts as per drawing:

CARRIER, CONVEYOR AND CHAIN SPARES:

Simplex

Chain Sprocket as per drawing - MOC: CS Grade 2708, 1030, 1020:

DuplexTriplex

Rakes and Slats - MOC: Mild Steel (MS) or any other as specified

Rakes and Slats for Carriers as per drawing:

Chain Rollers - MOC: EN8, Case Hardened Materials as per requirement

Chain Rollers as per Drawing and Detailed Specification:

Chain Pins - MOC: EN8, Case Hardened Materials as per requirement

Chain Pins as per Drawing and Detailed Specification:

Sprocket Shaft - MOC: EN8, En9, En19 to be used in the following applications:

Sprocket Shaft as per Drawing and Detailed Specification:

Rake and Inter-Rake Carrier Shaft (Drive and Driven)Bagasse Carrier and Reverse Bagasse Carrier Shaft (Drive and Driven)Bucket Elevator Shaft

Idlers - MOC: Cast Steel, Cast Iron

Belt Conveyer Idlers as per Drawing and Detailed Specification:

Fire Bar - MOC: High Chrome Cast Iron or as specified

Fire Bar as per drawing and Detailed Specification:

BOILER SPARES:

Pulsating Grate Spares - MOC: High Chrome Cast Iron or as specified

Pulsating Grate Spares as per drawing and Detailed Specification:

Bearing Housing - MOC: As specified

Bearing Housing as per drawing and Detailed Specification:

Furnace Door - MOC: Cast Steel, Cast Iron

Furnace Door as per drawing and Detailed Specification:

YUTECH SUGAR MILL SPARES

Best Quality No Compromise

Page 4: Sugar Mill Spares - Brochure - 2020

Note: Company reserves all rights to make any improvements and/or changes in any product or model as it deems fit from time to time.

Authorized Channel Partner:YU TECHNOLOGIES PVT. LTD.,HO & Works: B8/5, Opposite Power Substation, MIDC-Miraj, 416 410, Distt: Sangli, Maharashtra, India.T: +91 264 4042; +91 916 832 4851, 911 22 49727 / 8W: www.yutech.in; E: [email protected];Sales: [email protected]; [email protected] Tech Support: [email protected]

Manufacturing Facility:

MECHANICALSPARES AND EQUIPMENT

FORSUGAR INDUSTRY

TURNKEY AUTOMATION

SOLUTIONS FOR PROCESS

AND POWER INDUSTRIES

TURNKEY INSTRUMENTATION

SOLUTIONS FOR PROCESS

AND POWER INDUSTRIES

CONCENTRICSPLIT DIAPHRAGM

(IRIS) VALVESDISPLAYS &

CONTROLLERS, INSTRUMENTS, TRANSMITTERS

AFTER SALESERVICES

MAINTENANCE SERVICES & AMC

SUGAR MILLAND PROCESS

SPECIFICINSTRUMENTS

ANDANALYZERS

YUTECH SUGAR MILL SPARES

Best Quality No Compromise

All Sugar IndustrySpares, Automationand Instrumentation

SolutionsUNDER ONE ROOF

Gear Cutting Machine: Make - Toss, Modules - 1-20, OD - 1500mm, Facewidth - 500mmHorizontal Lathe Machines:

Length5 Feet5 1/2 Feet7 Feet7 Feet12 Feet

Centre Height6"8"10"10"12"

Spindle Bore40 mm50 mm53 mm65 mm105mm

MakeAnil3MSagarAtlasSagar

Milling Machine: Make - Victoria, Model - 2, X Axis - 800mm, Y Axis - 300mm, Z Axis - 400mmDrilling Machines:

Drill Capacity25mm38mm

TypeHorizontalRadial

MakeKMTSiddhapura

Stroke300mm24"

TypeVerticalHorizontal

MakeMoralSagar

Shaping / Slotting Machines:

Overhead Crane Hoist: 5 Ton CapacityHydraulic Press: 100 Ton CapacityWelding Machines: 400 AmpsRoller Bending Machine: 1 Mt LongForge Hammer Machine: 100 Kg CapacityBand Saw: 200 mm Capacity

Machinery Setup:

NameVernier CalipersDial VernierVernier CalipersOutside MicrometerInside MicrometerSpan MicrometerDial Bore GuageDepth MicrometerHeight Guage

Capacity12"8"24"0-500mm0-500mm0-400mm0-600mm0-100mm24"

Measurement ofID and ODID and ODID and ODODIDSpan SizeIDDepthHeight

Measuring Instruments Setup: