stenner bdf series peristaltic metering pump manual (without quickpro addendum)
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BDFSeriesI N S T A LLA T I O N
A N D
M A I N T E N A N C E M A N U A L
PeristalticMeteringPumpsSince1957
http://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Serieshttp://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Serieshttp://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Serieshttp://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Serieshttp://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Serieshttp://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Serieshttp://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Serieshttp://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Serieshttp://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Serieshttp://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Serieshttp://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Serieshttp://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Serieshttp://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Serieshttp://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Serieshttp://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Serieshttp://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Serieshttp://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Serieshttp://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Serieshttp://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Serieshttp://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Serieshttp://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Serieshttp://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Serieshttp://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Serieshttp://www.promagenviro.com/Stenner-Peristaltic-Pump-BDF-Series -
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TableofContentsWarranty and Service Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5Pump Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Materials of Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Accessory Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Programming Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-17Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-24Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-27Separating and Reconnecting Subassemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Tube Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-33Cleaning the Point of Injection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-36 Motor exploded view and parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Pump Head exploded view and parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-40Pump Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Check Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42For Your Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
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WarrantyandServicePolicyLimitedWarrantyStennerPumpCompanywillforaperiodofone(1)yearfromthedateofpurchase(proofofpurchaserequired)repairorreplaceatouroptionalldefectiveparts.Stennerisnotresponsibleforanyremovalorinstallationcosts.Pumptubeassembliesandrubbercomponentsareconsideredperishableandarenotcoveredinthiswarranty.Pumptubewillbereplacedeachtimeapumpisinforservice,unlessotherwisespecified.Thecostofthepumptubereplacementwillbetheresponsibilityofthecustomer.StennerwillincurshippingcostsforwarrantyproductsshippedfromourfactoryinJacksonville,Florida.Anytamperingwithmajorcomponents,chemicaldamage,faultywiring,weatherconditions,waterdamage,powersurges,orproductsnotusedwithreasonablecareandmaintainedinaccordancewiththeinstructionswillvoidthewarranty.Stennerlimitsitsliabilitysolelytothecostoftheoriginalproduct.Wemakenootherwarrantyexpressedorimplied.ReturnsStenneroffersa30-dayreturnpolicyonfactorydirectpurchases.Exceptasotherwiseprovided,nomerchandisewillbeacceptedforreturnafter30daysfrompurchase.Toreturnmerchandiseatanytime,callStennerat800.683.2378foraReturnMerchandiseAuthorization(RMA)number.A15%re-stockingfeewillbeapplied.Includeacopyofyourinvoiceorpackingslipwithyourreturn.
DamagedorLostShipmentsUPSandprepaidtruckshipments: Checkyourorderimmediatelyuponarrival.Alldamagemustbenotedonthedeliveryreceipt.CallStennerCustomerServiceat800.683.2378forallshortagesanddamageswithinseven(7)daysofreceipt.Service&RepairsBeforereturningapumpforwarrantyorrepair,removechemicalfrompumptubebyrunningwaterthroughthetube,andthenrunthepumpdry.Followingexpirationofthewarrantyperiod,StennerPumpCompanywillcleanandoverhaulanyStennermeteringpumpforaminimumlaborchargeplusnecessaryreplacementpartsandshipping.Allmeteringpumpsreceivedforoverhaulwillberestoredtotheiroriginalcondition.Thecustomerwillbechargedformissingpartsunlessspecificinstructionsaregiven.Toreturnmerchandiseforrepair,callStennerat800.683.2378or904.641.1666foraReturnMerchandiseAuthorization(RMA)number.DisclaimerTheinformationcontainedinthismanualisnotintendedforspecificapplicationpurposes.StennerPumpCompanyreservestherighttomakechangestoprices,products,andspecifications atanytimewithoutpriornotice.
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SafetyInformationWarnsabouthazardsthatCANcausedeath,
seriouspersonalinjury,orpropertydamageifignored. ELECTRICSHOCKHAZARD
ELECTRICSHOCKHAZARD:Pumpsuppliedwithgroundingpowercordandattachedplug.Toreduceriskofelectricalshock,connectonlytoaproperlygrounded,groundingtypereceptacle.Installonlyonacircuitprotectedbyaground-faultcircuitInterrupter(GFCI).
