stepper motor drives - motion technologies fulling stepper drives 231112.pdfthe bipolar constant...

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STEPPER MOTOR DRIVES DC & AC SUPPLY

2 Phase DC Stepper Drives …. Pg 2-7 2 Phase Drive with closed loop Servo Control …. Pg 8 3 Phase DC Stepper Drives …. Pg 9 5 Phase DC Stepper Drives …. Pg 10-11

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Economical Series 2 Phase Stepper Motor Drivers

Feature Model Number

M415B-FL M542-FL M880-FL Q2HB44 Q2HB44M

A(B) Q2HB88 Q2HB88M LW1D3050 MD2278-FL

Supply voltage, max. 40vDC 50vDC 90vDC 12-24vDC 12-24vDC 18-80vDC 18-80vDC 24-80vDC 80-240vAC

Peak current, amps 1.5 4.2 7.8 4 4 8 8 7.8 7.8

Adjustable current range, amps/phase

no no no 0.5 to 4 0.5 to 4 0.5 to 8 0.5 to 8 no no

Automatic idle-current reduction yes yes yes yes yes yes yes yes yes

Optically isolated signal I/O yes yes yes yes yes yes yes yes yes

Microstep resolution, max. steps/rev.

12,800 25,000 51,200 half 200 half 480 250 10,000

Suitable for 2 & 4 phase hybrid motor

yes yes yes yes yes yes yes yes yes

Protection for phase to phase & phase to ground

no no no no no no no yes no

Suitable for motor leads 4 4 4, 6 or 8 6 or 8 6 or 8 4 4 4 4

Chopping frequency, KHz 20 20 20 20 20 20 20 20 20

Response frequency, KHz 100 400 200 200 200 200 200 200 200

Protection for over-current, over-voltage & short-circuit

yes yes yes yes

TTL compatible yes yes

Mixed-decay current control for less motor heating

yes yes

Fulling 2 Phase Hybrid Stepper

High performance micro stepper chopper drives based on some of the most advanced technology in the world today. Providing a cost effective solution for production volume requirements, the small size allows designers to use these drives in limited space and they ate also easily integrated with other electronic systems. Design time is reduced because incorporation these drives is far simpler than developing a custom drive circuit. They are suitale for driving 2-phase step motors and specially designed to deliver optimum performance throughout a greater range. By Using an advanced bipolar constant-current chopping technique a greater speed range. They can produce more speed and power from the same motor compared with traditional technologies such as L/R drives. Ideal for a wide range of stepping motors such as low voltage linear motors, used in various kinds of machines, such as X-Y tables, labelling machines, laser cutters, engraving machines and pick and place devices. These drives are particularly useful on motor applications requiring low noise, low vibration, high speed and high precision requirements.

Other Features User friendly chopper drive Ideal for wide range of stepping motors Suitable for 4,6,8 lead motors Inaudible 20 khz chopping frequency Selectable microstep resolutions Up to 80 VDC input voltage.

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Fulling/Kinco® 2M412 Stepper Motor Driver (Two-phase Bipolar Micro Step)

Feature�

The maximum supply voltage can reach 40V The bipolar constant current drive mode is taken, with a maximum drive current up to 1.2A per phase, which can drive any two-

phase bipolar hybrid stepper motors with a \current less than 1.2A The drive output phase current of a motor can be regulated through the DIP switch, to match motors of different specifications; A DIP switch is used to set the automatic half current function of motors in statically locked status, which can greatly reduce heat

dissipation of the motors A dedicated control chip is used, with a maximum of 256/200 subdivisions. The subdivision function can be set by the DIP switch, to

ensure the best operation stability Optical coupling devices are used for the isolation of the input circuit of the control signals to reduce interference of external noises

Supply voltage DC 12V �40V

Output phase current 0.2A� 1.2A

Control signal input current 6�16mA

Cooling method Natural air cooling

Operating environment Avoid the environment with a great amount of metallic powder, oil mist, or erosive gases

Operating temperature -10°C� +45°C

Operating humidity < 85% (non-condensing)

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Supply voltage DC 24V � 40V

Output phase current 0.3A� 2.5A


Cooling method Natural air cooling


Operating temperature -10°C� +45°C

Operating humidity <85% (non-condensing)

weight 0.4 Kg


Feature:

The maximum supply voltage can reach 40V, which can provide better dynamic drive performance; The bipolar constant current drive mode is taken with a maximum drive current up to 2.5A per phase, which can drive any two-phase bipolar hybrid stepper motors with a current less than 2.5A; The drive output phase current of a motor can be regulated through the DIP switch, to match motors of different specifications; A DIP switch is used to set the automatic half current function of motors in statically locked status, which can greatly reduce heat

dissipation of the motors; A dedicated control chip is used, with a maximum of 256/200 subdivisions. The subdivision function can be set by the DIP switch, to

ensure the best operation stability; Supporting offline function, so that the output current of a motor can be cut off if necessary; Optical coupling devices are used for the isolation of the input circuit of the control signals to reduce interference of external noises.

