strictly confidential cikarang, indonesia. 2 copyrights © gunung steel group 2011. all rights...
TRANSCRIPT
STRICTLY CONFIDENTIAL
Cikarang, Indonesia
PROJECT BRIEFBLAST FURNACE 1.5 mt/Hm/a
Welcome to
2Copyrights © Gunung Steel Group 2011. All rights reserved. Strictly Confidential.
GSG Head Office
COMPANY PROFILE
Company Profile
The project is strategically located, close to GSG existing steelmaking facilities, supporting utilities and infrastructure:
1. Ease of hot metal transportation.
2. Available power transmission, water distribution and access road
3. Direct access to harbor using existing rail road and free way.. GSG Location Coordinates: 6°16'45"S - 107°6'55"E (Click here to view detail from internet),
3
To Cikampek
To Jakarta 到雅加达
GG2
LocationProject BF
GG1
Jl. Imam Bonjol
Kalimalang
Kalimalang
FREEWAY高速公路
高速入口JABABEKA
EmployeeHousing (Mess)
Copyrights © Gunung Steel Group 2011. All rights reserved. Strictly Confidential.
GSG Location :
Company Profile
Gunung Steel Group established in 1986
The first company to manufacture structural steel products in Southeast Asia
The largest private steel manufacturer in Indonesia
Office & Factory are located at Cibitung - Cikarang on an industrial area spanning over 200
hectares
4Copyrights © Gunung Steel Group 2011. All rights reserved. Strictly Confidential.
Company Profile
5Copyrights © Gunung Steel Group 2011. All rights reserved. Strictly Confidential.
Vision:
Contributes to infrastructure development in Indonesia.
Mission:
Focus on innovation, efficiency, productivity, quality products and services, and to
ensure customer satisfaction with the latest technology.
Human capital development through entrepreneurship management.
Sustainability through implementation of corporate social responsibility.
Vision & Mission :
Company Profile
6Copyrights © Gunung Steel Group 2011. All rights reserved. Strictly Confidential.
• Established 1986 in Cibitung – Cikarang• Main Products : H-Beam, IWF & Angle• EAF Plant Capacity : 1.000.000 tons/year• Beam Plant Capacity : 400.000 tons/year• 1st Hot Roll Beam manufacturer in South East Asia
• Established 2000 in Cibitung – Cikarang• Main Products : Plate, HRC, CRC, Pipe, Rod & Bar• Plant Capacity : 900.000 tons/year• Market leader of Quarto Plate in Indonesia
• Established 1978 in Medan – Sumatera Utara• Main Products : Rod, Bar & Wire• Plant Capacity : 120.000 tons/year• Market leader Hot Rolled Steel Bar in Medan
Companies incorporated in Gunung Steel Group :
Summary of Our Plant Capacity:• Crude production – 1 million tons/year• Rolling Mill production – 1.50 million tons/year• Service production – 40,000 tons/year
• Established 1997 in Cibitung – Cikarang• Main Products : Galvanizing• Plant Capacity : 40.000 tons/year• Largest Hot Dip Galvanizing Plant in Indonesia
Company Profile
7Copyrights © Gunung Steel Group 2011. All rights reserved. Strictly Confidential.
BOD
Commercial / Sales
Procurement & Logistic
Production & Support
Finance & IT
Property Development &
Operation
HCD
Corporate Planning
Internal Audit
SNP
BOC
GSG Structure :
Company ProfileOur Integrated Production Process
MINING &BENEFICIATION IRON MAKING STEEL MAKING CONTINUOUS CASTING ROLLING MAIN PRODUCTS
Blast Furnace(BF)
Scrap
Basic Oxygen Furnace(BOF)
Electric Arc Furnace(EAF)
Bloom
Slab
BilletHot Direct Rolling(HDR)
Reheating Furnace
Section Mill
Wire Rod Mill
Plate Mill
Hot Strip Steckel Mill
Hot Rolled Coil & Sheet
Plate
Wire Rod
BarIWF, H-Beam
Cold Rolling Tandem Mill
Welded Pipe Mill
Iron Ore
Sintered Ore
Coke
Limestone
Beam Blank
Shape
Rall, Sheet Pile
Seamless Pipe Mill
Notes (备注) :• Word with Black color means available and have been produced. ( 黑色字体表示现已有的设备及产品 )• Word with Blue color means projects still on progress. (蓝色字体表示正在启动的项目)• Word with Green Color means Future Plan projects. (绿色字体表示将来准备要做的项目)
8Copyrights © Gunung Steel Group 2011. All rights reserved. Strictly Confidential.