AVERTISSEMENT RISQUEDECHOCELECTRIQUE:Cettepompeestquipedunefichedemiseterre.Pourrduire lerisquedechoclectrique,sassurerquelaficheestbienraccordeuneprisedecourantavecuneconnexiondemiseterre.Installerseulementsuruncircuitprotegerparuninterrupteurprotegerparunemise laterre.DONOTalterthepowercordorplugend.DONOTusereceptacleadapters.DONOTusepumpwithadamagedoralteredpowercordorplug.Contactthefactoryoranauthorizedservicefacilityforrepair.
RISKOFCHEMICALEXPOSURE:Potentialforchemicalburns,fire,explosion,personalinjury,orpropertydamage.Toreduceriskofexposure,theuseofproperpersonalprotectiveequipmentismandatory.
RISKOFFIREHAZARD:DONOTinstalloroperateonanyflammablesurface.HAZARDOUSVOLTAGE:
DISCONNECTpowercordbeforeremovingmotorcoverforservice.Electricalservicebytrainedpersonnelonly.
EXPLOSIONHAZARD:Thispumpisnotexplosionproof.DONOTinstalloroperateinanexplosiveenvironment.Pumpisequippedwithasafetyinterlockswitch.Thisswitchensuresthatallsupplyvoltageisdisconnectedfromthetimerboardintheeventthecoverisremovedpriortounpluggingthepowercord.DONOTtamperwithoralterthisswitchinanyway.Failuretofollowthiswarningwillvoidthewarrantyandcanleadtopersonalinjuryorpropertydamage.Electricalservicebytrainedpersonnelonly.Pumpisnotuserserviceableinregardstoelectricalcomponents.Contactthefactoryoranauthorizedservicefacilityforrepair.
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o a s .NOTE: Cette a pompe de dosage et ses composants ont t
SafetyInformationcontinuedNOTICE:Indicatesspecialinstructionsorgeneralmandatoryaction.NOTICE:Thismeteringpumpisportableanddesignedtoberemovablefromtheplumbingsystemwithoutdamagetotheconnections.NOTICE:Thismeteringpumpanditscomponentshavebeentestedforusewiththefollowingchemicals:SodiumHypochlorite(10-15%),MuriaticAcid(20-22%Baume,31.5%Hcl),and
Thisisthesafetyalertsymbol.Whendisplayedintmanualorontheequipment,lookforoneofthefollowingsignalwordsalertingyoutothepotentiaforpersonalinjuryorpropertydamage.Electricalinstallationshouldadheretoallnationalandlocodes.Consultalicensedprofessionalforassistancewithproperelectricalinstallation.PUMPINTENDEDFORINDOORUSE.Cettepompeestprvuepourutilisationlintrieur.
HypochloritedeSodium(solutionde10-15%);AcideMuriatique(20-22%Baume,31.5%Hcl);CendredeSoude.
S d A h
testspourutilisationaveclesproduitschimiquessuivants;
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PumpIdentificationIdentifyyourpumpusingthelabelontheboxorthepump.
BoxLabel
25BDF502050503955
120
5/18.925/1.7
1/4"White1/4"Blanco
BDFHL5F1SQAA
4/15.1
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PumpIdentificationcontinuedDataLabel WarningLabel
25BDF5BDFHL5F1SQAA
25psi/1.7bar 120V60Hz1.2
amp
4
gpd
/15.1
lpd
02050503955
NOTE:Agencylistingsvarybymodel.
