subaru legacy

7/23/2019 Subaru Legacy

1/118

FUJI HEAVY INDUSTRIES LTD. G2320GE7

2004 LEGACY SERVICE MANUAL QUICK REFERENCE INDEX

BODY SECTION

This service manual has been prepared

to provide SUBARU service personnelwith the necessary information and data

for the correct maintenance and repairof SUBARU vehicles.

This manual includes the proceduresfor maintenance, disassembling, reas-sembling, inspection and adjustment of

components and diagnostics for guid-ance of experienced mechanics.

Please peruse and utilize this manualfully to ensure complete repair work forsatisfying our customers by keeping

their vehicle in optimum condition.When replacement of parts during

repair work is needed, be sure to useSUBARU genuine parts.

All information, illustration and specifi-cations contained in this manual are

based on the latest product informationavailable at the time of publication

approval.

HVAC SYSTEM

(HEATER, VENTILATOR AND A/C)AC

HVAC SYSTEM (AUTO A/C)

(DIAGNOSTICS)AC(diag)

AIRBAG SYSTEM AB

AIRBAG SYSTEM (DIAGNOSTICS) AB(diag)

SEAT BELT SYSTEM SB

LIGHTING SYSTEM LI

WIPER AND WASHER SYSTEMS WW

ENTERTAINMENT ET

COMMUNICATION SYSTEM COM

GLASS/WINDOWS/MIRRORS GW

BODY STRUCTURE BS

INSTRUMENTATION/DRIVER INFO IDI

SEATS SE

SECURITY AND LOCKS SL

SUNROOF/T-TOP/CONVERTIBLE TOP

(SUNROOF)SR

EXTERIOR/INTERIOR TRIM EI

EXTERIOR BODY PANELS EB


2/118

2003 LEGACY SERVICE MANUAL QUICK REFERENCE INDEX

BODY SECTION

G2320GE7

CRUISE CONTROL SYSTEM CC

CRUISE CONTROL SYSTEM(DIAGNOSTICS)

CC(diag)

IMMOBILIZER (DIAGNOSTICS) IM(diag)

LAN SYSTEM (DIAGNOSTICS) LAN(diag)


3/118

AIRBAG SYSTEM (DIAGNOSTICS)

AB(diag)Page1. Basic Diagnostic Procedure........................................................................22. Check List for Interview...............................................................................33. General Description ....................................................................................44. Electrical Component Location .................................................................185. Airbag Control Module I/O Signal..............................................................226. Airbag Connector ......................................................................................267. Airbag Warning Light Illumination Pattern.................................................298. Read Diagnostic Trouble Code (DTC) ......................................................309. Inspection Mode........................................................................................31

10. Clear Memory Mode..................................................................................3211. Airbag Warning Light Failure.....................................................................3312. List of Diagnostic Trouble Code (DTC) .....................................................3713. Diagnostic Chart with Trouble Code .........................................................41


4/118AB(diag)-2

AIRBAG SYSTEM (DIAGNOSTICS)Basic Diagnostic Procedure

1. Basic Diagnostic Procedure

A: PROCEDURE

Step Check Yes No

1 READ DTC.

Is the normal code detected? Finish the diagno-

sis.

Go to step 2.

2 READ DTC.

Is DTC displayed? Go to step 3. Go to Airbag

Warning Light Fail-

ure.

3 PERFORM DIAGNOSIS.

1) Judge the possible cause from List of

Diagnostic Trouble Code .

2) Inspect the DTC using List of Diagnostic

Trouble Code (DTC).

3) Repair the trouble cause.

4) Perform the clear memory mode.

5) Perform the inspection mode.

6) Read any DTC again.

Is DTC displayed? Perform the proce-

dure 1) to 5) in

step 3.

Finish the diagno-

sis.


5/118AB(diag)-3

AIRBAG SYSTEM (DIAGNOSTICS)Check List for Interview

2. Check List for Interview

A: CHECK

Customers Name Inspectors Name

Date Vehicle Brought In / / Registration No.

Odometer Readingkm

milesV.I.N.

Date Problem Occurred / / Registration Year / /

Weather Fine Cloudy Rainy Snowy Other:

Temperature C (F)

Road Condition Level road Uphill Downhill Rough road Others:

Vehicle Operation

Starting Idling

Driving (Constant speed Acceleration Deceleration

Steering wheel turn Others: )

Details of Problem

Check Airbag Warning Light Normal (After turning the ignition switch to ON, lit for 6 seconds and goes off.)

Remains ON Remains OFF

DTC output Normal Code DTC: (Code: )


6/118AB(diag)-4

AIRBAG SYSTEM (DIAGNOSTICS)General Description

3. General Description

A: CAUTION When servicing a vehicle, be sure to turn the ig-nition switch to OFF, disconnect the ground cablefrom battery, and wait for more than 20 secondsbefore starting work.

The airbag system is equipped with a backuppower source. If the airbag system is serviced with-in 20 seconds from the ground cable is disconnect-ed, it may inflate.

If sensors, airbag module, airbag control module,pretensioner and harness are deformed or dam-aged, replace them with new parts.

Do not use the airbag system and pretensionerson other vehicles. When replacing parts, be sure toreplace them with new ones. When checking the airbag system, be sure touse a digital circuit tester. Use of an analog circuittester may cause the airbag to activate erroneous-ly.

When checking, use a test harness (1). Do notdirectly apply the tester probe to any connector ter-minal of the airbag.

Do not drop the airbag module, subject them tohigh temperature over 93C (199F), or let water,oil or grease get on them; the internal parts may bedamaged and reliability is greatly lowered.

IN-00203

AB-00120

AB-00121

AB-00122

(1)

AB-00123


7/118AB(diag)-5


If any damage, opening or rust is found on theairbag system wire harness, do not attempt to re-pair using soldering equipment. Be sure to replacethe faulty harness with a new genuine part.

Install the wire harness securely with the speci-fied clips to avoid interference or tangled up withother parts.

Do not allow water or oil to come in contact withthe connector terminals. Do not touch the connec-tor terminals.

Either of the airbag modules for driver, passen-ger, side or curtain, or pretensioner must not bedisassembled.

The airbag module cannot be used again if oncedeployed.

After removal, keep the airbag module with thepad facing upward on a dry, clean and flat surfaceaway from heat, light sources, moisture and dust.

Do not check continuity of either of the airbagmodules for driver, passenger, side or curtain, orpretensioner.

AB-00124

AB-00125

AB-00126

AB-00127

AB-00056

AB-00006


8/118AB(diag)-6


The removed front seat with an airbag modulemust be kept at least 200 mm (8 in) away from wallsand other objects.

When painting or performing sheet metal workon the front part of the vehicle, including the frontwheel apron, front fender and front side frame, re-move the front sub sensors and wire harness of theairbag system. When painting or performing sheet metal workon the side of the vehicle, including the side sill,center pillar and front and rear doors, remove theside airbag sensors and wire harness of the airbagsystem.

Do not discard undeployed airbag modules.They could easily cause a serious accident if acci-dentally deployed.

(1) 200 mm (8 in) or more

AB-00128

(1)

AB-00129


9/118AB(diag)-7


When storing a removed airbag module, do not place any objects on it or pile airbag modules on top ofeach other. If the airbag inflates for some reason when it is placed with its pad side facing downward or underany object, a serious accident may result.

(1) Drivers airbag module (2) Passengers airbag module

AB-00130

(2)

(1)


10/118AB(diag)-8


B: INSPECTIONMeasure the battery voltage and check electrolyte.

Standard voltage: 12 V

Specific gravity: Above 1.260

C: PREPARATION TOOL

CAUTION:To check the voltage and resistance of airbag system component, be sure to use the specified testharness.

