stripping - media.digikey.com sheets/weidmuller pdfs/stripping tools.pdf · professional stripping...
TRANSCRIPT
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Contents
Stripping
Stripping
Introduction C.2
Stripping and cutting tools C.4
Stripping tool C.10
Stripping tool for coaxial cable C.12
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Introduction
After a conductor has been cut it is then prepared for the next step or for crimping. For this purpose, a specific length of the conductor insulation has to be removed, while preventing dam-age to the conductor. The length of the conductor insulation to be removed depends on the terminal clamping point or the crimp to be processed.
Professional stripping tools guarantee perfect results due to precise adjustment of the tool to the corresponding insulation and the conductor cross-section.
Precision tools by Weidmüller guarantee that the user will always obtain consistent, reliable stripping results.
“Stripping” means the cutting and removal of the insulation.The following must be ensured in performing this task.
The stripping dimension must be observed and neither the conductor nor the remaining insulation must be damaged.
To avoid mistakes, use a stripping tool matched to the insulation and cross-section of the conductor.
Do not use work knives or penknives because the stripping quality when using such tools depends entirely on the manual dexterity of the user. The quality is not consistent, even when the user is highly skilled.
Preference should be given to hand-operated tools that adjust automatically to the corresponding cross-section of the conductor. They do not damage to the conductor during stripping and avoid faults.
stripax® stripping tools guarantee a consistent stripping result which complies with DIN regulations. The tools are rated for standard dimension PVC insulation. Any PVC insulation thicknesses deviating from normal can be set manually. The conductor stopper and integrated wire cutter allow highly versatile use of the tools.
Special insulation types such as Teflon, Silicone and Kapton require special stripping tools. These tools strip the conductor with punch blades.
Stripping
C.3
Introduction
DIN IEC 60352 part 2 contains references to stripping faults which must be avoided:
Possible faults during stripping:
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Insulation has not been cut properly
Remains of the conductor insulation are still to be foundon the stripped conductor
Correctly stripped conductorThe conductor insulation has been damaged by the stripping tool
Single conductors have been damaged or cut off by the stripping tool
Single conductors have been twisted too tightly afterwards
Single conductors are no longer twisted.
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Note
Type Qty. Order No.
Spare stripping blades 1 1119030000
AccessoriesType Qty. Order No.
Spare stripping blades 1 1119040000
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Stripping and cutting tools
Stripping and cutting tools• forflexibleandsolidconductorswithPVC
insulation• Cablewithdoubleinsulationintwoprocessing
stepswithoutspecialadjustment• Automaticopeningofclampingjawsafter
stripping• Noplayinself-adjustingcuttingunit• Long-lasting• Nosplicingofsingleconductors• Optimisedergonomicdesign• Strippinglengthadjustableviastop• Adjustablefordifferentinsulationthicknesses• switchablepartialstrippingfunction• Removablehandleshells• Fold-outcuttingprotection• CustommarkingwithESGdevicemarkers
Technical dataMax. stripping performanceCabletype
Conductorcross-section mm2
Strippinglength,max. mm
Cutting performance
Max.cuttingperformance mm2
Tool data
Length mm
Weight g
Note
Ordering dataVersion
Note
stripax®
0.08 - 10 mm²
stripax® 166 - 16 mm²
stripax®
FlexibleandsolidconductorswithPVCinsulation
0.08...10
25
6
190
175
Type Qty. Order No.stripax® 1 9005000000
stripax® 16FlexibleandsolidconductorswithPVCinsulation
6...16
25
6
190
175
Type Qty. Order No.stripax® 16 1 9005610000
• Stripping:PVCinsulatedflexibleconductor,size0.08...10mm²(~AWG28...7)
• Cutting:PVCinsulatedflexibleconductor,size0.08...6mm²(~AWG28...10)
• Conductorsundamagedduetospecialselfadjustingstrippingblades.
• Processingofmulti-conductors,withthinflatribboncablesandevenmultipleconductorsinoneoperation
• Stripping:PVCinsulatedflexibleandsolidconductors(~AWG10...6)
• Cutting:PVCinsulatedflexibleandsolidconductors,upto6mm²(AWG10)
• Conductorsundamagedduetospecialselfadjustingstrippingblades.