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Feature:

The maximum supply voltage can reach 48V The bipolar constant current drive mode is taken with a maximum drive current up to 3.5A per phase, which can drive any two-phase

bipolar hybrid stepper motors with a current less than 3.5A; The drive output phase current of a motor can be regulated through the DIP switch, to match motors of different specifications; Supporting automatic half current function of motors in statically locked status, which can greatly reduce heat dissipation of the

motors; A dedicated control chip is used, with a maximum of 256/200 subdivisions. The subdivision function can be set by the DIP switch, to

ensure the best operation stability; Supporting offline function so that the output current of a motor can be cut off if necessary; Optical coupling devices are used for the isolation of the input circuit of the control signals to reduce interference of external noises.

Supply voltage DC 24V � 48V Output phase current 1.2A� 3.5A

Control signal input current 6�16mA Cooling method Natural air cooling

Operating environment Avoid the environment with a great amount of metallic powder, oil mist, or erosive gases Operation temperature -10°C� +45°C

Operation humidity < 85% (non-condensing) Weight 0.7 Kg

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Feature:

The maximum supply voltage can reach 70V, which can provide better dynamic drive performance; The bipolar constant current drive mode is taken with a maximum drive current up to 6.0A per phase, which can drive any two-phase bipolar

hybrid stepper motors with a current less than 6.0A; The drive output phase current of a motor can be regulated through the DIP switch, to match motors of different specifications; Supporting automatic half current function of motors in statically locked status, which can greatly reduce heat dissipation of the motors; A dedicated control chip is used, with a maximum of 256/200 subdivisions. The subdivision function can be set by the DIP switch, to ensure

the best operation stability; Supporting offline function so that the output current of a motor can be cut off if necessary; Optical coupling devices are used for the isolation of the input circuit of the control signals to reduce interference of external noises. Supporting such protection functions as over voltage, over current, out-of-phase, and output short circuit; If the drive red LED indicator lights up, it indicates that it is in protected status. Turn off the power supply, and recheck the wiring. It can only

be operated properly after the power supply is turned on again;

Supply voltage DC 24V � 70V Output phase current 2.5A� 6.0A

Control signal input current 6�16mA Cooling method Natural air cooling

Operating environment Avoid the environment with a great amount of metallic powder, oil mist, or erosive gases Operation temperature -10°C� +45°C

Operation humidity < 85% (non-condensing) Weight 0.7 Kg

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Supply voltage AC220V

Output phase current 4.5A� 8A


Cooling method Forced air cooling


Operation temperature -10°C� +45°C

Operation humidity < 85% (non-condensing)

Weight 3 Kg

Fulling/Kinco® 2M2280 Stepper Motor Driver (Two-phase Bipolar Micro Step) Feature:

Supporting automatic half current function of motors in statically locked status, which can greatly reduce heat dissipation of the

motors; Operating voltage: AC220V; limit for operating voltage: AC90V (low voltage), AC240V (high voltage); Absorbing reverse electromotive force higher than AC280V, with the high-voltage protection point at AC290V and the low voltage

protection point at AC82V; In the case of large inertia braking, it is necessary to connect an external absorbing resistor if high voltage protection occurs; Alarm signals including low voltage, high voltage, phase short circuit, and overheat protection; The maximum input pulse frequency does not exceed 150KHz

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Elmo – BEL-5/100 2 Phase Digital Stepper Drive (programmable closed loop control)

Elmo Motion Control has added stepper technology to its SimplIQ product family with the launch of the Bell – an intelligent digital servo stepper drive. The Bell can drive steppers with a wide range of feedback methods to achieve extreme bandwidth servo performance. It can also use a load sensor for accurate “beyond the gear” performance.