1. SPECIAL TOOL

TEST HARNESS F

ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS

98299FC010 TEST HARNESS F Used when measuring voltage and resistance of

airbag module harnesses.

3F 2F

1F

ST98299FC010

AB-00719

3F

3F 2F 1F

2F

1F

3

4

6

5 1

1

2

2

1

3 4 5 6

2 1 22 1


11/118AB(diag)-9


TEST HARNESS H


98299FA030 TEST HARNESS H Used when measuring voltage and resistance of

front sub-sensor.

3H

2H

1H

ST98299FA030

AB-00720

3H

3H 2H 1H

2H

1H

4

3

6

5

1

3 4 5 6

2

1

1

2

2

21 2 1


12/118AB(diag)-10


TEST HARNESS R


98299FE030 TEST HARNESS R Used when measuring voltage and resistance of

airbag control module.

1R2R

3R 4R

5R

6R

ST98299FE030

AB-00606

52

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

1 2

1 2 3 4 5 6 7 8 9 10 1 1 1 2 1 3 1 4

1

2

3

4

5

6

7

8

9

10

11

1213

14

15

16

17

18

19

20

50

49

47

12

10

97

8

51

48

11

16

35

34

36

30

24

43

4

44

3

37

27

21

38

32

46

42

4541

33

14

31

5

1

6

2

19

13

29

39

40

20

28

15

17

23

25

22

26

18

1 2

1 2 3 4 5 6

7 8 9 10 11 12 13 14

2 3 4 5 6 7 8 9

11 1 2 1 3 1 4 1 7 1 8 1 9 20

1

10 15 16123456

789101112

131415161718

1920212223242526272829

3031323334353637383940

414243444546

474849505152

6R

2R

3R

4R

5R

1R

1 2 3 8

9 10

4

11 12 13 14 15 16

5 6 7

17 18 1 22 1

5R2R 6R1R

4R 3R


13/118AB(diag)-11


TEST HARNESS N


98299SA000 TEST HARNESS N Used when measuring voltage and resistance of

drivers airbag module and seat belt preten-

sioner.

2N

1N

ST98299SA000

AB-00675

2N 1N

1

2

1

2

1 2

2 1

1N

2N


14/118AB(diag)-12


TEST HARNESS P


98299SA020 TEST HARNESS P Used when measuring voltage and resistance of

drivers airbag module harness and passenger

airbag module harness.

ST98299SA020

1P

2P

3P

AB-00679

1P 2P

3P

4

1 2

4 3

3

2

1

4

1 2

3 4

3 12


15/118AB(diag)-13


TEST HARNESS Q


98299SA040 TEST HARNESS Q Used when measuring voltage and resistance of

drivers airbag module.

2Q

1Q

ST98299SA040

AB-00678

2Q 1Q

1

2

1

2

1 2

2 1

1Q

2Q


16/118AB(diag)-14


TEST HARNESS U


98299AG000 TEST HARNESS U Used when measuring voltage and resistance of

airbag control module.

ST98299AG000

1U2U

4U 3U

8U

9U

6U7U

5U


17/118AB(diag)-15


AB-00676

1 2 3 4 5 6

7 8 9 10 11 12 13 14

2 3 4 5 6 7 8 9

11 12 13 14 17 18 19 20

1

10 15 161234

56789101112

1314151617181920

212223242526

2728293031323334353637

3839404142434445464748

1 2 3 8

9 10

4

11 12 13 14 15 16

5 6 7

17 18

6U

8U

7U

9U

2U

2U1U

4U 5U 6U 7U 8U 9U

3U

5U

1U

3U

4U

58 57 56 55 54 535960

61626364

49505152

65666768

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 1612

3456

2

6 5 4 3

1 1 21

3 4 5 6

2

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

1

686566641715161367145032443424438325245352946405854575341223911595560569201842127374748283623253133303426 51064963616219 78 1 2 1512

2

3

4

56

7

8

9

10

11

12

13

14

15

16

12345678910111213141516

17

18

1

2

3

4

56

1

2

3

4

5

6

1

2

1

2

3

4

5

6

1

2

3

4

5

6

7

8

9

10

11

12

13

14


18/118AB(diag)-16


TEST HARNESS V


98299AG010 TEST HARNESS V Used when measuring voltage and resistance of

side airbag sensor and curtain airbag sensor.

ST98299AG010

1V3V

2V

AB-00677

3V

2V

1V

3V

8

5

1

4

2

3

7

6

3

4

1

2

2

1

4

3

1 2 3

4 5 6 7 8 4 3 2 1

2V

1 2 3 4

1V


19/118AB(diag)-17


AIRBAG RESISTOR


98299PA040 AIRBAG RESISTOR Used in replacement of airbag module for which

resistance value is same as airbag module.

ST98299PA040

AB-00433

3

1

2

1

2

1

21

3456

2

4

3


20/118AB(diag)-18

AIRBAG SYSTEM (DIAGNOSTICS)Electrical Component Location

4. Electrical Component Location

A: LOCATION

1. LHD MODEL

(1) Front sub-sensor (RH) (7) Drivers airbag inflator (13) Curtain airbag sensor (RH)

(2) Front sub-sensor (LH) (8) Airbag rear harness (14) Curtain airbag sensor (LH)

(3) Airbag control module with built-in

safing and electric sensor

(9) Side airbag sensor (RH) (15) Side airbag inflator (RH)

(10) Side airbag sensor (LH) (16) Side airbag inflator (LH)

(4) Airbag main harness (11) Seat belt pretensioner (RH) (17) Curtain airbag inflator (RH)

(5) Roll connector (12) Seat belt pretensioner (LH) (18) Curtain airbag inflator (LH)

(6) Passengers airbag inflator

AB-00777

(1)

(2)

(3)

(7)

(10) (12) (14)

(15)

(16)

(17)

(18)

(8)(9) (11) (13)

(5)

(6)

(4)

AB13

AB37

AB38

AB18

AB17

AB10

AB23

AB25

AB20

AB19

AB23 AB21AB32

AB39

AB31

AB40

AB33

AB24

AB26 AB34

AB2

AB7

B31

AB1

AB9

AB6

AB16


21/118AB(diag)-19


Connector

No.(AB1) (AB2) (AB7) (AB9) (AB10) (AB13) (AB16) (AB17) (AB18) (AB19) (AB20) (AB21)

Pin 6 4 4 4 4 2 2 20 20 2 2 2

Color Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Black

Male/Female Female Female Male Female Male Female Female Male Male Female Male Female

Connector

No. (AB23) (AB24) (AB25) (AB26) (AB28) (AB31) (AB32) (AB33) (AB34) (AB37) (AB38) (AB39)

Pin 4 2 2 2 4 2 4 2 4 2 2 2

Color Yellow Yellow Yellow Black Yellow Yellow Yellow Yellow Yellow Orange Black Yellow

Male/Female Female Female Male Female Female Female Female Female Female Female Female Male

Connector

No.(AB40)

Pin 2

Color Yellow

Male/Female Male


22/118AB(diag)-20


2. RHD MODEL

(1) Front sub-sensor (LH) (7) Drivers airbag inflator (13) Curtain airbag sensor (LH)

(2) Front sub-sensor (RH) (8) Airbag rear harness (14) Curtain airbag sensor (RH)

(3) Airbag control module with built-in

safing and electric sensor

(9) Side airbag sensor (LH) (15) Side airbag inflator (LH)

(10) Side airbag sensor (RH) (16) Side airbag inflator (RH)

(4) Airbag main harness (11) Seat belt pretensioner (LH) (17) Curtain airbag inflator (LH)

(5) Roll connector (12) Seat belt pretensioner (RH) (18) Curtain airbag inflator (RH)

