structural vinyl railings full line catalog · 2011. 1. 3. · the endurance® railing system...

Full Line Catalog

• Maintenance-Free• Transferable, limited

lifetime warranty• Easy Installation• Affordable• Elegant, Traditional

Architectural profi le• Code Compliant

Structural Design

• Maintenance-Free• Transferable, limited

lifetime warranty• Easy Installation• Affordable• Elegant, Traditional

Architectural profi le• Code Compliant

Structural Design

STRUCTUR AL VINYL R AILINGS

Pages 11 – 12Maintenance free load-bearing vinyl columns and our turned vinyl newel posts.

For Technical Support On All Endurance® Products Call 1-877-420-RAIL (7245)

Royal Building Products continues to expand its family of maintenance free vinyl products. We are proud to announce the addition of our new Turned Structural Posts and Continuous Handrail component system, to our successful Endurance® Vinyl Railing product line. Endurance® products are available through building suppliers nationwide. Technical assistance is available through our customer service department. All Endurance® products include simple, step-by-step instruc-tions, which allow you to begin enjoying the elegant design and sturdy construc-tion right away. All Endurance® products are backed by a limited lifetime war-ranty, so you will never paint, scrape, or replace these products again!

Pages 3 – 6

Endurance® maintenance free rail-ing systems offer all the benefits of our industry acclaimed, high quality, custom vinyl railing systems coupled with superior strength and ease of installation.

Pages 7 – 10

Endurance® maintenance free con-tinuous handrail components offer the first of its kind on site assembly for any configuration of stairs and ramps, all with 100% ADA compliance.

Structural Vinyl Railing Systems

Quick Start GuideThe Endurance® Railing System is fast and simple. Figuring materials for any job can be broken down to a few simple steps. Use this quick start guide as a reference and find more detailed information on the pages that follow.

STEP 1

STEP 2

Choose your postThe Endurance® Railing system allows you to choose from several options for a newel post. Choose the option that best suits your installation needs. *Note: For load bearing, full height posts, you should use a standard 4x4 or 6x6 wood post and the appropriate Endurance sleeve listed in the next section. For turned support posts and newels, see page 11.

Option 1:Structural Post – Flush Mount

For residential applications(36” rail height with a 2“ bottom space.)

Wood framed application:• Flush mount over any

decking surface.• Fasten using lag screws

through decking and into framework of deck below (double joist or block as necessary.)

Masonry application:• Flush mount to most standard masonry materials.• Fasten using wedge anchors.

Endurance® Part # EASP36F**

Note: Vinyl post sleeve sold separately.

Option 2:Structural Post – Thru Mount

For residential and commercial applications (36” or 42” rail height with 2” bottom space.)

Wood framed application:• Thru or fascia mount to any deck frame.• Fasten to deck frame using carriage bolts.

Masonry application:• Core mount to most standard masonry materials.• Core drill and set post using hydraulic grout.

Endurance® Part # EASP36T* (36” rail height with a 2 “ bottom space).

Endurance® Part # EASP42T* (42” rail height with a 2 “ bottom space).

Option 3:Standard Wood Post

New construction:• Frame post in place

during construction (thru or fascia mount.)

• Sleeve posts as necessary (see next section “choose a post sleeve.”)

Remodel/Retrofit:• Remove existing railings

from wood posts.• Replace any posts that

are not structurally sound.

• Sleeve posts as neces-sary (see next section “choose a post sleeve.”)

This is a Non- Endurance ItemPurchase 4x4 or 6x6 wood posts and appropriate fasteners separately.

Choose a post sleeve

A

B

Sleeve A:4” x 4” sleeveAvailable lengths: 38”, 54” and 108”

Application:• Slides over Endurance® Structural

post assembly, standard 4x4 wood newel post, or full height, load bearing 4x4 wood post.

• For use in new construction or retro-fit of existing 4x4 newel post.

Endurance® Part # EAPS38G, EAPS54 or EAPS108

Sleeve B:61/

2” x 61/

2” sleeve

Available lengths: 54” and 108”

Application:• Slides over standard *6x6 wood

newel post, or full height, load bearing *6x6 wood post.

• For use in new construction or retro-fit of existing 6x6 newel post.

* Note: I.D. of 61/2 x 61/

2 sleeve is 6” x 6”.

Posts may need to be packed out to this dimension for sleeve to fit properly.

Endurance® Part # EAWPS54 or EAWPS108

** Fasteners not included in post assembly.

2B Fascia Mount Option

Endurance® post sleeves come in two sizes and

three lengths.