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Stripping and cutting tools
Mini-duro-stripax
Blade set
Stripping and cutting tool for conduc-tors with special insulation Types for conductor diameters 0.2 … 1.21 mm (~ AWG 32 … 18)
• FlexibleandsolidconductorswithPVC,Teflon(PTFE)andsiliconeinsulation
• Specialstrippingbladesdonotdamagetheconductor
• Nosplicingofthesingleconductors
• Bladeinsertscanbeeasilyreplaced
• Allinsertsfitonehousing
Mini-duro-stripax3–7
2.2
135
110
white yellow red green blue black
0.3–1.3 0.2–0.3 0.3–0.5 0.55–0.8 0.88–0.92 1.0–1.21
28…18 32/1,32/7,30/1,30/7 28/1,28/7,28/19,26/1, 24/7,24/19,22/1, 20/7,20/19 18/1,18/7,18/19
26/7,26/19,24/1 22/7,22/19,20/1
≈0.08...1.0
PVC/silicone PTFE PTFE PTFE PTFE PTFE
Order No. Order No. Order No. Order No. Order No. Order No.9001280000 9003700000 9003710000 9003720000 9003730000 9003740000
Order No.
9003500000
Order No. Order No. Order No. Order No. Order No. Order No.9006970000 9003600000 9003610000 9003620000 9003630000 9003640000
9001290000
Technical data
Max.strippinglength
Strippingdiametermax.cuttingperformance mm
Tool data
Length mm
Weight g
Selection of blade sets
Colourbladeset
Conductordiameter mm(min./max.)
AWG
mm2
Insulationmaterial
Information
Ordering dataTools with blade set
Tool with all blade sets
Accessories
Bladeset
Setofstrippingblades(MiniStripaxuptoApril2003)
Information
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Stripping and cutting tools
multi-stripax®
Cables for Rail industry
Cables for the aerospace industry
Bus applications
AWG lines Fieldbus linesStandardisedconductors
Sensor and actuator lines
Sensors and actuators in the fieldPower supply and distribution
The challenge
Cutting Positioning Stripping
Strippingisthenamegiventothecuttingandremovalofconductorinsulation.Whencarryingoutthistaskitmustbeguaranteedthattheappropriatelengthofinsulationisremovedandthatneithertheconductornortheremaininginsulationaredamagedinanyway.
DINIEC352part2(formerlyDINIEC48/290)containsdetailsofthestrippingfaultstoavoid.
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Stripping and cutting tools
multi-stripax®
Multifunctional stripping tool for use on a multitude of conductor insulation forms and configurations – even those not covered by the standard
multi-stripax® – the troubleshooter
• Interchangeablestrippingunits• Properstrippingofanyconductor–round,flatorspecialprofiles–thankstothespeciallyshapedstrippingblades
• Incorporatescuttingfunctionforupto2.5mm2solidand6mm2fine
• Non-fatiguingoperationthankstoergonomicdesign• Nodamagetoconductororremaininginsulation•Goodstrippingresultsforindustrialapplications• Strippingresultsreproducedaccuratelytimeandtimeagain• Along-lasting,reliabletoolthankstoitsrobustdesign• Plus,thecustomaryWeidmüllerrepairservice
Special stripping units – the answer to diverse stripping tasks
Themulti-stripax®tool–distinguishedbyitsrobustdesign–wasdevelopedtohandleallthestrippingtasksmetwithinpractice.Thankstotheinterchangeablestrippingunits,aspecialsolutioncanbefoundforeverychallengeinthemarketplace.
Thespeciallyshapedstrippingbladesguaranteeperfectstrippingresults.Theguideplatesensurethecorrectpositioningofthewireandthereforepreventdamagetotheremainingwire.Theclampingjawsholdtheconductorwithjusttherightforceduringthestrippingoperationandarematchedtothespecificsituation.Thisflexibilitywithinthevariablesthataffecttheresultofthestrippingoperationturnsthemulti-stripax®toolintoauniversaltroubleshooter.
