sugar mill spares - brochure - 2020
TRANSCRIPT
An ISO 9001:2015 Certified Company Sales: [email protected], W: www.yutech.in
YUTECH SUGAR MILL SPARES
Best Quality No Compromise
MACHINED SUGAR FACTORY SPARES
YUTECH is a well known Brand in the Sugar Industry for providing over 40 years of Excellent Serviceswith High Quality Automation and Instrumentation Solutions for the Sugar Industry. With the Blessings ofour beloved Sugar Industry, we are now set to enter a new phase of Business. That of Manufacturing Machined Mechanical Spares for Mills, Carriers, Boilers and other applications.
We have a fixed road map for this business with a Clear Slogan - Best Quality No Compromise
We manufacture Sugar Mill Spares as per given specifications & drawings using Material of Construction (MOC) as per Client's requirement. EN Series Bars, MS, SS, Cast Iron, Cast Steel, Phosphor Bronze and Gun Metal are some of the most commonly used materials of construction other materials can be used ifrequired.
An ISO 9001:2015 Certified Company
Please visit our website www.yutech.in for more details and presentations
MACHINED SUGAR MILL SPARES:
We manufacture Sugar Mill Spares as per given Drawing and using Material of Construction (MOC) as per Client's requirement. We commonly use EN Series Bars, MS, SS, Cast Iron, Cast Steel and Gun Metalas Materials of Construction other materials can be used as per requirement. We never compromise on Quality and We provide Test Reports of MOC along with the Test Reports of the final product.
Trash Plate Bolts and Nuts - MOC: MS, EN8, EN19, EN24.
Tension Bolts - MOC: MS, EN8, EN19, EN24, Cast Steel IS2708
Scraper Plate Bolts - MOC: MS, EN8, EN19, EN24.
Specialized Bolts for various applications - MOC: MS, EN8, EN19, EN24, SS202, SS304, SS316
Special Nuts and Bolts as per drawing:
Juice Ring as per drawing:
Juice Ring – MOC: MS Fabricated, Cast Steel or Cast Iron
Mill Trash Plate as per drawing:
Mill Trash Plate – MOC: Cast Steel
Bearing Liners:
Bearing Liners – MOC: Gun Metal, Phosphor Bronze
Bearing Housing:
Bearing Housing – MOC: Cast Steel or Cast Iron
Bushing:
Bushing – MOC: Gun Metal, Phosphor Bronze, PTFE
Bearing Liners, Bushings and Housing as per drawing:
Crown Pinion as per drawing:
Crown Pinion – MOC: Cast Steel Grade IS2708
Square Coupling as per drawing:
Square Coupling – MOC: Cast Steel Grade IS2708
Muff Coupling as per drawing:
Square Coupling – MOC: Cast Steel Grade IS2708
Key provided separately if required and ordered as per drawing
Gears as per drawing:
MOC: EN8, EN19, EN24,Cast Steel Grade Is2708, Case Hardened Material 20MnCr5 / EN10084,
EN353, 8620
Gear Type:
Spur Gears
Helical Gears
Bevel Gears
Worm and Worm Wheel
Rack and Pinion
Repair and Modification of all above types of Reduction Gear Box as per drawing and
detailed specifications
YUTECH SUGAR MILL SPARES
Best Quality No Compromise
Sales: [email protected], Technical: [email protected], W: www.yutech.in
Cane Cutting Knives - MOC: As per specification
Cane Cutting Knives as per drawing:
MACHINED SUGAR MILL SPARES:
Cane Cutter Shaft Keyway - MOC: As per specification
Cane Cutter Shaft Keyway as per drawing:
Cane Cutter Shaft Keyway - MOC: As per specification
Shafting as per drawing and detailed specifications:
Machined Spares MOC: As per specification
Other Machined Spares as per drawing and detailed specifications:
Special Nuts and Bolts - MOC: As per specification