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OutputsModel Pressure Timer Pump Min.toMax. Min.toMax. NumberofDoses
Tube Ounces Millimeters 1 2 3 4 5 625BDF1HP* 100psi(6.9bar) 24-hour #125BDF1 25psi(1.7bar) 24-hour #1
0.06to1.3 2to39 Ounces 0.06 0.12 0.18 0.24 0.3 0.3625BDF1HP-7* 100psi(6.9bar) 7-day #1 Milliliters 2 4 6 8 10 1225BDF1-7 25psi(1.7bar) 7-day #125BDF2HP* 100psi(6.9bar) 24-hour #225BDF2 25psi(1.7bar) 24-hour #2
0.21to4.5 6to134 Ounces 0.21 0.42 0.63 0.84 1.05 1.2625BDF2HP-7* 100psi(6.9bar) 7-day #2 Milliliters 6 12 18 24 30 3625BDF2-7 25psi(1.7bar) 7-day #225BDF3 25psi(1.7bar) 24-hour #3
0.48to10 14to302 Ounces 0.48 0.96 1.44 1.92 2.40 2.8825BDF3-7 25psi(1.7bar) 7-day #3 Milliliters 14 28 42 56 70 8425BDF4 25psi(1.7bar)r 24-hour #4
0.71to15 21to449 Ounces 0.71 1.42 2.13 2.84 3.55 4.2625BDF4-7
25
psi
(1.7
bar)
7-day
#4
Milliliters
21
42
63
96
105
126
25BDF5 25psi(1.7bar) 24-hour #5
1to21 30to625 Ounces 1 2 3 4 5 625BDF5-7 25psi(1.7bar) 7-day #5 Milliliters 30 60 90 120 150 180
PumpOutputperDoseHourBankofDoseSwitches
WithintheBankofDoseSwitcheseachnumberrepresentsthenumberofdoses 1doserepresentsapproximately25secondsofruntime AnydipswitchintheUPpositionrepresentsaprogrammeddoseamount ThesumofthedipswitchesintheUPpositionequalsthedoseamountforexample,switches2,4and5intheUPpositionwillgive11doses AlldipswitchesintheUPpositionwillpumpthemaximumdosageamountforthepump(21doses)
BankofDoseSwitches
NOTICE:Theinformationwithinthischartissolelyintendedforuseasaguide.Theoutputdataisanapproximationbasedonpumpingwaterunderacontrolledtestingenvironment.Manyvariablescanaffecttheoutputofthepump.StennerPumpCompanyrecommendsthatallmeteringpumpsundergofieldcalibrationbymeansofanalyticaltestingtoconfirmtheiroutputs.
*Pumpsuppliedwithinjectioncheckvalvefor26-100psi(1.7-6.9bar)applications
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MaterialsofConstructionAll Housings . . . . . . . . . . . . . . . . . . . PolycarbonatePump Head Latches . . . . . . . . . . . . . PolypropylenePeristalticTube . . . . . . . . . . . . . . . . .Santoprene*, FDAApprovedCheck
Valve
Duckbill
Suction/DischargeTubing . . . . . . . . .Polyethylene,FDAApprovedFerrules(1/4"&6mm)Tube Fittings . . . . . . . . . . . . . . . . . . . Polypropylene, NSF listed ConnectingNuts . . . . . . . . . . . . . . .Type1RigidPVCorPolypropyleneCheckValveFittings . . . . . . . . . . . . .Type1,RigidPVC,NSFlistedWeightedSuctionLineStrainer . . . . .PPorType1RigidPVCbodywithType1RigidPVCcap,
NSFlisted;ceramicweightAll Fasteners . . . . . . . . . . . . . . . . . . . Stainless Steel *Santoprene isaregisteredtrademarkofExxonMobilCorporation.
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AccessoryChecklistpre-installation25psiunitincludes: 100psiunitincludes:3ConnectingNuts1/4" 3ConnectingNuts1/4"3Ferrules 3Ferrules1InjectionFitting 1InjectionCheckValve1WeightedSuctionLineStrainer1/4" 1WeightedSuctionLineStrainer1/4"120'RollofSuction&DischargeTubing1/4"White 120'RollofSuction&DischargeTubing1/4"White1InstallationandMaintenanceManual 1InstallationandMaintenanceManual
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ProgrammingInstructionsKEY
On:DipswitchintheUPpositionOff:DipswitchintheDOWNpositionDoseHour:Theprogrammedtimewhenthedoseamountisinjected.Minimumis1hourperdayandmaximumis24hoursperday1Dose:Minimumvolumeofliquidinjected(#1dipswitchintheUPposition)21Doses:MaximumdoseamountDoseAmount:Thevolumeofliquidtobeinjectedperdosehour.ThedoseamountisthesumofthedipswitchesintheUPpositionExample: Theminimumdoseamountis1doseandisthe#1dipswitchinthe
UPposition. 3dosesarethe#3dipswitchintheUPpositionor#1dipswitchesin
theUPposition. Themaximumdoseamountis21dosesandisalloftheswitchesinthe
UPposition.Dipswitchnumbers1+2+3+4+5+6=21doses.