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Stripping and cutting tools
Stripping and cutting tools multi-stripax®
• Speciallyshapedstrippingbladesenablestrippingofspecialtypesofinsulationandconductorconfigurations
• High-qualitystrippingforindustrialapplications• Strippingresultsreproducedaccuratelytime
andtimeagain• Along-lasting,reliabletoolthankstoitsrobust
design• Optimisedergonomicdesign• Nodamagetotheconductororinsulation• Highlyflexiblethankstointerchangeable
strippingunits• Adjustablestopforsettingstrippinglengths
from2.3to30mm• Thestrippinglengthcanbeincreasedby
repeatingthestrippingprocess.• Integralcuttingfunctionformax.2.5mm2solid
or6mm2flexiblecables
Technical data
Cabletype PVC,Teflon,PTE,PUR,silicone,halogen-free
Conductorcross-section,min. 2mm
Conductorcross-section,max. nolimit(inseveralsteps)
max.cuttingcapacity,fine-strand 6mm²
max.cuttingcapacity,solid 2.5mm²
max.cuttingcapacity,ribbon 10.2x4mm
Length/Width/Height 250/85/40mm
Weight 250gInformation
multi-stripax®
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Stripping and cutting tools
Ordering dataType Conductor Insulation Shaped blade Code Qty. Order No.
multi-stripax16SL
strippingunitmulti-stripax16SL
16mm²
Standard
stranded
PVC C1
1
9202220000
9202270000
multi-stripax6-16
strippingunitmulti-stripax6-16
6mm²
10mm²
16mm²
solid
stranded
flexible
PVC D1
1
9202210000
9202260000
multi-stripaxASI
strippingunitmulti-stripaxASI
ASIcable
1.5mm²
PTE
PUR
EPDM
B1
1
9202250000
9202300000
multi-stripaxAWG
strippingunitmulti-stripaxAWG
AWG26
AWG24
AWG22
AWG20
AWG18
AWG16
PTFE
PVCA
1
1
9202230000
9202280000
multi-stripax0.75-4²SL
strippingunitmulti-spx0.75-4²SL
0.75mm²
1mm²
1.5mm²
2.5mm²
4mm²
PVC
halogen-freeH
1
1
9203610000
9203730000
multi-stripax0.25-1.5S
strippingunitM-SPX0.25-1.5S
0.25mm²
0.5mm²
0.75mm²
1mm²
1.5mm²
PVC
halogen-freeI
1
1
9204540000
9204550000
multi-stripax1.5-6.0S
strippingunitM-SPX1.5-6.0S
1.5mm²
2.5mm²
4mm²
6mm²
PVC
halogen-freeJ
1
1
9204560000
9204570000
Information
AccessoriesType Description Qty. Order No.ERMEMULTI-STRIPAX cuttingblade 1 9203070000
ERANMULTI-STRIPAX wirestop-set 1 9203100000Information
METRIC
METRIC
METRIC
METRIC
METRIC
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Sheathing strippers
•SheathingstripperforroundPVCcables
Technical dataMax. stripping performanceCabletypeConductorcross-section -Conductordiameter mmDepthofcutCutting performanceUTPundSTPdatacables,max.diameter -Flexible(max.conductorcross-section) -Tool dataLength mmWeight g
Note
•Pivotingbladeforcircular,longitudinaland spiralcuts
•Retainingclipwithintegratedbladetobreakopenanincisionintheinsulation
•Integratedspareblade
Ordering dataVersion
Note
Accessories
Note
AM 25 / AM 35
AM 25: Ø 6...25 mm; AM 35: Ø 25...36 mm
AM 25 AM 35PVCroundcable PVCroundcable
6...25 25...36adjustableupto4.5mm adjustableupto4.5mm
135 140135 135
Type Qty Order No.
AM25 1 9001540000
AM35 1 9001080000
Type Qty Order No.
Spareblades 2 9001530000Sheathingstripper
AM 12
For UTP and STP data cables
•CutsUTPandSTPdatacablesandotherflexiblecoppercableswithadiameterofupto4mm²(~AWG11)
•StripstheouterinsulationofUTPandSTPdatacablesandotherroundcableswithø0.5...12.5mm
•Nodamagetotheshieldingorconductorduetoadjustablestrippingblade
•Lengthendstopforrepeatedcuttingorstrippinglengths
AM 12UTPandSTPdatacablesAWG20...110.5...12.5adjustable
84
9736
Type Qty Order No.
AM12 1 9030060000
Type Qty Order No.
Sheathingstripper
Stripping tools
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Sheathing strippers
Technical data
•SheathingstripperforPVCcables•Insulationcanbestrippedfromanypointalongthecable
•Openingofslitinsulationbymeansofintegratedcutter
Max. stripping performanceCabletypeConductorcross-section -Conductordiameter mmDepthofcutCutting performanceUTPundSTPdatacables,max.diameter mmFlexible(max.conductorcross-section) mm²Tool dataLength mmWeight g
Note
Version
Note
Note
For round cable, Ø 6...17 mm
AM 16
Type Qty Order No.
