storage technology the perfect solution for an efficient … horizontal storage systems - more...
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Storage TechnologyThe perfect solution for an efficient production
Horizontal storage systems - more potential for operating machines Horizontal storage systems - more potential for operating machines2 3
TLF 211 - Logistics with appreciable optimization effects
An important competition ad-vantage arises through time savings thanks to the automatic horizontal storage. The facts search times, quality and speed have become noticeably more effective. Here, in particular, the characteristics mate-rial overview, offcut management, and structured procedures have paid off in many cases.
– Mario Beck Owner of the carpentry Mario Beck
„
Technical data Horizontal storage system TLF 211
Basic machine With additional equipment
Span width 5.000 mm 12.000 mm
Frame length 10.000 mm 50.000 mm
Speed of bridge 60 m/min. 110 m/min.
Speed of carriage 80 m/min. 130 m/min.
Speed lifting drive 30 m/min. 60 m/min.
Workpiece length 2,000 mm - 4,200 mm max. 5,600 mm
Workpiece width 800 mm - 2,200 mm min. 400 mm
Workpiece thickness raw boards from 12 mm from 3 mm
Panel weight 250 kg 250 kg
Stack height 2,100 mm 2,500 mm
Whether a panel spectrum as large as possible, high speed, or full equipment.
Transportation routes are optimized, material and time are measurably saved by using
the TLF 211. The TLF 211 is intelligent logistics with noticeable optimization effects
ST 61 Material handling
The standard starts with
8 mm*
Handling with profit - TLF 211 is profitable even in smallest space
The TLF 211 optimizes the storage area and saves you valua-ble production space.
• Fast amortization - the combination with a saw already pays off with 20 panels to be cut per day.
• Intelligent stand by - The machines only consumes energy, when it is moving
•Optimal material use up to offcut parts thanks to well-thought-out material management
Advantages for production - transparency and safety around the operating machine
Standard interfaces interlink the TLF211 with other machines to an effective operating center.
•Handling without extra costs - *Coated panels from 8 mm thickness even in the standard due to suction traverse ST61.
•High flexibility because of ideal use of the available space even in smallest rooms.
•Productivity increase up to 40% with constant number of per-sonnel
Horizontal storage systems - more potential for operating machines Horizontal storage systems - more potential for operating machines4 5
TLF 411 - more potential for operating machines
TLF 411 - High material variety with one storage system
Whether plastic, plexiglass, or laminates, coated or uncoated panels - the TLF 411 is a multi-talent even in panel handling.
•Panel weight up to 350 kg and panel length up to 5,600 mm
• Failure-free transport also on structured surfaces
•High stability of double scissors for exact panel handling
•Handling of plastic panels
No human is as conscien-tious, persistent, and fast as our storage The investment works. Operation runs smoothly and more calculable, also on quick shots. We save to employees, who we need more urgent in other places. Furthermore, the storage detects slow sellers and submits utilization proposals.
– Josef Eibl Owner, Josef Eibl GmbH
„
A lot of leeway in combining operating machines and in panel variety make the
TLF 411 the icon within the storage systems. This storage system offers high
efficient logistics for industry and handicraft.
Flexibility is a trump - There is something for every demand
The TLF 411 stable design permits large flexibility of the extension in length and width.
•Span width up to 16 m, and travel length up to 50 m and more
•Standard interfaces for integration of different operating machines
•Controlled, low vibration travel movements also in the max. ex-tension
Technical data Horizontal storage system TLF 411
Basic machine With additional equipment
Span width 5,000 mm 16,000 mm
Frame length 10,000 mm 50,000 mm
Speed of bridge 60 m/min. 110 m/min.
Speed of carriage 80 m/min. 130 m/min.
Speed lifting drive 30 m/min. 60 m/min.
Workpiece length 2,000 mm - 4,200 mm Max. 5,600 mm
Workpiece width 800 mm - 2,200 mm Min. 400 mm
Workpiece thickness raw boards from 12 mm from 3 mm
Panel weight 250 kg 350 kg
Stack height 2,100 mm 2,500 mm
ST 71 Safety thanks to X-geometry up
to 350 kg
Horizontal storage systems - more potential for operating machines Horizontal storage systems - more potential for operating machines6 7
TLF 810 - Logistics for really big wishes
TLF 810 - A lot of space for different kinds of material
The TLF 810 offers the largest extent among the HOMAG Automation sto-rage systems with span width beyond 16 meters.
•Effortlessly looking logistics for more flexibility in production.
•Precise handling by means of laser controlled positioning of each panel.
•Panels are best possibly stored to the next processing step
• The available material is optimized due to constant feedback of stock to be planned.
Variable in connection of operating machines from A to Z
Whatever machines shall be connected, the interface compatibility of the TLF 810 permits interlinking of multiple operating machines.
•Capacity increase of each machine linked to the storage.
•Effective production flow due to intelligent pre-removal
•Return transport of offcuts by means of fully automatic offcut handling
•Control of production sequence from every terminal connected to the storage
The storage for the high end sector even fulfills the really big wishes. Additionally to
the multiple varieties in connecting operating machines, the special design of the
TLF 810 permits span width beyond 16 m.
Technical data Horizontal storage system TLF 810
Basic machine With additional equipment
Span width 5.000 mm 21.000 mm
Frame length 10.000 mm 50.000 mm
Speed of bridge 80 m/min. 120 m/min.