Project Scope of Work
9Copyrights © Gunung Steel Group 2011. All rights reserved. Strictly Confidential.
Iron Making & Steel Making Workflow :
SCRAP CHARGING
Stock Scrap
ELECTRIC ARC FURNACE
- Eaf- Landle
- Tundish- CCM
CONTINUOUSCASTING MACHINE
BEAM BLANK
BLOOM
BILLET
SLAB
10Copyrights © Gunung Steel Group 2011. All rights reserved. Strictly Confidential.
GSG Product :
Company ProfileProduction Workflow – Steel Making
Production Workflow – Steel MakingPT. Gunung Garuda
BEAM BLANK
BLOOM
HOTROLLING
MILL
- Reheating Furnace- Break Down- Rolling Stand- Hot Saw- Cooling Bed- Straightening- Stock Yard
IWF/H-BEAM
100 x 100 mm350 x 350 mm
150 x 750 mm600 x 300 mm
IWF H-BEAM
SSC / PRE-FABRICATION
KingCross
QueenCross
CellForm
HoneyComb
T-Beam
SSCMACHINE
ASSEMBLY/WELDING
(WORKSHOP)
- Setting- Welding- Finishing- Painting
ANGLE
STEE
L ST
RUCT
URE
/ A
PPLI
CATI
ON
11Copyrights © Gunung Steel Group 2011. All rights reserved. Strictly Confidential.
Production Workflow – Steel MakingPT. Gunung Raja Paksi
HOTROLLING
MILL
- Reheating Furnace- Break Down- Rolling Stand- Hot Saw- Cooling Bed- Straightening- Stock Yard
STEE
L ST
RUCT
URE
/ A
PPLI
CATI
ON
BILLETROUND BARDEFORM BAR
FLAT BAR
WIRE ROD
SAGROD
ANCHOR BOLT
BOLT & NUT
BAR CUTTING & BENDING
RED DRAWINGMACHINE KAWAT
PAKU
KAWAT HITAM
KAWAT HITAMHIGHSTRENGTH
MACHINE PRODUCT NAIL NAILS/PAKU
GALVANIZED MACHINE
KAWAT BETONKAWAT LICIN
BARB WIREMACHINE
BARBEDWIRE
STRAIGHT-ENING
Ø4 - Ø10 mm MESH WELDING MACHINE
BESI BETONØ4 - Ø10 mm
STRAIGHTENINGMACHINE
BESI BETONØ5.5 - Ø12 mm
MACHINE BARBENDING/CUTTING
STIRRUPØ5.5 – Ø16 mm
COLUMN PRACTICE
12Copyrights © Gunung Steel Group 2011. All rights reserved. Strictly Confidential.
Production Workflow – Steel MakingPT. Gunung Raja Paksi
STEE
L ST
RUCT
URE
/ A
PPLI
CATI
ON
HOTROLLING
MILL
HOTROLLEDCOIL
WIDEPLATE
PLATE
U O E PIPE MACHINE
SQUARE & RECTANGULARSQUARE PIPE
RECTANGULAR PIPE
HRCPLAIN
HRC CHECKERED
PLATESSC
SLITTING MACHINE
STRAIGHTENINGCUTTING MACHINE
COIL AFTERSLITTING
PIPE MILL
MACHINE SSCCUT TO LENGTH/SHAPE
- Drilling- Cutting- Bending- Punching- Notching- Shot Blasting- Marking- Painting dll
ASSEMBLINGWELDING
- Setting- Welding- Finishing- Painting
ROLL FORMING MACHINE
COLD ROLLINGMILL
CRC SHEET
COLD ROLLEDCOIL
TUBE MILL
GI SHEET MILL
TUBE ERW PIPE
GALVANIZEDSTEEL COIL
CONTINUOSCOATING LINES
COATEDSTEEL COIL
THIN COATEDSTEELCOIL
FOLDINGMACHINE
ROLL FORMINGMACHINE
CHECKERED PLATE
STRAIGHTENINGCUTTING MACHINE
FLOOR DECKROOF SHEETINGWALL SHEETING
CAPINGTRIMFLAHING
ERW PIPEMACHINE
SPIRAL PIPEMACHINE SIPRAL PIPE
13
SLAB
Copyrights © Gunung Steel Group 2011. All rights reserved. Strictly Confidential.