AM 16 1 9204190000
Type Qty Order No.
Spareblade 1 9204260000Sheathingstripper
Ordering data
AM 16PVCroundcable
6...170.8-2.5mm
5360
Accessories
•Especiallysuitableforstrippingcablesinthecableduct,too
AMF 6/10
For ribbon cable, 6 mm² and 10 mm²
AMF 6/10PVCribboncable
0-4.0mm
110115
Type Qty Order No.
AMF6/10 1 9204180000
Type Qty Order No.
Spareblade 1 9204250000Sheathingstripper
Stripping tools
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Cutter cassettes for CST
Colour cutter cassettes B [mm] C [mm]
9.3grey
0.6red
0.21yellow
5.6blue
8.6white
5.17.1green
3.57.5brown
3.78.0orange
6.06.0light green
Dim. A as stated by manufacturer (not defined by tool)
Colour cutter cassettes Qty. Order No.
1grey 9032050000
1red 9032040000
1yellow 9032030000
1blue 9032020000
1white 9204340000
1green 9032000000
1brown 9032010000
1orange 9032200000
1light green 9032210000
2.38.6black
1black 9032220000
twostep
threestep
Sheathing strippers for coaxial cable
•Forcoaxialcableandround(shielded)datacablesfrom2.5to8mmdiameter
•1-,2-and3-levelstrippinginonestep•Fastchangeovertoothercabletypesthankstoadjustableinterchangeablescrewholder
•Colour-codedreplaceablecassetteswithpresetstrippinglengthsforstandardcoaxcable.Refertothetable.
•Settingblock(included)permitsquickpresettingofcuttingdepths
•Bladecassettescanbeusedonbothsides
Technical dataMax. stripping performanceCabletypeConductordiameter mmStrippinglength,max. -Tool dataLength mmWeight g
Note
•RG58andRG71•RG59andRG62•Antennacable•Profibuscable•Ethernetcable
Ordering dataVersion
Note
Accessories
Note
CST / IE-CST
ø 2.5...8 mm
CST IE-CSTCoaxial&rounddatacables Coaxial&rounddatacables2.5...8 2.5...8
100 10065 85
IE-CSTincludingbladecartridge,adjustedtoWeidmüllerEthernetcableCSTnotincludingbladecartridge
Type Qty Order No.
CST 1 9030500000
IE-CST 1 9204350000
Type Qty Order No.
Screwholder 1 9032060000
Screwdriver 1 9005720000
Settingblock 1 9005800000DimensionA:asspecifiedbyconnectormanufacturer(notdefinedby tool)
Stripping tool for coaxial cable
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Sheathing strippers for coaxial cable
Technical data
•Forcoaxialcableandround(shielded)datacablesfrom2.5...8mmdiameter
•1-,2-and3-levelstrippinginonestep•Adjustablestrippinglengthsin1-mmstepsformeshworkanddielectricmaterials(min.strippinglengthapprox.3.2mm)
•Fastchangeovertoothercabletypes•max.strippinglength17mm•incl.3blades
Max. stripping performanceCabletypeConductordiameter mmStrippinglength,max. mmTool dataLength mmWeight g
Note
Version
Note
Note
ø 2.5...8 mm
CST vario
Type Qty Order No.
CSTVARIO 1 9005700000
Type Qty Order No.
Screwdriver 1 9005720000
Bladeholder 1 9005740000
Bladeinsert 1 9005730000Includessparebladeset(1set=3blades)
Ordering data
CST VARIOCoaxial&rounddatacables2.5...817
11676
Accessories
•RG58andRG71•RG59andRG62•Antennacable•Profibuscable•Ethernetcable
Stripping tool for coaxial cable
CST Vario blade holder
Type Qty Order No.
CSTVARIOBLADEHOLDER 1 9005740000
Ordering data
CST Vario blade insert
Type Qty Order No.
CSTVARIOBLADEINSERT 1 9005730000
Ordering data
CST Screwdriver
Type Qty Order No.
CSTSCREWDRIVER 1 9005720000
Ordering data
Setting block CST
Type Qty Order No.
CSTSETTINGBLOCK 1 9005800000
Ordering data
Screw holder CST
Type Qty Order No.
CSTSCREWHOLDER 1 9032060000
Ordering data
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