Special Nuts and Bolts as per drawing:
CARRIER, CONVEYOR AND CHAIN SPARES:
Simplex
Chain Sprocket as per drawing - MOC: CS Grade 2708, 1030, 1020:
DuplexTriplex
Rakes and Slats - MOC: Mild Steel (MS) or any other as specified
Rakes and Slats for Carriers as per drawing:
Chain Rollers - MOC: EN8, Case Hardened Materials as per requirement
Chain Rollers as per Drawing and Detailed Specification:
Chain Pins - MOC: EN8, Case Hardened Materials as per requirement
Chain Pins as per Drawing and Detailed Specification:
Sprocket Shaft - MOC: EN8, En9, En19 to be used in the following applications:
Sprocket Shaft as per Drawing and Detailed Specification:
Rake and Inter-Rake Carrier Shaft (Drive and Driven)Bagasse Carrier and Reverse Bagasse Carrier Shaft (Drive and Driven)Bucket Elevator Shaft
Idlers - MOC: Cast Steel, Cast Iron
Belt Conveyer Idlers as per Drawing and Detailed Specification:
Fire Bar - MOC: High Chrome Cast Iron or as specified
Fire Bar as per drawing and Detailed Specification:
BOILER SPARES:
Pulsating Grate Spares - MOC: High Chrome Cast Iron or as specified
Pulsating Grate Spares as per drawing and Detailed Specification:
Bearing Housing - MOC: As specified
Bearing Housing as per drawing and Detailed Specification:
Furnace Door - MOC: Cast Steel, Cast Iron
Furnace Door as per drawing and Detailed Specification:
YUTECH SUGAR MILL SPARES
Best Quality No Compromise
Note: Company reserves all rights to make any improvements and/or changes in any product or model as it deems fit from time to time.
Authorized Channel Partner:YU TECHNOLOGIES PVT. LTD.,HO & Works: B8/5, Opposite Power Substation, MIDC-Miraj, 416 410, Distt: Sangli, Maharashtra, India.T: +91 264 4042; +91 916 832 4851, 911 22 49727 / 8W: www.yutech.in; E: [email protected];Sales: [email protected]; [email protected] Tech Support: [email protected]
Manufacturing Facility:
MECHANICALSPARES AND EQUIPMENT
FORSUGAR INDUSTRY
TURNKEY AUTOMATION
SOLUTIONS FOR PROCESS
AND POWER INDUSTRIES
TURNKEY INSTRUMENTATION
SOLUTIONS FOR PROCESS
AND POWER INDUSTRIES
CONCENTRICSPLIT DIAPHRAGM
(IRIS) VALVESDISPLAYS &
CONTROLLERS, INSTRUMENTS, TRANSMITTERS
AFTER SALESERVICES
MAINTENANCE SERVICES & AMC
SUGAR MILLAND PROCESS
SPECIFICINSTRUMENTS
ANDANALYZERS
YUTECH SUGAR MILL SPARES
Best Quality No Compromise
All Sugar IndustrySpares, Automationand Instrumentation
SolutionsUNDER ONE ROOF
Gear Cutting Machine: Make - Toss, Modules - 1-20, OD - 1500mm, Facewidth - 500mmHorizontal Lathe Machines:
Length5 Feet5 1/2 Feet7 Feet7 Feet12 Feet
Centre Height6"8"10"10"12"
Spindle Bore40 mm50 mm53 mm65 mm105mm
MakeAnil3MSagarAtlasSagar
Milling Machine: Make - Victoria, Model - 2, X Axis - 800mm, Y Axis - 300mm, Z Axis - 400mmDrilling Machines:
Drill Capacity25mm38mm
TypeHorizontalRadial
MakeKMTSiddhapura
Stroke300mm24"
TypeVerticalHorizontal
MakeMoralSagar
Shaping / Slotting Machines:
Overhead Crane Hoist: 5 Ton CapacityHydraulic Press: 100 Ton CapacityWelding Machines: 400 AmpsRoller Bending Machine: 1 Mt LongForge Hammer Machine: 100 Kg CapacityBand Saw: 200 mm Capacity
Machinery Setup:
NameVernier CalipersDial VernierVernier CalipersOutside MicrometerInside MicrometerSpan MicrometerDial Bore GuageDepth MicrometerHeight Guage
Capacity12"8"24"0-500mm0-500mm0-400mm0-600mm0-100mm24"
Measurement ofID and ODID and ODID and ODODIDSpan SizeIDDepthHeight
Measuring Instruments Setup: