stone - janssen-steintechnik€¦ · equipamentos para rochas ornamentais [5] stonejet® mill...

www.ceigroup.net

STONE MACHINERY

[2] Equipamentos para Rochas Ornamentais

CEI - Companhia de Equipamentos IndustriaisTechnology “Made in Europe”

Mission:The development and manufacturing of STATE OF THE ART MACHINERY makes part of our mission, as well as transparent partnership relation with our customers and suppliers, never neglecting the environment preservation.

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Equipamentos para Rochas Ornamentais [3]

Slab loading and scanningCuttingPieces unload and barcode

Key Benefits

Optimized for facades and kitchen tops

Loading, Cut and Unloading done simultaneously

Automatic saw tilting from 0 to 100 degrees

Any curve or angle cut until the saw limit

Barcode label printing system

Scanning of defects and quality zones of the slab

Decorative frames, borders and listellos

Slab position automatically acquired by Artificial Vision

Slab optimization by computer

Milling spindle (optional)

Less energy consumed

Automatic tool exchange (optional)

Optionally may include a vacuum system to increase slabs yield

Online technical support

Applications

Limestone

Marble

Granite

Slate

Engineered stone

Facades in Natural Stone

According to customers experience StoneCUT® LINE may:

- produce up to 4 times more than a traditional bridge machine;

- increase slabs yield up to 30% than a traditional bridge machine.

Kitchen Bench Tops

According some of our customers, StoneCUT® LINE, may reduce the production costs up to 30%.

StoneCUT® LINEINTELLIGENT BRIDGE SAW MACHINE

WITH VISION


Automatic tool tilting 0 to 100 degrees

5-axis milling and cutting

StoneCUT® MILL SPEED IICNC CUTTING AND MILLING MACHINE WITH VISION

Key Benefits




Cut any curve or angle






Barcode label printing system

Optionally may include a vacuum system to increase slabs yield


Applications

Limestone

Marble

Granite

Slate

Engineered stone

Facades in Natural StoneAccording to customers experience, in facades, StoneCUT® MILL SPEED II may:

- produce up to 2 times more than a traditional bridge machine;

- increase slabs yield up to 30% than a traditional bridge machine.

Kitchen Bench Tops

According some of our customers, StoneCUT® MILL SPEED II, may reduce the production costs up to 30%.


StoneJET® MILLCOMBINED CNC MACHINE WITH SAW, MILL AND

WATERJET WITH VISION

WaterJet cutting

Key Benefits


Combination of 3 technologies: SAW, WATERJET and MILLING









Tool storage (optional)



Applications

Limestone

Marble

Granite

Slate

Metals

Engineered stone

Kitchen Bench TopsAccording some of our customers, StoneJET® MILL, may reduce the production costs up to 40%.

Saw and Milling combination


StoneCUT® MILL MASTERCNC MACHINE, MILLING AND CUTTING 6 AXIS, SAW UNTIL 1.200 MM WITH VISION

Applications

Granite

Marble

Slate

Limestone

Engineered stone

Up to 1.200 mm diameter saw

Vision System AdvantagesAccording to customers experience the Vision System may:

- reduce 60% of setup downtime;

- increase in 20% the raw material yield.

Lathe 6 axis interpolated Automatic tool exchange system: SAW + MILL

Key Benefits

Maximum effective useful area: 3.500 x 2.000 mm

Maximum speed: 30 m/min

Vertical useful stroke: 1.200 mm

Diamond saw until 1.200 mm

Artificial Vision System to:

- Automatically acquire material position

- Save time & reduce waste by accurate part nesting

Real time speed control


Automatic tool exchange

Tool storage up to 30 tools

Working base with 100% non-corrosion material

CNC lathe with axis interpolated (optional)



StoneMILL® CNC MILLING, FOR MARBLE AND GRANITE,

WITH VISION

Key Benefits

Maximum speed: 60 m/min

Vertical stroke: from 300 till 800 mm

Automatic tool exchange system

Tool storage, up to 30 tools

Forward speed controlled by CNC

Vacuum cups and slab supports positioning, by software

Artificial Vision (optional)

High accuracy

Polishing surfaces, electronically controlled

Linear guides in all axes

Tool rotation, electronically controlled



Applications

Granite

Marble

Slate

Limestone

Engineered stone

Tool storage up to 30 tools with automatic

exchange

3 or 5 interpolated axes

Vision System AdvantagesAccording to customers experience, StoneMILL® Vision System, may:


- easy interface.