(6) Passengers airbag inflator

AB-00680

(1)

(2)

(3)

(7)(10) (12) (14)

(15)

(16)

(17)

(18)

(8)(9) (11) (13)

(5)

(6)

(4)

AB16AB37

AB38AB18

AB17

AB10

AB23

AB20

AB25

AB24

AB28 AB26 AB34

AB40

AB33

AB39

AB31

AB19

AB21AB32

AB2

AB7

B31

AB1

AB9

AB6

AB13


23/118AB(diag)-21


Connector

No.(AB1) (AB2) (AB7) (AB9) (AB10) (AB13) (AB16) (AB17) (AB18) (AB19) (AB20) (AB21)

Pin 6 4 4 4 4 2 2 20 20 2 2 2

Color Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Black

Male/Female Female Female Male Female Male Female Female Male Male Female Male Female

Connector

No. (AB23) (AB24) (AB25) (AB26) (AB28) (AB31) (AB32) (AB33) (AB34) (AB37) (AB38) (AB39)

Pin 4 2 2 2 4 2 4 2 4 2 2 2

Color Yellow Yellow Yellow Black Yellow Yellow Yellow Yellow Yellow Orange Black Yellow

Male/Female Female Female Male Female Female Female Female Female Female Female Female Male

Connector

No.(AB40)

Pin 2

Color Yellow

Male/Female Male


24/118AB(diag)-22

AIRBAG SYSTEM (DIAGNOSTICS)Airbag Control Module I/O Signal

5. Airbag Control Module I/O Signal

A: WIRING DIAGRAM

AB-00769

E

FB-36

(IG)

FB-41

(IG)

FB-39

(IG)

B79i1 B36

B82

B81

AB1 AB6 i1

B31

AB1

AB6

R

6

3

14

A3 BrW

GY

FB-32

(IG)

GY

BrW

5 3 19 2

R

R

RB

GY 7

2

Lg

23R

RB

BY

BY

LgLgA13

6

A: i10

A: i10B79

1 2

3 4 5 6

RB

GY R L

g

TO POWER SUPPLY ROUTING

COMBINATIONMETER

CHECKCONNECTOR

DIAGNOSISCONNECTOR

GROUNDTERMINAL

AIRBAG CONTROL MODULE

(YELLOW) (GREEN)(GRAY)(YELLOW)

F/B FUSE NO.5 F/B FUSE NO.25 F/B FUSENO.12 F/B FUSE NO.4

BrWA4AIRBAG

WARNING LIGHT

1 2 3 4

5 6 7 8 9 10

1611 15141312

17 1918

23 2524

20 2221

26 2827

21 3 4 6 7 8 9 10

222120191817161514131211

5

B82

1 2 3

4 5 6 7 8

1 2 3 4 5 6

7 8 9 10 11 12 13 14 15 16 17

18 19 20 21 22 23 24 25 26 27 28

2 3

10

1

8 9

4 5

12

6 7

1411 13

NOTCIRCUIT

1 3 456

LHD

LHD

Lg RR

BRGY

RHD

RHD

*LHD: BY

RHD: B

*


25/118AB(diag)-23


AB-00770

AB9

AB6 AB38AB2 AB13

AB16

AB13

AB6

E

BW

BW

21

26

15

AB16

AB9

AB10

GAB-1

E

GAB-2

1 2

GW

W

209

78 28

27

YG

YL

YW

L

21

1 2

AB38

1 2

(YELLOW)


INFLATOR(PASSENGER SIDE)

(YELLOW)

FRONT SUB SENSOR LH FRONT SUB SENSOR RH

G

LBr

LBr

B

B

YL

YB

YYB

YW

4

YG

YB

YL

23

10

11

1

YW

YG

YB

YL

AB37

1 2

YLLYY

B

(YELLOW)

1 2 3 4 5 6

7 8 9 10 11 12 13 14 15 16 17

18 19 20 21 22 23 24 25 26 27 28

1 2 3 4

17

16

13

14

AB2

AB7

AB381

1

212

234

STEERINGROLLCONNECTOR

INFLATOR(DRIVER SIDE)

AB37


26/118AB(diag)-24


:

:

WC

OC

WITH CURTAIN AIRBAG

WITHOUT CURTAIN AIRBAG

11

12

5 6

AB26

PRETENSIONER RH

12

YR

YR

YL

YL

WC

OC

AB18

AB34 AB33

AB40

13

16

17 8 7 5 6

RG

15 41

819

20

CURTAINAIRBAG

SENSOR RH

123 4

INFLATOR(CURTAIN RH)

12

AB28 AB24

AB25

SIDE AIRBAGSENSOR RH

12

3 4 12

RB

RWR

LR

GR

BY

GY

BW

LGB

RGR

BR

WR

LR

GR

BY

GY

BW

LGB

AB-00771


INFLATOR(SIDE RH)

WCOCAB28 AB18 AB18AB26

1 2 3 4

5 6 7 8 9 10 11 12

13 14 15 16 17 18 19 20

1 2AB34

AB24

AB33

1 2 3 4 1 2

1 2 3 4 5 6

7 8 9 10 11 12

(YELLOW)(YELLOW)(YELLOW)

(YELLOW)

(YELLOW)

(YELLOW)

(YELLOW)

7 91210 2 1


27/118AB(diag)-25


AB17

AB32 AB31

AB39

20

17

16 91

012

11

RG

18 11

514

13

WCOC

CURTAINAIRBAG

SENSOR LH

123 4

INFLATOR(CURTAIN LH)

12

AB23 AB19

AB20

SIDE AIRBAGSENSOR LH

12

3 4 12

RB

RWR

LR

GR

BY

GY

BW

LGB

RGR

BR

WR

LR

GR

BY

GY

BW

LGB

AB23 AB17 AB17AB21

1 2 3 4

5 6 7 8 9 10 11 12

13 14 15 16 17 18 19 20

1 2AB32

AB19

AB31

1 2 3 4 1 2

1 2 3 4 5 6

7 8 9 10 11 12

AB-00772


INFLATOR(SIDE LH)

(YELLOW)(YELLOW)(YELLOW)

(YELLOW)

(YELLOW)

(YELLOW)

(YELLOW)

:

:

WC

OC

WITH CURTAIN AIRBAG


6 5

2 1

AB21

PRETENSIONER LH

12

YR

YR

YL

YL

WC

OC 12

10

79 5 6


28/118AB(diag)-26

AIRBAG SYSTEM (DIAGNOSTICS)Airbag Connector

6. Airbag Connector

A: PROCEDURE

1. POWER SUPPLY

1) How to disconnect:(1) Move the slide lock (A) in the direction of ar-

row.(2) With the slide lock (A) moved, separate theconnector.

CAUTION:When pulling the slide lock or disconnectingthe connector, be sure to hold onto the connec-tor and not the wire.

2) How to connect:Holding the connector (A), and push it in carefullyuntil a connecting sound is heard.

CAUTION:Be sure to insert the connector in until it locks.Then pull on it gently to make sure that it islocked.

2. DRIVERS AIRBAG MODULE AND PRE-TENSIONER

1) How to disconnect:(1) Using a flat tip screwdriver, pry the pushlock upward to unlock.

(2) Pull the connector to disconnect from driv-ers side airbag module assembly or retractorassembly.

2) How to connect:

Connect the connector in the reverse order of dis-connecting. At this time, be sure to insert the pushlock until a connecting sound is heard.

CAUTION: Be sure to insert the connector in until itlocks. Then pull it gently to make sure that it islocked. Be sure to push the push lock in securely.

NOTE:Connector can not be connected when the pushlock is in lock position. To connect the connector,set the push lock to unlock.