Company Profile
14Copyrights © Gunung Steel Group 2011. All rights reserved. Strictly Confidential.
Key Milestone
An integrated steel company with dominant domestic market position in the industry
1978 1986 1992 1997 2000 2001
Gunung Steel Group and PT. Gunung Garuda wasestablished
PT. Gunung Gahapi Sakti is a merger company of PT. Gunung Gahapi and PT. Gunung Sakti. Both companies are located in the same compound in Medan.
SSC (Steel Service Center) was established on 1992 to serve the customer in Pre-Fabricated Steel Structure providing.
PT. Bukit Terang Paksi Galvanizing, was established in early 1997, to fulfill demand for galvanizing services.
ESC (Engineering Service Center) department was established on 1997 to serve the customer in Pre-Fabricated Steel Structure providing
PT. Gunung Gahapi Bahara (GGB) was established in 1998 due strong demand for high quality steel construction accessories in Indonesia
1998
PT. Gunung Raja Paksi commissioned its first hot rolled steel plate in the last quarter of the year 2000.
FSC (Forming Service Center) was established on 2000 to serve the customer in Beveling, Cut to Length, Drilling, Forming, Punching, Stamping.
PSC (Plate Service Center) was established on 2001 to serve the customer in Cut to Shape and Plate Line.
BSC (Bar Service Center) was established on 2001 to serve the customer in Bending, Cut to Length, Threading, Welding.
2002
CSC (Coil Service Center) was established on 2002 to serve the customer in Cut to Length, Leveling, Skin Pass, Slitting.
PT. Gunung Gahapi Bahara was merger to PT. Gunung Raja Paksi.
2010
15
Company Profile
Copyrights © Gunung Steel Group 2011. All rights reserved. Strictly Confidential.
ISO 14001:2004
Environment
OHSAS 18001:2007
Safety
ISO 9001 :2008ABS – QAPSNI
Quality
Established Global Standard Management
Certifications :
Copyrights © Gunung Steel Group 2009. All rights reserved. Confidential
Company Profile
16
• Employees Housing
• Mosque
• Sport Hall • Health & Medical• Bank & ATM
• Office • Security• Meeting Room
GSG Facilities :
Company Profile
17Copyrights © Gunung Steel Group 2011. All rights reserved. Strictly Confidential.
Control Room Steel Service Center
Plate Mill Electric Arc Furnace
Steel Plate Steel Pipe Wire Stock
Galvanizing
GSG Mill & Factory :
This presentation has been prepared by Gunung Steel Group for informational purposes, and may contain projections and
forward looking statements that reflect the Company’s current views with respect to future events and financial performance.
These views are based on current assumptions which are subject to various risks and which may change over time. No
assurance can be given that future events will occur, that projections will be achieved, or that the Company’s assumptions are
correct. Actual results may differ materially from those projected.
Opinions expressed herein reflect the judgment of the Company as of the date of this presentation and may be subject to
change without notice if the Company becomes aware of any information, whether specific to the Company, its business, or in
general, which may have a material impact on any such opinions.
The Company will not be responsible for any consequences resulting from the use of this presentation as well as the reliance
upon any opinion or statement contained herein or for any omission.
This presentation is confidential and may not be reproduced (in whole or in part) nor summarized or distributed without the
prior written permission of the Company. The recipient(s) of this report agree(s) to keep its content strictly confidential and
undertake(s) not to disclose the information contained herein to any person without the Company’s prior permission.
This presentation does not constitute or form part of any opinion on any advice to sell, or any solicitation of any offer to
purchase or subscribe for, any shares nor shall it or any part of it nor the fact of its presentation form the basis of, or be relied
upon in connection with, any contract or investment decision.
DISCLAIMER
18Copyrights © Gunung Steel Group 2011. All rights reserved. Strictly Confidential.
welcome for you to join the company