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SUMMARYOFSTEPSI. BatteryIA. 7-daytimeronly,
selectdays
of
the
week
II. SettimeofdayIII. SelectdoseamountIV. ProgramhoursfordoseV. Prime
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ProgrammingInstructions continuedI.BATTERY
ELECTRICSHOCKHAZARD:DONOTplugpowercordintoreceptacle;performprogrammingwithoutACpower.1. Removethefourscrewstoremovepumpcoverandconfirmthatalldipswitchesonthe
circuitboardareinthedownposition.2. Connectthesupplied9Vbattery.ThiswillilluminatethegreenLEDlight.Replace
batteryiflightdoesnotilluminate.NOTE:ThebatteryonlyretainsthetimeofdayandwillnotrunthepumpifACpowerislost.
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ProgrammingInstructionscontinuedIA.7DAYTIMERONLY,SELECTDAYSOFTHEWEEK
NOTE:Skipthisstepifusing24-hourtimerandproceedtostepII.Onthe7-daytimerboard,dipswitches1-7inthefirstbankofswitchesrepresentthedaysof
DaysoftheWeetheweek.Switch1representsthedaythatthetimerisactivated. (7-daytimeronly)Forexample,ifthepumpisprogrammedonWednesday,thenthethirdswitchwouldrepresentFriday.
Green1. Pressandholdtheprimeswitch(locatedbeneaththepumphead)toilluminatethegreen LEDLight
LEDlighttoflashingindicatingthedayoftheweekmodeisactive.2. Liftthedipswitchestorepresentthedaysoftheweekthatthepumpistodose.3. Recordtheprogrammeddaysettingsbypressingtheredprimeswitchonceagain.Thegreen
LEDlightwillturnoff.The7-daytimerisnowset.
4. Setallswitchestothedownposition.ThegreenLEDlightwillilluminate.
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ProgrammingInstructions continuedII.SETTIMEOFDAY
Fromlefttoright,thefirstbankofswitchesrepresents1a.m.tonoon.Thesecondbankrepresents1p.m.tomidnight.
1stBankof 2ndBankofSwitches Switches
1. Setthetimeofdaybyliftingthedipswitchthatisclosesttothecurrenttimeofday.ThegreenLEDwillturnoff.Thetimeofdayisnowset.
NOTE:Toerasethesetting,pushalldipswitchesdownandreturntothebatteryinstructions.
Moreonnextpage
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ProgrammingInstructionscontinuedIII.SELECTDOSEAMOUNT
Fromlefttoright,usethethirdbankofswitches1-6.1. Refertotheoutputchartonpage8.
3rdBankofSwitches
2. Setthedoseamountperhourbyliftingthecorrespondingdoseswitches.3. Doseamountsarecumulative.
Forexample,switches2,4&6intheUPpositionwillfeed12doses(2+4+6=12).
Moreonnextpage
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ProgrammingInstructions continuedIV.PROGRAMHOURSFORDOSEEVENT
1. Leavedoseswitches(thirdbank:1-6)intheirprogrammedposition.2. KeepthetimeofdayswitchintheUPposition(either1stor2ndbankofswitches),liftthedip
switchestocorrespondwiththehour(s)ofthedaythatthepumpwillfeedsolution.3. AftersettingthedipswitchesintheUPposition,pushthetimeofdayswitchdownif
solutionisnottobepumpedatthathour.1stBankof 2ndBankofSwitches Switches
GreenLEDLight
NOTICE:Ifall24hourlyswitchesaresetintheDOWNpositionatanytime,theboardwillloseitsprogrammedtimeofday.Ifthisoccurs,returntotheStepI.
4. Installthecoverbysecuringthefourcoverscrewsandplugtheunitintoaproperlygroundedreceptacle.
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ProgrammingInstructionscontinuedV.PRIME
MotorHousing1. Presstheredprimebuttontoprimethepump.Thepumpwillautomaticallyshutoffafter60
seconds.Todiscontinuepumpoperationduringthe60-secondprimecycle,presstheprimebutton
again.
2. Cycleasnecessarytopumpsolutiontothepointofinjection.
TheBDFisnowreadyforoperation.