*Note: For load bearing full height posts, you should use a standard 4x4 or 6x6 wood post and the appropriate

Endurance sleeve listed in this section, or choose

a turned post on page 11.

STEP 3

Top line cross section

detail.

Bottom line cross

section detail.

Square Baluster — 11/4” Part #

• 4’ Square Baluster Level Railing Kit . . . . . . . . . . . . . . . . . . . ENDL4• 6’ Square Baluster Level Railing Kit . . . . . . . . . . . . . . . . . . . ENDL6• 8’ Square Baluster Level Railing Kit . . . . . . . . . . . . . . . . . . . ENDL8• 10’ Square Baluster Level Railing Kit . . . . . . . . . . . . . . . . . ENDL10

Turned (colonial) Baluster — 11/4” Part #

• 4’ Turned Baluster Level Railing Kit . . . . . . . . . . . . . . . . . . ENDTL4• 6’ Turned Baluster Level Railing Kit . . . . . . . . . . . . . . . . . . ENDTL6• 8’ Turned Baluster Level Railing Kit . . . . . . . . . . . . . . . . . . ENDTL8• 10’ Turned Baluster Level Railing Kit . . . . . . . . . . . . . . . . ENDTL10

Choose your level railing sectionsResidential and Commercial kits are available for level railing. All railing kits include:• Top vinyl extrusion with interior aluminum stiffener• Bottom vinyl extrusion with interior aluminum stiffener• Balusters• Mounting brackets with integral locking screw cover caps• Stainless steel mounting screwsSelect the kit length based on the opening size. Trim kits to size on the job. Note: Use support foot “Part #EASF4” for level railing that spans greater than 8 feet in length.

Turned Baluster StyleSquare Baluster Style

Stair Railing (next page)


• 4’ x 42” Level Railing Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . ENDL4-42• 6’ x 42” Level Railing Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . ENDL6-42• 8’ x 42” Level Railing Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . ENDL8-42• 10’ x 42” Level Railing Kit . . . . . . . . . . . . . . . . . . . . . . . . . ENDL10-42

Residential Level Railing Kits:For residential applications (36” rail height with 2” bottom space.)

Commercial Level Railing Kits:For commercial applications (42” rail height with 2” bottom space.)Available only in square baluster kits.

Interior Aluminum Stiffeners

Interior Aluminum Stiffeners

Unique pin design nests in bracket, adding security by locking aluminum stiffener to post or wall.

Vinyl extrusion

Pin receptacle

Aluminum stiffener

PinBracket

Lockingscrew cover

Patent Pending

STEP 4

STEP 5

Choose your stair railing sectionsResidential and Commercial kits are available for stair railing. Each Endurance® stair railing kit contains all of the components and hardware you need to install your railing section.

All railing kits include:• Top vinyl extrusion with interior aluminum stiffener• Bottom vinyl extrusion with interior aluminum stiffener• Balusters• Mounting brackets with integral locking screw cover caps• Stainless steel mounting screws

Select the style and kit length based on the opening size. Select the kit angle range based upon the angle (rise and run) of your stairs. Trim kits to size on the job. For help determining the properkit, see our stair ordering guide #MLL134.

Choose a post capSeveral cap styles are available to put the finishing touch on your posts. Use standard PVC cement to fasten caps to sleeve material.


• 6’ Stair Railing Kit 29 – 35° . . . . . . . . . . . . . . . . . . . ENDS629-35• 8’ Stair Railing Kit 29 – 35° . . . . . . . . . . . . . . . . . . . ENDS829-35• 6’ Stair Railing Kit 36 – 41° . . . . . . . . . . . . . . . . . . . ENDS636-41• 8’ Stair Railing Kit 36 – 41° . . . . . . . . . . . . . . . . . . . ENDS836-41

Turned (colonial) Baluster — 11/4” Part #

• 6’ Turned Baluster Stair Railing Kit 29 – 35° . . . . ENDTS629-35• 8’ Turned Baluster Stair Railing Kit 29 – 35° . . . . ENDTS829-35• 6’ Turned Baluster Stair Railing Kit 36 – 41° . . . . ENDTS636-41• 8’ Turned Baluster Stair Railing Kit 36 – 41° . . . . ENDTS836-41


• 8’ x 42” Stair Railing Kit 29 – 35° . . . . . . . . . . . . . . . .ENDS829-42• 8’ x 42” Stair Railing Kit 36 – 41° . . . . . . . . . . . . . . . .ENDS836-42

Residential Stair Railing Kits:For residential applications (36” rail height.)

Commercial Stair Railing Kits:For commercial applications (42” rail height.)Available only in square baluster kits.