AB-00721

(A)

AB-00016

AB-00478

AB-00479

AB-00480


29/118AB(diag)-27


3. DRIVERS AIRBAG (BETWEEN AIRBAGMAIN HARNESS AND ROLL CONNECTOR),PASSENGERS AIRBAG

1) How to disconnect:(1) Push the slide lock (A) into the direction ofarrow.

(2) With the slide lock pushed, separate theconnector.

CAUTION:

Be sure to hold onto the connector and not wirewhen pulling the slide lock or disconnectingthe connector.

2) How to connect:Holding the connector, push it in carefully until aconnecting sound is heard.

CAUTION:Be sure to insert the connector in until it locks.Then pull it gently to make sure that it is locked.

4. SIDE AIRBAG AND CURTAIN AIRBAG

1) How to disconnect:(1) Push the lock arm (A).(2) With the lock arm (A) pushed in, move theslide lock (B) in the direction of arrow.

(3) With the slide lock moved, release the lockarm (back to its original position), and discon-nect the connector.

CAUTION:Be sure to hold onto the connector and not wirewhen pulling the slide lock or disconnectingthe connector.

5. FRONT SUB-SENSOR, SIDE AIRBAGSENSOR AND CURTAIN AIRBAG SENSOR

1) How to disconnect:Holding outer part (A), pull it in the direction of ar-row.

CAUTION:Be sure to hold onto the connector and not wirewhen pulling the slide lock or disconnectingthe connector.

AB-00722

(A)

AB-00022

AB-00023

AB-00017

(A)

(B)

AB-00018

AB-00024


30/118AB(diag)-28


2) How to connect:Holding the connector, and push it in carefully untila connecting sound is heard.

CAUTION: Outer side (A) move back, and so do not putyour hand on the outer part. Be sure to insert the connector in until it

locks. Then pull it gently to make sure that it islocked.

AB-00025


31/118AB(diag)-29

AIRBAG SYSTEM (DIAGNOSTICS)Airbag Warning Light Illumination Pattern

7. Airbag Warning Light Illumi-nation Pattern

A: INSPECTIONKeep the ignition switch ON, and confirm that theairbag warning light remains off approx. 6 secondsafter being turned on.

(1) Airbag warning light

(2) Approx. 6 sec.

(3) Ignition switch (ON)

AB-00135

(1)

(2)

(3)

OFF

ON


32/118AB(diag)-30

AIRBAG SYSTEM (DIAGNOSTICS)Read Diagnostic Trouble Code (DTC)

8. Read Diagnostic TroubleCode (DTC)

A: OPERATION1) Remove the instrument panel lower cover upper.

2) Turn the ignition switch to ON.3) Connect one of the ground terminals to the diag-nosis connector terminal No. 2 in the instrumentpanel lower cover area.

NOTE:The harness (yellow/black) of ground terminal iswrapped by tapes with the harness (red, red/black)of diagnosis connector.

4) Read the DTC by identifying the way airbagwarning light blinks.The airbag warning light blinks a DTC correspond-

ing to the faulty parts.The long segment (1.2 sec. on) indicates a ten,and the short segment (0.3 sec. on) indicates aone.

NOTE: List of Diagnostic Trouble Code (DTC) Airbag Warning Light Failure .

5) Turn the ignition switch to OFF, and disconnectthe ground terminal from diagnosis connector ter-minal No. 2.6) Wind the tape around the ground terminal andreturn it to its original position.

AB-007788765

32

4

1

B82

(1) For example (3) Blinking code 21: (5) Sec.

(2) Blinking code 12: (4) Blinking normal code:

(2)

(1)

(3)

(4)

ON

OFF

ON

OFF

ON

OFF

(5)

(5)

(5)

10

1.2

10 1 0 10 10

1

1 1

1 10 11

1.2 1.2

0.60.6

0.30.3 0.3 1.2

0 .3 0 .3 1.20.30.3

AB-00137


33/118AB(diag)-31

AIRBAG SYSTEM (DIAGNOSTICS)Inspection Mode

9. Inspection Mode

A: PROCEDURERecreate the circumstance by referring to the con-ditions described in the checklist.


34/118AB(diag)-32

AIRBAG SYSTEM (DIAGNOSTICS)Clear Memory Mode

10.Clear Memory Mode

A: OPERATION1) Remove the instrument panel lower cover upper.2) Turn the ignition switch to ON.

3) Connect one of the ground terminals to the diag-nosis connector terminal No. 2 in the instrumentpanel lower cover area.

4) While the warning light blinks, connect anotherdiagnosis terminal to the diagnosis connector ter-minal No. 3.5) Once the memory is erased, the warning light re-turns the normal blink pattern (0.6 sec. on). Failureto recover to the normal blink rate indicates thattrouble parts still remain. Having repaired suchparts, erase the memory again and confirm that theblink rate has returned to normal.6) When the memory has been cleared, disconnectthe diagnosis terminal from the diagnosis connec-

tor.7) Wind the tape around the ground terminal andreturn it to its original position.

AB-007788765

32

4

1

B82


35/118AB(diag)-33

AIRBAG SYSTEM (DIAGNOSTICS)Airbag Warning Light Failure

11.Airbag Warning Light Failure

A: AIRBAG WARNING LIGHT REMAINS ONDETECTING CONDITION: Airbag warning light failure Airbag control module to airbag warning light circuit is shorted or open. Grounding circuit is faulty.

Airbag control module is faulty. (AB1) and (B31) are not connected properly. (AB6) is not connected properly to airbag control module.

CAUTION: Before diagnosing the airbag system, be sure to turn the ignition switch OFF, disconnect theground terminal from the battery, and wait more than 20 seconds before starting to work. Before replacing the airbag module, seat belt pretensioner, roll connector, control module andsensor, reconnect each part and confirm that the warning light operates properly. When inspecting the airbag main harness, disconnect the airbag module connector of the driversand passengers seats for safety reasons.

WIRING DIAGRAM:

AB6

B31

AB1

No.5

3

A13

A3

A4

AB6

i10

3 4

1 2

5 6

AB1 i10

B36 i1

i1

1

14

AB-00661

IGNITION

SWITCH

AIRBAGINDICATOR

LIGHT

AIRBAGCIRCUIT

BATTERY


1 2 3 4

5 6 7 8 9 10

1611 15141312

17 1918

23 2524

20 2221

26 2827

21 3 4 6 7 8 9 10

222120191817161514131211

51 2 3 4 5 6

7 8 9 10 11 12 13 14 15 16 17

18 19 20 21 22 23 24 25 26 27 28


36/118AB(diag)-34


Step Check Yes No

1 CHECK POOR CONTACT.

1) Turn the ignition switch OFF, disconnect the

battery ground terminal, and wait more than 20

seconds.

2) Confirm that the firm contact is secured

between the airbag control module and con-

nector (AB6).

Is there poor contact in con-

nector (AB6)?

Replace the airbag

main harness with

body harness or

replace the airbag

control module.

Go to step 2.

2 CHECK AIRBAG MAIN HARNESS.

1) Remove the instrument panel lower cover

and disconnect the connector (AB7) and

(AB2).

2) Remove the instrument panel side cover of

passenger side and disconnect the connector

(AB10) and (AB9).

3) Disconnect the connector (AB6) from air-

bag control module, and connect the connector

(1U) in the test harness U.

4) Connect the battery ground terminal and

turn the ignition switch ON.5) Connect the connectors (7U) and (8U) in

the test harness U.

NOTE:After problem has been eliminated, disconnect

the connectors (7U) and (8U).

Does the airbag warning light

go off?

Go to step 3. Go to step 4.

3 CHECK GROUND CIRCUIT.



seconds.


bag control module.

3) Connect the connector (1U) in the test har-

ness U to body harness connector (AB6).