Speed of carriage 80 m/min. 120 m/min.
Speed lifting drive 30 m/min. 90 m/min.
Workpiece length 2.000 mm - 4.200 mm max. 5.600 mm
Workpiece width 800 mm - 2.200 mm min. 400 mm
Workpiece thickness raw boards from 12 mm from 3 mm
Panel weight 250 kg 350 kg
Stack height 2.100 mm 2.500 mm
For us the production line is a huge step ahead and a good investment in the future. Compa-red to earlier, today we have an overview on the material stock by pressing a button. Handling times have considerably reduced and the machine’s utilization ratio has increased. It’s a fun to operate the machine.
– Frank Witte, Dirk Witte Managing Partners, Georg Meyer Tischfabrik GmbH + Co. KG
„
intelliStore Intelligence for
large areas
Do you have to deal with close delivery times for the delivery of your high quality products? Does the process planning “run outside” to look what material is on stock? Or do your customers change the order on short notice despite close deadlines? The consequences then are far-ranging!Delivery times are difficult to keep, operating procedures are getting untrue, and count-less overtime hours are reflected in produc-tion costs and employee’s motivation.
If this sounds familiar to you, it is time for a HOMAG Automation TLF!
You have free choice. Whether combined with an operating machine or as pure colla-ting storage. You can only benefit! Starting with the TLF 211, with less than one year pay-back time, that fits in a double ga-rage, over the TLF 411 that covers almost every demand, up to the TLF 810 for the re-ally big wish. The success is measurable at once! Production capacity is increased, per-sonnel and quality costs are reduced, and your order procedure will be more flexible, faster and more economic. The best: Our storage systems save time for your important objects.
More time for important things
Horizontal storage systems - more potential for operating machines Horizontal storage systems - more potential for operating machines10 11
woodStore - the software makes the difference
woodStore is the brain of each HOMAG Automation storage system. With its
modules, the storage control calculates a storage organization that best fits
customer’s demands.
1 2 3 4 5 6 7 8 9 10Open data base system
Seamless integration to customer’s IT environment with unlimited report pos-sibilities because of freely available report tools.
Fork lift driver - management
Enables a material infeed decoupled from cutting, visualizes needed and still planned panel necessities.
Multi terminal
Offers full control from each terminal connected to the storage and enables operation there, where it is needed.
Management outside storage
Often needed kinds of mate-rial can be stored in external storages with unambiguous allocation for the storage’s release.
Multimaster coupling
Complete integration of op-timization, saw, and storage into one cutting-to-size sys-tem with standard interfaces that match.
Easy Edit Production lists
The easy order and succes-sion change with full plausi-bility check offers maximum transparency and safety
intelliStore
All storage movements are constantly monitored and automatically adjusted to the current production condi-tions.
Optimization Production sequence
Capacity is increased and, combined with pre-removal, a reduction of restacking by up to 90% can be achieved.
Full offcut management
Scraps are reduced. All panel offcuts are registered in the system with unambiguous allocation and are planned by the optimization.
Different storage strategies
Freely selectable strategies enable an easy adjustment on storage management to changing production scenarios.
Cut plansfrom
optimization
Order data to saw
Cutting plans
Stock datato optimization
Order datafrom the sawQuick shots
Ethernet Customer
PC Saw PC Opt.
PC Storage
Booking of all movements
Database
Horizontal storage systems - more potential for operating machines Horizontal storage systems - more potential for operating machines12 13
HOMAG Automation storages are intelligent multi talents where no wish remains open.
From the smallest storage that „fits in a double garage“ up to a multi story storage for
industrial demands. The material flow is optimized in all production sizes, stocks are ma-
naged transparently and operating machines are used optimally.
Intelligent logistics is a key to success
2500
A
1 2
3
4
1 Storage and saw with 5 stacking places, user, e.g. traditional carpentry
2 Storage and saw with 14 stacking places, user, e.g. equipment supplier
3 Storage with saw and CNC processing with more than 20 stacking places, user, e.g. fair trade and shop fitting, supplier companies
4 Storage with saw and processing with more than 30 stacking places, user, e.g. industrially oriented kitchen and furniture manufacturers
Horizontal storage systems - more potential for operating machines Horizontal storage systems - more potential for operating machines14 15
Energy and resource efficiency included
The more efficiently companies deal with resources, the higher is the added value that achieve their products. With its storage systems HOMAG Automation provides its customers with logistical solutions that optimize the entire material flow between delivery and operating machine, maximize existing resources, and use them energy-efficiently.
Increase of process stability
•Easy and safe panel handling on high type variety
•No disruption of production caused by lack of material
•Quality assurance - suppliers and goods entries can clearly be allocated to the finished product
Optimization in production process•Material handling is optimized - only those quantities
are stored that are needed in a predictable time
•Not needed stock are reduced - material consumption is coordinated with the ordering system and the order planning
Closed resource circuits
•Shorter delivery periods allow just-in-time purchasing
•Optimum use of offcut material cuts material costs
Infrastructure operation without loss•Personnel resources are saved - cutting and material
provision are decoupled from each other
•Automated transport ensures high utilization of the processing machines
• The entire material is managed, not only that laying in the storage
HOMAG Automation GmbHLigmatech Str. 109638 LichtenbergDeutschlandwww.homag-automation.com
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A company of the HOMAG Group