Cap A: 4x4 Flat cap Endurance® Part # EAFC4 Cap D:

4x4 Ball cap Endurance® Part # EABC4

Cap E: 4x4 Gothic cap Endurance® Part # EAGC4

A

Cap B: 4x4 New England cap Endurance® Part # EAEC4

B

Cap C: 61/

2x61/

2 Flat cap

Endurance® Part # EAFC6

C

D E

STEP 6

Universal Trim CollarFits 4” to 61/

2” Posts!

Our NEW 4-piece Universal Ratchet Lock™ trim collar will accommodate 4”, 5”, or 61/

2” posts, and can

be installed after installation of post to provide additional style. No adhesive is needed!Endurance® Part # EATRU

Choose a specialty bracket set, kit or gateAlmost every installation presents a special demand. This page contains photos and application information for the many additional solution kits offered for the Endurance system. Look to these pages to find the item you need to make your Endurance® installation complete.

Level Mounting Bracket Kit.Use this kit when cutting one level railing kit into two sections.• Mount level railing to post or building surface.• Fasten using stainless steel screws (included).• Screw hole cover *plugs included. *Patent Pending.

Endurance® Part # EALB2

Stair Mounting Bracket Kit.Use this kit when cutting one stair railing kit into two sections.• Mount stair railing to post or building surface.• Fasten using stainless steel screws (included).• Screw hole cover *plugs included. *Patent Pending.

Endurance® Part # EASB2

Rounded Column Mounting Bracket Kit.Use this kit to mount one level railing end to arounded column.• Fasten using stainless steel screws (included).• Screw hole cover *plugs included. *Patent Pending.

Endurance® Part # EARB1

0-44° Angle Bracket Kit.Use this kit to mount one level railing end onan angle 0 to 44°.• Cut bracket at desired angle, then mount to

post or building surface.• Fasten using stainless steel screws (included).• Screw hole cover *plugs included. *Patent Pending.

Endurance® Part # EAAK1

45° Angle Bracket Kit.Use this kit to mount one level railing end on a 45° angle.• Mount level railing on a 45° angle to post or building corner.

• Fasten using stainless steel screws (included).• Screw hole cover *plugs included. *Patent Pending.

Endurance® Part # EAAK45

Level Rail Support Foot Kit.Mount this kit mid-span under the bot-tom horizontal mem-ber of level railing over 8 feet in length.

• Fasten using hardware (included).• Screw hole cover *plugs included. *Patent Pending.

Endurance® Part # EASF4

4” x 4” Base Trim Collar.Use this trim collar prior to rail installation as a finishing touch at the bottom of a newel post or the bottom/top of a post.Endurance® Part #

EATR4LP

Endurance® Gate Kits:For residential and commercial applications.

• Gate kit requires assembly.• Assembly hardware included.• Mount to post or building corner.• Kits can be down-sized in both dimensions.• Can be installed with right or left hand swing.• Optional black or white hardware kits, sold separately, include two hinges

and one keyed locking latch with mounting hardware.• Custom sized gates available to 8’ double wide.

Gate latchdetail.

Keyed latch hardware

Gate hingedetail.

Endurance® Part # EAG36• Standard Gate Kit- Square balusters.

Assembled size: 341/2” x 34” high to fit a 36”

finished opening.Endurance® Part # EATG36• Standard Gate Kit- Turned balusters.


finished opening.

Endurance® Part # EAC36• Commercial Gate Kit- Square balusters.


finished opening.Endurance® Part # EFAGH201W (white) Endurance® Part # EFAGH201B (black)• Self-closing hinge and latch

Including hardware in black/white

Self closing hinges

• 11⁄2” OD Aluminum

reinforced vinyl is ADA compliant.

• Simple to install on site.

• Adjustable internal joiner eliminates fittings and accommodates any angle (patent pending).

• Create continuous code compliant handrail on any stair or ramp.

• Surface damage, scratches and graffiti can be sanded out and polished to restore the rail to “like new” condition.

• 11⁄2” OD Aluminum

reinforced vinyl is ADA compliant.

• Simple to install on site.

• Adjustable internal joiner eliminates fittings and accommodates any angle (patent pending).

• Create continuous code compliant handrail on any stair or ramp.

• Surface damage, scratches and graffiti can be sanded out and polished to restore the rail to “like new” condition.

Continuous Vinyl Handrail

Continuous Vinyl Handrail –Continuous Vinyl Handrail –

With Stairs & Ramps It’s All About Angles . . .

With Stairs & Ramps It’s All About Angles . . .