4) Measure the resistance between connector(2U) in the test harness U and chassis ground.

Connector & terminal

(2U) No. 10 Chassis ground:


Is the resistance less than 10

?

Replace the airbag

control module.

Repair the chas-

sis ground circuit.

4 CHECK AIRBAG MAIN HARNESS AND

BODY HARNESS.

1) Disconnect the connector (7U) and (8U).

2) Remove the combination meter.

3) Measure the resistance between connector

(i10) and connector (2U) in the test harness U.


(2U) No. 7 (i10) No. 13:


?

Replace the com-

bination meter

printed circuit.

Go to step 5.

5 CHECK POOR CONTACT IN CONNECTORS(AB1) AND (B31).



seconds.

2) Confirm that firm contact is secured

between connectors (AB1) and (B31).

Is there poor contact in con-nectors (AB1) and (B31)? Repair the bodyharness or replace

the airbag main

harness with body

harness.

Go to step 6.

6 CHECK AIRBAG MAIN HARNESS.

Check the airbag main harness for abnormali-

ties.

Is anything unusual to airbag

main harness?

Replace the airbag

main harness with

body harness.

Repair the body

harness.


37/118AB(diag)-35


B: AIRBAG WARNING LIGHT REMAINS OFFDETECTING CONDITION: Fuse No. 5 (in fuse box) is blown. Body harness circuit is open. Airbag warning light is faulty. Airbag main harness is faulty. Airbag control module is faulty.

CAUTION: Before diagnosing the airbag system, be sure to turn the ignition switch OFF, disconnect theground terminal from battery, and wait more than 20 seconds before starting to work. Before replacing the airbag module, seat belt pretensioner, roll connector, control module andsensor, reconnect each part and confirm that the warning light operates properly. When inspecting the airbag main harness, disconnect the airbag module connector of the driversand passengers seats for safety reasons.

WIRING DIAGRAM:

AB6

B31

AB1

No.5

3

A13

A3

A4

AB6

i10

3 4

1 2

5 6

AB1 i10

B36 i1

i1

1

14

AB-00661

IGNITION

SWITCH

AIRBAGINDICATOR

LIGHT

AIRBAGCIRCUIT

BATTER

Y


1 2 3 4

5 6 7 8 9 10

1611 15141312

17 1918

23 2524

20 2221

26 2827

21 3 4 6 7 8 9 10

222120191817161514131211

51 2 3 4 5 6

7 8 9 10 11 12 13 14 15 16 17

18 19 20 21 22 23 24 25 26 27 28


38/118AB(diag)-36


Step Check Yes No

1 CHECK COMBINATION METER.

Turn the ignition switch to ON, and confirm that

warning lights equipped in the combination

meter are turned on.

Do warning lights other than

the airbag turn on?

Go to step 2. Repair the combi-

nation meter

power supply.

2 CHECK FUSE NO. 5 (IN MAIN FUSE BOX).

Remove the fuse No. 5 and perform visual

inspection.

Is the fuse No. 5 (in main fuse

box) blown out?

Replace the fuse

No. 5. If the fuse

No. 5 is blown

again, go to step

3.

Go to step 3.

3 CHECK AIRBAG WARNING LIGHT CIRCUIT

(IN COMBINATION METER).



seconds.

2) Disconnect the connector (AB1) from

(B31).


turn the ignition switch ON.


turn on?

Go to step 4. Replace the airbag

warning light bulb

or combination

meter printed cir-

cuit.

4 CHECK AIRBAG MAIN HARNESS.1) Turn the ignition switch OFF, disconnect the


seconds.

2) Connect the connector (AB1) to (B31).


bag control module.



Does the airbag warning lightturn on?

Replace the airbagcontrol module.

Replace the airbagmain harness with

body harness.


39/118AB(diag)-37

AIRBAG SYSTEM (DIAGNOSTICS)List of Diagnostic Trouble Code (DTC)

12.List of Diagnostic Trouble Code (DTC)

A: LIST

DTCMemory func-

tionContent of diagnosis Reference

11 Experienced

Airbag main harness circuit is open, shorted or

shorted to ground.

Airbag module harness (Drivers side) circuit isopen, shorted or shorted to ground.

Roll connector circuit is open, shorted or shorted

to ground.

Airbag control module is faulty.

Drivers airbag module is faulty.

12 Experienced


shorted to ground.

Airbag module harness (Passengers side) circuit

is open, shorted or shorted to ground.


Passengers airbag module is faulty.

15 Experienced

Airbag main harness circuit (Drivers side) is

shorted to power supply.

Airbag module harness circuit (Drivers side) is


Roll connector is shorted to the power supply.



16 Experienced

Airbag main harness circuit (Passengers side) is


Airbag module harness circuit (Passengers side)

is shorted to power supply.



21 Experienced


22 Experienced

Front airbag module and seat belt pretensioner (LH/

RH) are deployed.

23 None

(AB6), (AB17) and (AB18) are not connected prop-

erly to airbag control module.

24 None


Airbag main harness circuit is open.

Fuse No. 25 (in joint box) is blown.

Airbag rear harness circuit is open.

25 Experienced


Airbag main harness circuit is open.

Fuse No. 12 (in joint box) is blown.

Airbag rear harness circuit is open.

31 Experienced

Front sub-sensor harness (RH) circuit is shorted.

Front sub-sensor harness (RH) circuit is open.

Front sub-sensor (RH) is faulty.



40/118AB(diag)-38


32 Experienced

Front sub-sensor harness (LH) circuit is shorted.

Front sub-sensor harness (LH) circuit is open.

Front sub-sensor (LH) is faulty.


33 Experienced

Front sub-sensor (RH) is faulty.

34 Experienced

Front sub-sensor (LH) is faulty.

41 Experienced

Side airbag harness (RH) is faulty.

Side airbag module (RH) is faulty.


42 Experienced

Side airbag harness (LH) is faulty.

Side airbag module (LH) is faulty.


45 Experienced

Side airbag harness (RH) is shorted to power sup-

ply.


46 Experienced

Side airbag harness (LH) is shorted to power sup-

ply.


51 Experienced

Side airbag sensor (RH) is faulty.

Side airbag harness (RH) is faulty.


52 Experienced

Side airbag sensor (LH) is faulty. Side airbag harness (LH) is faulty.


53 Experienced

Side airbag sensor (RH) is faulty.

54 Experienced

Side airbag sensor (LH) is faulty.

55 Experienced

Side airbag module is deployed.

Curtain airbag module is deployed.

56 Experienced

Curtain airbag sensor (RH) is faulty.

Curtain airbag harness (RH) is faulty.


57 Experienced

Curtain airbag sensor (LH) is faulty.

Curtain airbag harness (LH) is faulty.


DTCMemory func-



41/118AB(diag)-39


58 Experienced

Curtain airbag sensor (RH) is faulty.

59 Experienced

Curtain airbag sensor (LH) is faulty.

61 Experienced

Seat belt pretensioner (RH) circuit is open, shorted

or shorted to ground.


Pretensioner is faulty.

Pretensioner harness is faulty.

62 Experienced

Seat belt pretensioner (LH) circuit is open, shorted

or shorted to ground.




65 Experienced

Seat belt pretensioner (RH) circuit is shorted to

power supply. Pretensioner is faulty.



66 Experienced

Seat belt pretensioner (LH) circuit is shorted to

power supply.




71 Experienced


shorted to ground.

Airbag module harness (Drivers side) circuit is

open, shorted or shorted to ground.

Roll connector circuit is open, shorted or shortedto ground.



72 Experienced


shorted to ground.

Airbag module harness (Passengers side) circuit

is open, shorted or shorted to ground.