PowerJET VISIONWATERJET CUTTING MACHINE WITH VISION

Key Benefits

Vertical stroke: 200mm

Material optimization by computer

Automatic feeding of abrasive

Cutting pressure: 4.000 or 6.000 bar

Material position automatically acquired by Artificial Vision

Auto-nesting parts

Real time anti-collision system

Reading defects and quality zones in natural materials

Automatic height control sensor of the cutting head

Vision system to avoid defects and holes


Applications

Natural stone

Engineered stone

Ceramic

Stainless steel

Aluminium

Glass

Acrylic

Other materials

CNC WaterJet cutting

3 or 5 interpolated axes

Vision System AdvantagesAccording to customers experience, PowerJET Vision System, may:

- reduce 60% of setup;

- increase in 20% the raw material yield.


StonePOLISHCNC MACHINE TO CALIBRATE AND POLISH WITH VISION

Key Benefits

Speed until 30 m/min

Vertical Z axis stroke: 350 mm



Polishing slab limits by vision system

Programming of polishing routines per material type as end-user criteria

Slabs calibration (optional)


Applications

Marble

Granite

Limestone

Engineered stone

Vision System AdvantagesAccording to customers experience, StonePOLISH, may:


- high polishing quality.

Automatic exchange dishes polishing tools

Acquire slab position by Artificial Vision


StoneEDGECNC EDGE POLISHING MACHINE WITH AUTOMATIC TOOL EXCHANGER

Key Benefits

Standard useful area: 3.200 mm

Vertical axis with automatic break

Angle of rotative axis: 180º



Vacuum system

Programming of polishing routines per material type

High accuracy: 0,1mm

Tool rotation electronically controlled

CNC system based entirely by computer



Applications

Granite

Marble

Slate

Limestone

Engineered stone

Polishing systemFeeding tableAutomatic tool storage

Profiles pre-programmed

ProfilesIn addition to the pre-programmed profiles, the system allows the programming of new profiles by the operator.


StoneSURFACECNC BUSH-HAMMERING, FLAMING, SCRATCHING,

POLISHING AND CALIBRATING MACHINE

Key Benefits

Automatic combination of different surface processing operations: bush-hammering, flaming, scratching, polishing, calibrating among others

Load and unload operation independent of work zone


Automatic load and unload robots (optional)

Automatic execution of the tool paths


Applications

Granite

Limestone

Marble

Engineered stone

Slab load and scanning by vision

Automatic exchange of bush-hammering & flaming

dishes tools

Vision System AdvantagesAccording to customers experience, StoneSURFACE, may:


- increase in 20% the tools lifetime.


Resin Slab Treatment Line

Slab barcodeSlab scannningAutomatic resin application

Key Benefits

Processing typical capacity until 80 slabs per shift

Natural crack lines reading by vision system

Intelligent drying system

Automatic resin application by CNC robot

Pallet control system by computer and barcode

Energy economizer by computer

Applications

Limestone

Travertine

Marble

Other materials

CapacityModular system for better adaptation each plant needs.

INTELLIGENT RESIN SLAB TREATMENT LINE WITH AUTOMATIC RESIN APPLICATION


Slab Handling Systems

Slab Loading and Unloading Robot

Charge capacity up to 3.000kg

Moving on rails

Intelligent vacuum system

Slab approach with intelligent adjustment

Programmable by the operator

Automatic Loading Carriage with Titling Table

Charge capacity up to 3.000kg

Intelligent vaccum system

Slab vertical capture system

Moving on rails

Motorized rollers

LOADING, UNLOADING AND HANDLING SLAB ROBOT SYSTEMS

Resin Slab Treatment Line


Determination of uniaxial compressive strength, model EL-200

Intended to assess the compressive strength of natural or artificial stone.

The test specimens are laid and centred on the plate of the testing press, then an uniformly distributed load is applied and increased continuously until failure occurs.

[ Standard: EN 1926 ]

Determination of the abrasion resistance, model EL-210

Intended to assess the abrasion resistance of stone.

The test is carried out by abrading the face of the specimen which will be exposed in use with an abrasive material under standard conditions.



Quality Control Equipments

Determination of the flexural strength, model EL-220

Intended to assess the flexural strength of stone under concentrated load.

The test specimen is placed over two rollers and then progressively loaded in the middle until failure occurs, then the breaking load is measured and the flexural strength automatically calculated.


Determination of the breaking load at dowel hole, model EL-230

Intended to assess the breaking load around a dowel hole.

The test consists on applying a force in a direction perpendicular to the face of a specimen through a dowel previously placed in an hole drilled in one of its sides and measuring the breaking load of the specimen.


TEST AND QUALITY CONTROL EQUIPMENT

Machines and Equipments Installed in the World

CEI - Companhia de Equipamentos Industriais, LdaRua dos Açores, 278 Zona Industrial das Travessas 3700-018 São João da Madeira, PortugalTel +351 256 831 411 E-mail: [email protected] 40º 54’ 11.68’’ N 8º 28’ 49.02’’ Wwww.ceigroup.net

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stone - janssen-steintechnik€¦ · equipamentos para rochas ornamentais [5] stonejet® mill...

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