Motion Control Modes

Current/Torque up to 20 kHz sampling rate Velocity up to 10 kHz sampling rate Position up to 10 kHz sampling rate

Advanced Positioning Motion Control Modes

PTP,PT,PVT,ECAM, Follower, Dual Loop Fast event capturing inputs Fast output compare (OC) Motion Commands: Analog, PWM, SW, Pulse & Direction

Feedback Options

Incremental Encoder – up to 40 Mega-Counts per second Digital Halls – up to 2kHz Incremental Encoder with Digital Halls for commutation up to 40 Mega-Counts Interpolated Analog Sine/Consine Encoder – up to 400 kHz

Internal Interpolation – up to x 4096 Automatic correction of amplitude mismatch, signal offset

Analog Halls Auxiliary Encoder inputs (ECAM, follower, etc_ singled offset The Ball 5V power supply provides supply voltage (5V, 200mA max) for one Encoder/Resolver/Hall Sensor

Highlights

Smooth velocity throughout the speed range due to highly accurate motor modelling and dynamic tuning of the key parameters

Anti-resonant, adaptive input filter to eliminate torque loss Adaptive voltage control for high speed applications, without exceeding the motor’s current specifications Closed loop velocity and position control with digital and analog encoders Advanced filtering and gain scheduling are available for dynamic performances Factory calibrated inputs for external analog signals and for analog encoders

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IMS500 Series Driver 5 Phase Compact Step DC Type Drive Units

Small size and economic unit A compact package matching most existing motors 24Vdc supply input Opto-isolated inputs and outputs Auto-current down feature Half step/full step setting selection Dimension: 60x67x25

Specifications

Model IMS 500-020 IMS 500-120 Drive Methods Star Bi-polar: constant current chopper drive

Power Requirement DC 24V 10%

Power Consumption 36W max 72W max

Output Current 0.75 Amp per phase 1.4 Amp per phase

Resolution Basic Step: 0.72 (full step: 0.72, ½ step: 0.36) Function Auto-current down at standstill, Motor Output Current OFF input

Input Signal CW (PULSE), CCW (CW/CCW), CO

All Opto Isolated, Input resistance: 220, Voltage H: 4`5V, L: 0`0.5V

MSU500 Series Driver 5 Phase Compact Step DC Type Drive Units A compact package matching most existing motors A DC voltage power input (DC24VDC36V) Opto-isolated inputs and outputs Automated current down feature Extremely smooth operation Mircro-step up to 100,000 steps per revolution Resolution of up to 0.0036 Dimension: 153 x 80 x 43

Specifications

Model IMS 500-020 IMS 500-120 Drive Methods Star Bi-polar: constant current chopper drive

Power Requirement DC24 36V 10%: minimum 3A

Output Current 0.75 Amp per phase max 1.4 Amp per phase max

Voltage applied to Motor DC24 36V (depends on the power voltage)

Pulse Frequency 80KHz

Input Signal Opto Isolated Input resistance: 390 Input current: 8mA10mA

Signal voltage H: 4 5V L:0 5V

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INS500 Series Driver 5 Phase NanoDrive DC Type Drive Units A compact package matching most existing motors 24Vdc supply input High resolution possible (selectable 500 up to 500,000 steps per revolution [up to 0.00072 deg/step]) Extremely low vibration and no hunting problems Mains high torque Low power consumption Opto-isolated inputs and outputs Auto-current down feature Conforms to CE standard Dimensions: 112 x 71 x 36

Specifications

Model INS 500-020 IMS 500-120 Drive Methods Star Bi-polar: constant current chopper drive




Resolution Basic Step: 0.72 1, 1/2 1/2.5, 1/5, 1/8, 1/10, 1/20, 1/40, 1/50, 1/100, 1/125, 1/200, 1/500, 1/1000 (max 500,000 steps/revolution)

Functions Auto-current down at standstill, Auto-current OFF, MONITOR and indicator Output, Nano resolution selection

Input Signal CW (PULSE), CCW (CW/CCW), CO, SEL All Opto Isolated, Input resistance: 390, Voltage: H 4~5V L 0~0.5V

INS50 Series NanoDrive Driver (**CE Approved) 5 Phase NanoDrive Stepper Drive Units A compact package matching most existing motors 100~120Vac or 200~220Vac single phase power input High resolution selection possible (selectable 500 up to 500,000 steps per revolution [up to 0.00072 deg/step]) Extremely low vibration and no hunting problems Maintains hight torque Opto-isolated inputs and outputs Auto-current down feature Conforms to CE Standard Dimensions: 150 x 125 x 51

Specifications

Model INS50-110 INS50-210 INS50-120 INS50-220 Drive Methods Star Bi-polar: constant current chopper drive




Resolution Basic Step: 0.72 1, 1/2 1/2.5, 1/5, 1/8, 1/10, 1/20, 1/40, 1/50, 1/100, 1/125, 1/200, 1/500, 1/1000 (max 500,000 steps/revolution)

Functions Auto-current down at standstill, Auto-current OFF, MONITOR and indicator Output, Nano resolution selection

Input Signal CW (PULSE), CCW (CW/CCW), CO, SEL All Opto Isolated, Input resistance: 390, Voltage: H 4~5V L 0~0.5V

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Other 2 Phase drivers available

stepper motor drives - motion technologies fulling stepper drives 231112.pdfthe bipolar constant...

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