75 Experienced

Airbag main harness circuit (Drivers side) is


Airbag module harness circuit (Drivers side) is


Roll connector is shorted to power supply. Airbag control module is faulty.


76 Experienced

Airbag main harness circuit (Passengers side) is


Airbag module harness circuit (Passengers side)

is shorted to power supply.



DTCMemory func-



42/118AB(diag)-40


91 Experienced

Curtain airbag harness (RH) is faulty.

Curtain airbag module (RH) is faulty.


92 Experienced

Curtain airbag harness (LH) is faulty.

Curtain airbag module (LH) is faulty.


95 Experienced

Curtain airbag harness (RH) is shorted to power

supply.


96 Experienced

Curtain airbag harness (LH) is shorted to power

supply.


DTCMemory func-



43/118AB(diag)-41

AIRBAG SYSTEM (DIAGNOSTICS)Diagnostic Chart with Trouble Code

13.Diagnostic Chart with Trouble Code

A: DTC 11DTC DETECTING CONDITION: Airbag main harness circuit is open, shorted or shorted to ground. Airbag module harness (Drivers side) circuit is open, shorted or shorted to ground. Roll connector circuit is open, shorted or shorted to ground.

Drivers airbag module is faulty. Airbag control module is faulty.


WIRING DIAGRAM:

16

17

13

14

AB6

AB2

AB2

AB7

1 23 4

AB6

AB381 21 2

21

AB38


STEERINGROLL CONNECTOR


(YELLOW) (YELLOW)

AB37

1 2 3 4

(BLACK)

21

AB37 (ORANGE)

AB-00662

1 2 3 4 5 6

7 8 9 10 11 12 13 14 15 16 17

18 19 20 21 22 23 24 25 26 27 28


44/118AB(diag)-42


Step Check Yes No

1 CHECK DRIVERS AIRBAG MODULE.



seconds.

2) Remove the drivers airbag module.

3) Connect the connector (1N) in the test har-

ness N to connector (AB38).

4) Connect the airbag resistor to connector

(2N) in the test harness N.

5) Connect the connectors (1Q) in the test

harness Q to connector (AB37).


(2Q) in the test harness Q.




operate properly?

Replace the

drivers airbag

module.

Go to step 2.

2 CHECK ROLL CONNECTOR.



seconds.

2) Disconnect the test harness N from con-nector (AB38).

3) Disconnect the test harness Q from con-

nector (AB37).

4) Remove the instrument panel lower cover,

disconnect the connector (AB7) from (AB2).

5) Connect the connector (1P) in the test har-

ness P to connector (AB2).


(2P) and (3P) in the test harness P.




operate properly?

Replace the roll

connector.

Go to step 3.

3 CHECK AIRBAG MAIN HARNESS (DRIV-

ERS AIRBAG HARNESS).

1) Turn the ignition switch OFF, disconnect thebattery ground terminal, and wait more than 20

seconds.

2) Disconnect the airbag resistor from con-

nector (2P) and (3P) in the test harness P.


passengers side and disconnect the connector

(AB10) and (AB9).





(2U) in the test harness U and connector (2P)and (3P) in the test harness P.


(2U) No. 2 (2P) No. 1:

(2U) No. 4 (2P) No. 2:

(2U) No. 8 (3P) No. 3:

(2U) No. 12 (3P) No. 4:


?


main harness with

body harness.


45/118AB(diag)-43




Measure the resistance between connector

(2U) terminals in the test harness U.


(2U) No. 2 (2U) No. 4:



(2U) No. 8 (2U) No. 12:



Is the resistance more than 1

M?

Replace the airbag

control module.

Replace the airbag

main harness with

body harness.

Step Check Yes No


46/118AB(diag)-44


B: DTC 12DTC DETECTING CONDITION: Airbag main harness circuit is open, shorted or shorted to ground. Airbag module harness (Passengers side) circuit is open, shorted or shorted to ground. Passengers airbag module is faulty. Airbag control module is faulty.


WIRING DIAGRAM:

AB-00663

AB6


AB9

AB9

AB10

11

10

3 4

78

1 2

AIRBAG CONTROL MODULEAB6

1 2 3 4 5 6

7 8 9 10 11 12 13 14 15 16 17

18 19 20 21 22 23 24 25 26 27 28

1 2 3 4


47/118AB(diag)-45


Step Check Yes No

1 CHECK PASSENGERS AIRBAG MODULE.



seconds.

2) Remove the instrument panel side cover on

the passengers side.


(AB9).








operate properly?

Replace the pas-

sengers airbag

module.

Go to step 2.

2 CHECK AIRBAG MAIN HARNESS (PASSEN-

GERS AIRBAG HARNESS).



seconds.


nector (2P) and (3P) in the test harness P.3) Remove the instrument panel lower cover,






(2U) in the test harness U and connector (2P)

and (3P) in the test harness P.


(2U) No. 3 (2P) No. 1:

(2U) No. 5 (2P) No. 2:

(2U) No. 9 (3P) No. 3:

(2U) No. 13 (3P) No. 4:


?


main harness with

body harness.




(2U) terminals in the test harness U and

between the connector (2U) and chassis

ground.


(2U) No. 3 (2U) No. 5:



(2U) No. 9 (2U) No. 13:




M?

Replace the airbag

control module.

Replace the airbag

main harness with

body harness.


48/118AB(diag)-46


C: DTC 15DTC DETECTING CONDITION: Airbag main harness circuit (Drivers side) is shorted to power supply. Airbag module harness circuit (Drivers side) is shorted to power supply. Roll connector is shorted to the power supply. Drivers airbag module is faulty. Airbag control module is faulty.


WIRING DIAGRAM:

16

17

13

14

AB6

AB2

AB2

AB7

1 23 4

AB6

AB381 21 2

21

AB38


STEERINGROLL CONNECTOR


(YELLOW) (YELLOW)

AB37

1 2 3 4

(BLACK)

21

AB37 (ORANGE)

AB-00662

1 2 3 4 5 6

7 8 9 10 11 12 13 14 15 16 17

18 19 20 21 22 23 24 25 26 27 28


49/118AB(diag)-47


Step Check Yes No

1 CHECK DRIVERS AIRBAG MODULE.



seconds.

2) Remove the drivers airbag module.

3) Connect the connector (AB38) to connector




5) Connect the connectors (1Q) in the test

harness Q to connector (AB37).


(2Q) in the test harness Q.




operate properly?

Replace the

drivers airbag

module.

Go to step 2.

2 CHECK ROLL CONNECTOR.



seconds.

2) Disconnect the test harness N from con-nector (AB38).

3) Disconnect the test harness Q from con-

nector (AB37).

4) Remove the instrument panel lower cover,









operate properly?

Replace the roll

connector.

Go to step 3.



1) Turn the ignition switch OFF, disconnect thebattery ground terminal, and wait more than 20

seconds.


nector (2P) and (3P) in the test harness P.



(AB10) and (AB9).





turn the ignition switch ON. (engine OFF)

6) Measure the voltage between connector(2U) in the test harness U and chassis ground.


(2U) No. 4 (+) Chassis ground ():




Is the voltage less than 1 V? Replace the airbag

control module.

Replace the airbag

main harness with

body harness.


50/118AB(diag)-48


D: DTC 16DTC DETECTING CONDITION: Airbag main harness circuit (Passengers side) is shorted to power supply. Airbag module harness circuit (Passengers side) is shorted to power supply. Passengers airbag module is faulty. Airbag control module is faulty.


WIRING DIAGRAM:

AB-00663

AB6


AB9

AB9

AB10

11

10

3 4

78

1 2

AIRBAG CONTROL MODULEAB6

1 2 3 4 5 6

7 8 9 10 11 12 13 14 15 16 17

18 19 20 21 22 23 24 25 26 27 28

1 2 3 4


51/118AB(diag)-49


E: DTC 21DTC DETECTING CONDITION:Airbag control module is faulty.