• 11⁄2” OD vinyl meets all “Americans with Disabilities Act” graspability requirements.

• Unique adjustable internal joiner accommodates any transition, stair, or ramp angle.

• Easily assembles on site with no pre-formed fittings.

• Heavy wall vinyl exterior over engineered aluminum interior provides maintenance free strength

and durability.

• Can be installed in any stair or ramp configuration continuously and uninterrupted.

• Mounts to wood, vinyl, or metal railing systems to provide code compliant graspability.

• Installs like wood – no special tools required.

• Eliminates ugly pre-bent fittings.

Adjustable internal joiner is infinitely adjustable to fit any stair, ramp, or transition angle. Endurance® has a 12 year history as the nation’s innovator in code compliant vinyl railing systems. This experience brings another industry first with our adjust-able internal joiner (patent pending). Simply cut the rail to the desired angle using a mitre saw, adjust the joiner to the proper angle, then glue in place. Accommodates angles from 0 – 90º. Pre-bent fittings with other systems just don’t work. No two stairs or ramps are alike, fittings preformed to a few selected angles make it impossible to accommodate every situation. With the Endurance® continuous vinyl handrail system, code compliance is simple!

ADA compliant ramp rail is simple with Endurance®. End loops, rail extensions, returns, and transitions are all easily installed on site with no special tools. Endurance® continuous v inyl handrai l can be mounted to any railing material, vinyl, wood, or steel.

AdjustableInternalJoiner

Wall mounted handrail can be fabri-cated on site using a mitre saw and our adjustable joiner to create any continuous configuration. Here a 90º wall return (EHRC15) is joined to two rail sections. Two internal joiners allow the rail to follow the wall and ramp configuration.

ADA Compliant and Maintenance Free

System Components

ADA Compliant and Maintenance Free

11⁄2” OD Vinyl Tubing Inserts Mounting Brackets

EHRH6 – 11⁄2” OD x 6’ vinyl

handrail with aluminum insertEHRH8 – 11⁄

2” OD x 8’ vinyl

handrail with aluminum insertEHRH10 – 11⁄

2” OD x 10’

vinyl handrail with alumi-num insert(Vinyl & aluminum also available separately – see back page)

Caps & Covers

Accessories

EHRL18 – 11⁄2” OD ADA

end loop 18” x 12” x 18”

EHRC15 – 11⁄2” OD – 90º

wall return – 12” x 23⁄4”

(For longer returns to wall surface use EHRC12 – 90º corner and cut to fit on site)

EHRC12 – 11⁄2” OD – 90º

corner(Can also be trimmed on site to create 90º wall returns)

EHRP30F – 30” flange post interior – galvanized. Use with EHRC36 end post & EHRPC flange cover. Mounts to wood or con-crete surfaces using lag screws or concrete anchors.(*Note: Not designed to be self supporting, should attach to guard rail system.)

EHRC36 – 11⁄2” OD – 90º

corner/end post – 12” x 36”. Can be installed as a long corner to reduce joints or used with galvanized post interiors EHRP30F or EHRP34C to create a return to grade end post.

EHRP34C – 34” core post interior – galvanized. Use with EHRC36 end post for core mount applications in masonry surfaces.

EHRSJ1 – Adjustable internal joiner. Use vinyl adhesive to install.

EHREC – 11⁄2” diameter

vinyl end cap. Install with vinyl adhesive.

EHRPC – Flange cover 31⁄

2” x 31⁄

2”. Use to cover

EHRP2F mini wall flange or EHRP30F flange post.

EHRB2 – White powder coated handrail bracket kit – set of 2 with stainless steel mounting screws (pictured)

EHRB2B– Box of 60(Bulk – no screws)

EHRBH1 – Stainless steel handrail bracket screws – Bulk – Box of 120

EHRP2F – 21⁄2” mini wall

mount flange – aluminum. Use to terminate straight rail at wall surface. Use with EHRPC flange cover. Not to be used with EHRC15 90º wall return. (See diagram back page)

EPP601 – 4” x 4” post sleeve centering bracket.EPP602 – 4” x 4” turned post centering bracket. 2 halves w/screws. Use this with Endurance structural posts as a backer to receive handrail bracket mounting screws. (See close up photo back page)

EPP900 – 8 fl. oz. cleaner & buffing compound. Use by hand or with machine wheel buffers to polish vinyl railing products.

See next page for component configurations.