NOTICE:Toretainthisprogramschedule,the9Vbatteryisaback-upincaseACpowerislost.7-DayModelIfACpowerislostandthe9Vbatteryfails,thepumpwilldefaulttoOFFoncethepowerisrestored.Toreprogramthesettings,unplugthepumpandreplacethebattery.24-HourModelIfACpowerislostandthe9Vbatteryfails,thepumpwilldefaultto12pmwhenpowerisrestoredandthepumpwillresumeitsdosescheduleanddoseamounts.Ifthedosescheduleneedstocorrespondwiththeactualtimeofday,unplugthepump,replacethebattery,andreprogramallsettings.
Prime
DischargeSuction
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InstallationadditionalsafetyinstructionsNOTICE:Indicatesspecialinstructions orgeneralmandatoryaction.
Readallsafetyhazardsbeforeinstallingorservicingthepump.Thepumpisdesignedforinstallationandservicebyproperlytrainedpersonnel.Useallrequiredpersonalprotectiveequipmentwhenworkingonornearachemicalmeteringpump.Installthepumpsothatitisincompliancewithallnationalandlocalplumbingandelectricalcodes.
Usetheproperproducttotreatpotablewatersystems,useonlychemicalslistedorapprovedforuse.Installthepumptoworkinconjunctionwithwellpumporsystemcontrols.
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Installationcontinued mountpumpMOUNTPUMP
Selectadrylocation(toavoidwaterintrusionandpumpdamage)abovethesolution
tank.
Topreventpumpdamageintheeventofapumptubeleak,nevermountthepumpverticallywiththepumpheadup.Toavoidchemicaldamagefromfumes,DONOTmountpumpdirectlyoveranopensolutiontank.Keeptankcovered.
Avoidfloodedsuctionorpumpmountedlowerthanthesolutioncontainer.
Draw
solution
from
the
top
ofthetank.Pumpcanrundrywithoutdamage.Ifpumpisinstalledwithafloodedsuction,ashut-offvalveorotherdevicemustbeprovidedtostopflowtopumpduringservice.DONOTallowwaterintrusionintothemotororcorrosionanddamagewilloccur.Topreventmotordamage,verifywithavoltmeterthatthereceptaclevoltagecorrespondswiththepumpvoltage.
NOTICE:DONOTplugmeteringpumpintopowersourceunlessBDFhasbeenprogrammed.
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InstallationDiagramGroundedPowerOutlet(GFCIRecommended)
OUT
(Discharge)IN(Suction)
SolutionTank
DisassembledView
InjectionCheckValve
InjectionFitting0-25psi
InjectionCheckValve26-100psi
Shut-OffValve
Duckbill
DischargeLine
SuctionLine
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Installationcontinued suction/dischargelinesINSTALLSUCTION/DISCHARGELINETOPUMPHEAD
DONOTusethread1. Uncoilthesuction/dischargeline.Useoutsideofsolutiontankasaguidetocutproperlength sealanttapeon
ofsuctionlineensuringitwillbe2-3"abovethebottomofsolutiontank.Allowsufficientslacktoavoidkinksandstresscracks.Alwaysmakeacleansquarecuttoassurethatthesuctionlineisburrfree.Normalmaintenancerequirestrimming.Suctionlinesthatextendtothebottomofthetankcanresultindebrispickupleadingtocloggedinjectorsandpossibletubefailure.
2. Makeconnectionsbyslidingtheline(s)throughconnectingnutandferruleandfingertightentothecorrespondingtubefittings.SuctionsidetubeconnectionisindicatedbyINonthetubehousingcover.
3. Fingertightennuttothethreadedtubefittingwhileholdingthetubefitting.Overtighteningtheferruleandnutwithawrenchmayresultindamagedfittings,crushedferrules,andairpickup.DONOTusethreadsealanttapeonpumptubeconnectionsortoolstotightenconnections.
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IN
OUT
SuctionLine
Ferrules
Fingertighten1/4"nut
NOTE:BeveledendsofferrulesfacepumpTubingshouldbottomintoallfittings.
pumptubethreads.
DOuse
DischargeLine
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Installationcontinued suctionlineINSTALLSUCTIONWEIGHT
1. Drillaholeintothebungcaporsolutiontanklid.Slidethetubingthroughandsecuretheweightedstrainertotheline.
2. Toattachthestrainer,slideapproximately31/2"oftubingthroughthecolletandlockintoplaceonstrainerbody.Pulltubingtomakesureitissecure.