CAUTION: Before diagnosing the airbag system, be sure to turn the ignition switch OFF, disconnect theground terminal from battery, and wait more than 20 seconds before starting to work. Before replacing the airbag module, seat belt pretensioner, roll connector, control module andsensor, reconnect each part and confirm that the warning light operates properly.

Step Check Yes No

1 CHECK PASSENGERS AIRBAG MODULE.



seconds.


the passengers side.


(AB9).








operate properly?

Replace the pas-

sengers airbag

module.

Go to step 2.





seconds.


nector (2P) and (3P) in the test harness P.3) Remove the instrument panel lower cover,





5) Measure the voltage between connector

(2U) in the test harness U and chassis ground.






Is the voltage less than 1 V? Replace the airbag

control module.

Replace the airbag

main harness with

body harness.

Step Check Yes No

1 CHECK IF DTC 21 IS INDICATED.

Read the DTC.

Is DTC 21 indicated for airbag

warning light?

Replace the airbag

control module.

Perform the clear

memory mode.


52/118AB(diag)-50


F: DTC 22WIRING DIAGRAM:

This DTC is indicated when the front airbag module and the pretensioner are deployed.Once this DTC is displayed, the memory cannot be cleared. Replace the following parts. Airbag control module. Drivers airbag module. Passengers airbag module. Front sub-sensor of both sides. Front seat belt outer with pretensioner of both sides.

AB-00729

AB6 AB18AB17

AB2612

AB9

AB10

AB211 41 2

17

16

13

14

11

10

AB2

AB7

AB381

1

21 2

23 4

AB9

AB2

AB38

1 2

AB17

AB6

STEERINGROLLCONNECTOR

INFLATOR

(DRIVER SIDE)

INFLATOR

(PASSENGER SIDE)PRETENSIONER LH


PRETENSIONER RH

AB3732

7 8

AB17 AB18 AB18

AB26

AB21 AB37

1 2

WITHCURTAIN AIRBAG

1

2

3

4

1 2 3 4

*1 : 6

*2 : 5

*3 : 11

*4 : 12

WITHOUTCURTAIN AIRBAG

*1 : 2

*2 : 1

*3 : 5

*4 : 6

* * * *

1 2 3 4 5 67 8 9 10 11 12 13 14 15 16 17

18 19 20 21 22 23 24 25 26 27 28

7 8 9 10 11 12

13 14 15 16 17 18 19

5 6

20

1 2 3 4

7 8 9 10 11 12

13 14 15 16 17 18 19

5 6

20

1 2 3 41 2 3 4 5 6

7 8 9 10 11 12

1 2 3 4 5 6

7 8 9 10 11 12

(WITHOUT CURTAIN AIRBAG) (WITHOUT CURTAIN AIRBAG)(WITH CURTAIN AIRBAG)(WITH CURTAIN AIRBAG)


53/118AB(diag)-51


G: DTC 23DTC DETECTING CONDITION:(AB6), (AB17) and (AB18) are not connected properly to airbag control module.

CAUTION:Before diagnosing the airbag system, be sure to turn the ignition switch OFF, disconnect the groundterminal from battery, and wait more than 20 seconds before starting to work.

Step Check Yes No

1 CHECK POOR CONTACT IN CONNECTORS

(AB6), (AB17) AND (AB18).



seconds.

2) Disconnect the connectors (AB6), (AB17)

and (AB18) from airbag control modules.

Is there rust or damage on the

harness connector and the

control module connector?

Replace the airbag

control module.

Replace

the body harness

with airbag main

harness. Replace

the body harness

with side airbag

harness.

Go to step 2.

2 CHECK POOR CONTACT IN CONNECTORS

(AB6), (AB17) AND (AB18).1) Ensure that the connectors are firmly

reconnected.




operate properly?

Finish the diagno-

sis.

Replace the airbag

control module.


54/118AB(diag)-52


H: DTC 24DTC DETECTING CONDITION: Airbag control module is faulty. Airbag main harness circuit is open. Fuse No. 25 (in joint box) is blown. Body harness circuit is open.


WIRING DIAGRAM:

AB6

AB6

No.25

6

IGNITION

SWITCH

BATTERY


AB-00666

1 2 3 4 5 6

7 8 9 10 11 12 13 14 15 16 17

18 19 20 21 22 23 24 25 26 27 28


55/118AB(diag)-53


Step Check Yes No

1 CHECK AIRBAG CONTROL MODULE.



seconds.


bag control module.


ness U to connector (AB6).







Is the voltage more than 10 V? Replace the airbag

control module.

Go to step 2.

2 CHECK FUSE NO. 25 (IN JOINT BOX).

1) Confirm that the ignition switch is turned

OFF.

2) Remove the fuse No. 25 (in joint box) and

perform visual inspection.

Is the fuse No. 25 blown out? Replace the fuse

No. 25. If fuse No.

25 is blown out

again, repair the

body harness.

Repair the body

harness.


56/118AB(diag)-54


I: DTC 25DTC DETECTING CONDITION: Airbag control module is faulty. Airbag main harness circuit is open. Fuse No. 12 (in joint box) is blown. Body harness circuit is open.


WIRING DIAGRAM:

AB6

AB6

No.12

5

IGNITION

SWITCH

BATTERY


AB-00665

1 2 3 4 5 6

7 8 9 10 11 12 13 14 15 16 17

18 19 20 21 22 23 24 25 26 27 28


57/118AB(diag)-55


Step Check Yes No

1 CHECK AIRBAG CONTROL MODULE.



seconds.


bag control module.









Is the voltage more than 10 V? Replace the airbag

control module.

Go to step 2.

2 CHECK FUSE NO. 12 (IN JOINT BOX).

1) Confirm that the ignition switch is turned

OFF.

2) Remove the fuse No. 12 (in joint box) and

perform visual inspection.

Is the fuse No. 12 blown out? Replace the fuse

No. 12. If fuse No.

12 is blown out

again, repair the

body harness.

Repair the body

harness.


58/118AB(diag)-56


J: DTC 31DTC DETECTING CONDITION: Front sub-sensor harness (RH) circuit is shorted. Front sub-sensor harness (RH) circuit is open. Front sub-sensor (RH) is faulty. Airbag control module is faulty.


WIRING DIAGRAM:

AB-00667

AB6

AB16

AB6

209

1

2

AB16

1 2


FRONT SUB SENSOR RH

1 2 3 4 5 6

7 8 9 10 11 12 13 14 15 16 17

18 19 20 21 22 23 24 25 26 27 28


59/118AB(diag)-57


Step Check Yes No

1 CHECK AIRBAG MAIN HARNESS (FRONT

SUB-SENSOR HARNESS RH).



seconds.



(AB2).



(AB10) and (AB9).


bag control module.



6) Disconnect the front sub-sensor (RH), and

then connect the connector (1H) in the test

harness H to connector (AB16).


(3U) in the test harness U and connector (3H)

in the test harness H.


(3U) No. 7 (3H) No. 5:

(3U) No. 9 (3H) No. 6:


?


main harness with

body harness.


SUB-SENSOR HARNESS RH).







M?

Replace the front

sub-sensor (RH).

When the

sensor is not OK,

though the sensor

is replaced,

replace the airbag

control module.

Replace the airbag

main harness with

body harness.


60/118AB(diag)-58


K: DTC 32DTC DETECTING CONDITION: Front sub-sensor harness (LH) circuit is shorted. Front sub-sensor harness (LH) circuit is open. Front sub-sensor (LH) is faulty. Airbag control module is faulty.