System Components

Endurance Continuous Vinyl Handrail Ordering Guide

Continuous Vinyl Handrail Component ListPart # Description

EHRL18 11⁄2” OD ADA End Loop – 18” x 12” x 18”

EHRC12 11⁄2” OD – 90º Corner – 12” x 12”

EHRC36 11⁄2” OD – 90º Corner/End Post – 12” x 36”

EHRC15 11⁄2” OD – 90º Wall Return – 12” x 23⁄

4”

EHRH6 11⁄2” OD – x 6’ Vinyl Handrail w/Alum. Insert



EHREC 11⁄2” End Cap

EHRPC Flange cover – 31⁄2” x 31⁄

2”

EHRP2F 21⁄2” Mini Wall Mount Flange – Aluminum

EHRP30F 30” Flange Post Interior – GalvanizedEHRP34C 34” Core Post Interior – GalvanizedEHRB2 Powder Coated Handrail Bracket Kit – Set of 2 w/HardwareEHRB2B Powder Coated Handrail Bracket Kit – Bulk No Hardware – Box of 60

EHRBH1 Handrail Bracket Screws – Bag of 120EPP601 Post Sleeve Centering Bracket – 2 Halves w/ScrewsEPP602 Turned Post Sleeve Centering Bracket – 2 Halves w/ScrewsEHRSJ1 Adjustable Internal JoinerEHRSJ1B Adjustable Internal Joiner – Bulk – Box of 60

EPP900 8 Fl. Oz. Vinyl Cleaner & Buffing CompoundEPP660 6’ Aluminum Insert for 11⁄

2” OD Vinyl Handrail

EPP662 8’ Aluminum Insert for 11⁄2” OD Vinyl Handrail

EPP664 10’ Aluminum Insert for 11⁄2” OD Vinyl Handrail

EPP669 11⁄2” x 6’ Handrail – Vinyl Only



Detail photo at leftshows a typical stairhandrail bracket installationwhen mounted to an Endurance®

structural post. An additional set ofpost sleeve centering brackets (EPP601)were added to the post prior to installingthe vinyl post sleeve. The post sleeve centering

bracket provides support for the handrail bracket (EHRB2) and provides back-ing material to receive the mounting screw (not included).

Note: Handrail depicted is not free standing & must be anchored to walls or guardrail using mounting bracket EHRB options. Space a maximum of 5’ on center and as close as possible to both sides of any joint.

Endurance Continuous Vinyl Handrail Ordering Guide

®

LOAD BEARING VINYL COLUMNS

• Choose from 2 models: Traditional Square or Classic Colonial

• Available in white• Mounts easily onto almost any surface, including

vinyl, concrete or wood• Certified 5,000-lbs load-bearing strength• Includes all the necessary skirting and mounting

plates for an easy and clean installation• Specially conceived aluminum structural

tube support• Column Dimensions: 5" x 5" x 104"• Compatible with 36" - 42" railing sections• Boxed Individually

A. Classic Colonial, FA42483

B. Traditional Square, FA42589

A B

Royal Building Products91 Royal Group Cres.

Woodbridge, ONCanadaL4H 1X9

Your Authorized Endurance® Dealer:

REV. JULY 2004 | RMSB | RDI-O-150

TURNED STRUCTURAL VINYL NEWEL POST(Elite capsold separately)

Schedule 80GalvanizedSteel Pipe

Extruded centering blocks provide strength & accept screws from railing brackets

3⁄8" Galvanized

steel flange plate

4" x 4" Turned vinyl newelwith 36" flush mount structural post (EATP36F)

13"

22"

13"

4" x 4" x 48"Structuralnewel

4" x 4" x 48"Structuralnewelpackaged

• Turned newel style matches Endurance® vinyl railing turned balusters.• High gloss finish, crisp, clean lines, maintenance-free• Available with flush mount interior structural post for surface mounting

on wood or concrete (pictured) for 36" high rail.• Also available with thru mount interior structural post for mounting

below the deck surface, fascia mounting and core mounting for 36" or 42" height rail.

Part # Description

EATP36F 4" x 4" x 48" Turned vinyl newel with flush mount structural post for 36" high rail EATP36T 4" x 4" x 48" Turned vinyl newel with thru mount structural post for 36" high rail EATP42T 4" x 4" x 48" Turned vinyl newel with thru mount structural post for 42" high rail

Note: Post cap and installation hardware not included in newel post kit.

ELEG

ANT,

STR

UCT

URA

L &

MAI

NTEN

ANCE

FRE

E

For Technical Support On All Endurance® Products Call 1-877-420-RAIL (7245)

(Elite trim ringsold separately)

structural vinyl railings full line catalog · 2011. 1. 3. · the endurance® railing system...

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