WIRING DIAGRAM:

AB-00668

AB6

AB13

AB6

15

26

2

1

AB13

1 2


FRONT SUB SENSOR LH

1 2 3 4 5 6

7 8 9 10 11 12 13 14 15 16 17

18 19 20 21 22 23 24 25 26 27 28


61/118AB(diag)-59


L: DTC 33DTC DETECTING CONDITION:Front sub-sensor (RH) is faulty.When DTC 33 is displayed, the circuit within the front sub-sensor (RH) is faulty. Replace the front sub-sensor(RH).

M: DTC 34DTC DETECTING CONDITION:

Front sub-sensor (LH) is faulty.When DTC 34 is displayed, the circuit within the front sub-sensor (LH) is faulty. Replace the front sub-sensor(LH).

Step Check Yes No


SUB-SENSOR HARNESS LH).



seconds.



(AB2).



(AB10) and (AB9).


bag control module.



6) Disconnect the front sub-sensor (LH), and

then connect the connector (1H) in the test

harness H to connector (AB13).


(3U) in the test harness U and connector (3H)

in the test harness H.


(3U) No. 6 (3H) No. 5:

(3U) No. 8 (3H) No. 6:


?


main harness with

body harness.


SUB-SENSOR HARNESS LH).







M?

Replace the front

sub-sensor (LH).

When the

sensor is not OK,

though the sensor

is replaced,

replace the airbag

control module.

Replace the airbag

main harness with

body harness.


62/118AB(diag)-60


N: DTC 41DTC DETECTING CONDITION: Side airbag harness (RH) is faulty. Side airbag module (RH) is faulty. Airbag control module is faulty.

CAUTION: Before diagnosing the airbag system, be sure to turn the ignition switch OFF, disconnect theground terminal from battery, and wait more than 20 seconds before starting to work. Before replacing the airbag module, seat belt pretensioner, roll connector, control module andsensor, reconnect each part and confirm that the warning light operates properly. When inspecting the airbag main harness, disconnect the airbag module connector of the driversand passengers seats for safety reasons. When inspecting the airbag rear harness, disconnect the side airbag module connector, curtainairbag module connector and seat belt pretensioner connector for safety reasons.

WIRING DIAGRAM:

AB-00773

AB18

AB24

AB25

1 2AB28

3 41 2

7815

17

13

16

AB18AB28AB24

1 2


INFLATOR(SIDE RH)

SIDE AIRBAGSENSOR RH

7 8 9 10 11 12

13 14 15 16 17 18 19

5 6

20

1 2 3 4

1 2 3 4

1210

127 9

:

:

WC

OC

WITH CURTAIN AIRBAG


WC

OC

AB18

2 3 4 5 6

8 9 10 11 12

(WITHOUT CURTAIN AIRBAG)(WITH CURTAIN AIRBAG)


63/118AB(diag)-61


1. MODEL WITH CURTAIN AIRBAG

Step Check Yes No

1 CHECK SIDE AIRBAG MODULE.



seconds.


(AB24), and connect the connector (1F) in test

harness F to connector (AB24).

3) Connect the airbag resistor to the connec-

tor (3F) in the test harness F.




operate properly?

Replace the front

seat with side air-

bag module (RH).

Go to step 2.

2 CHECK AIRBAG REAR HARNESS (SIDE

AIRBAG MODULE HARNESS RH).



seconds.

2) Disconnect the connector (AB26) from seat

belt pretensioner (RH). 3) Disconnect the connector (AB33) from cur-

tain airbag module (RH).

4) Disconnect the airbag resistor from the test

harness F.


bag control module.




(3U) in the test harness U and connector (3F)

in the test harness F.


(3U) No. 20 (3F) No. 3:(3U) No. 18 (3F) No. 4:


?


rear harness with

body harness.






(3U) No. 20 (3U) No. 18:


M?


rear harness with

body harness.



Measure the resistance between the terminals

of connector (3F) in the test harness F.


(3F) No. 3 (3F) No. 4:


M?


rear harness with

body harness.




(3F) in the test harness F and chassis ground.


(3F) No. 3 Chassis ground:



M?


rear harness with

body harness.


64/118AB(diag)-62










M?

Replace the airbag

control module.

Replace the airbag

rear harness with

body harness.

Step Check Yes No


65/118AB(diag)-63


2. MODEL WITHOUT CURTAIN AIRBAG

Step Check Yes No




seconds.




3) Connect the airbag resistor to the connec-

tor (3F) in the test harness F.




operate properly?

Replace the front

seat with side air-

bag module (RH).

Go to step 2.





seconds.


belt pretensioner (RH). 3) Disconnect the connector (AB33) from cur-

tain airbag module (RH).

4) Disconnect the airbag resistor from the test

harness F.


bag control module.

6) Connect the connector (1R) in the test har-

ness R to connector (AB18).


(3R) in the test harness R and connector (3F)



(3R) No. 20 (3F) No. 3:(3R) No. 18 (3F) No. 4:


?


rear harness with

body harness.




(3R) terminals in the test harness R.


(3R) No. 20 (3R) No. 18:


M?


rear harness with

body harness.



Measure the resistance between the terminals

of connector (3F) in the test harness F.


(3F) No. 3 (3F) No. 4:


M?


rear harness with

body harness.




(3F) in the test harness F and chassis ground.





M?


rear harness with

body harness.


66/118AB(diag)-64





(3R) in the test harness R and chassis ground.


(3R) No. 20 Chassis ground:

(3R) No. 18 Chassis ground:


M?

Replace the airbag

control module.

Replace the airbag

rear harness with

body harness.

Step Check Yes No


67/118AB(diag)-65


O: DTC 42DTC DETECTING CONDITION: Side airbag harness (LH) is faulty. Side airbag module (LH) is faulty. Airbag control module is faulty.

CAUTION: Before diagnosing the airbag system, be sure to turn the ignition switch OFF, disconnect theground terminal from battery, and wait more than 20 seconds before starting to work. Before replacing the airbag module, seat belt pretensioner, roll connector, control module andsensor, reconnect each part and confirm that the warning light operates properly. When inspecting the airbag main harness, disconnect the airbag module connector of the driversand passengers seats for safety reasons. When inspecting the airbag rear harness, disconnect the side airbag module connector, curtainairbag module connector and seat belt pretensioner connector for safety reasons.

WIRING DIAGRAM:

AB-00774

AB231 2

AB19

AB20

3 41 2

109 1

720

16

18

AB19

1 2

AB17

AB17 AIRBAG CONTROL MODULE

INFLATOR(SIDE LH)

SIDE AIRBAGSENSOR LH

7 8 9 10 11 12

13 14 15 16 17 18 19

5 6

20

1 2 3 4

AB23

1 2 3 4

:

:

WC

OC

WITH CURTAIN AIRBAG


(WITH CURTAIN AIRBAG)

AB17

(WITHOUT CURTAIN AIRBAG)

1 2 3 4 5 6

7 8 9 10 11 12

65 10

12 79

WC

OC


68/118AB(diag)-66


1. MODEL WITH CURTAIN AIRBAG

Step Check Yes No




seconds.





(3F) in the test harness F.




operate properly?

Replace the front

seat with side air-

bag module (LH).

Go to step 2.


AIRBAG MODULE HARNESS LH).



seconds.


belt pretensioner (LH). 3) Disconnect the connector (AB31) from cur-

tain airbag module (LH).

4) Disconnect the airbag resistor from test

harness.


bag control module.




(3U) in the test harness U and connector (3F)



(3U) No. 12 (3F) No. 3:(3U) No. 10 (3F) No. 4:


?


rear harness with

body harness.






(3U) No. 12 (3U) No. 10:


M?


rear harness with

body harness.



Measure the resis

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