3. Suspendslightlyabovetankbottomtoreducethechanceofsedimentpickup.DONOTmixchemicalsinthesolutioncontainer.Followrecommendedmixingproceduresaccordingtothemanufacturer.DONOToperatepumpunlesschemicaliscompletelyinsolution.Turnpumpoffwhenreplenishingsolution.
DONOTslidetubingallthewaytothe
3.5"bottomofthe
(9cm)weightedstrainer.Tubingcouldbecomeflushwiththenoseofthestrainerandthepumpmaynotprimeduetoblockage.
WeightedSuctionLine
Strainer3"
Suction/DischargeTubing
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Installationcontinued pointofinjectionINSTALLINJECTIONPOINT
1. MakeasecurefingertightconnectiononthedischargefittingofthepumpheadasinstructedDONOTusethread
inInstallSuctionLineinstructions. sealanttapeonpumpDONOTusethreadsealanttapeonpumptubeconnectionsortoolstotightenconnections.
HAZARDOUSPRESSURE:Shutoffwaterorcirculationsystemandbleedoffanysystempressure.Locateapointofinjectionbeyondallpumpsandfiltersorasdeterminedbytheapplication.
2. A1/4"or1/2"FemaleNPT(FNPT)connectionisrequiredforinstallingtheinjectionfitting.IfthereisnoFNPTfittingavailable,provideonebyeithertappingthepipeorinstallingFNPTpipeteefitting.
3. WraptheMaleNPT(MNPT)endofinjectionfittingwith2or3turnsofthreadingtape.Ifnecessary,trimtheinjectionfittingquillasrequiredtoinjectproductdirectlyintoflowofwater.
Moreonnextpage
tubethreads.
DOuse
TrimInjectionFitting
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InjectionCheckValve
Shut-OffValve
InstallationcontinuedTypicalPointofInjection
1/4"or1/2"FNPTReductionBushing
HAZARDOUSPRESSURE:Shutoffwaterorcirculationsystemandbleedoffanysystempressure.
pointofinjection4. Handtightentheinjectionfittingintothe
FNPTfitting.0-25psiModels(includesinjectionfitting)a. Installconnectingnutandferruleto
thepumpdischargetubing.Insertdischargetubingintoinjectionfittinguntilitreachesbaseoffitting.
b. Fingertightenconnectingnuttofitting.26-100psiModels(includesinjectioncheckvalve)a. Priortoconnection,testinjectioncheck
valveandNPTthreadsforleaksbypressurizingsystem.Ifnecessary,tightenanadditional1/4turn.
b. Installconnectingnutandferruletothepumpdischargetubing.Insertdischargetubingintocheckvalvebodyuntilitreachesbaseofbody.
c. Fingertightenconnectingnuttofitting.
5. Turnpumponandre-pressurizesystem.Observechemicalflowasactuatedbysystemandcheckallconnectionsforleaks.
6. Aftersuitableamountofdosingtime,performtestsforrequiredsolutionlevelsTheinjectionpointandfittingrequireperiodicmaintenancetocleananydepositsorbuildup.Toallowquickaccesstothepointofinjection,Stennerrecommendstheinstallationofshut-offvalves.
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TroubleshootingmotorPROBLEM POSSIBLECAUSE SOLUTION
Motor HAZARDOUSVOLTAGE:DISCONNECTpowercordbeforeremovingmotorcoverforservice.Electricalserviceshouldbebytrainedpersonne
LEDdoesntilluminate. Batteryisdead. Replace9Vbattery.DONOThookupbatteryuntilatthejobsitDipswitchesareup(ON). Dipswitchesshouldbedown(OFF)beforeconnectingbattery.
(NOTE:Ifalldipswitchesaredownandthebatteryisgood,possibleboardproblem.Consultfactory.)
Pumpnotdosingtheproperschedule. Nopoweratthereceptacle. Confirmpowerisrestored,checkbattery,andifnecessary,replaandreprogram.
Long-termpoweroutage/low9Vbattery Replacebatteryandre-program.Ifthebatteryisdisconnectedfrcausedpumptoloseprogram. thepump,theprogramswillbelost.
Pumprollersnotturning Motorisbadorinterlockswitchnotworking Replacemotororsecuremotorcovertobase.whenprimebuttonispressed. becausemotorcoverisnotsecured.
NOTICE:Toretainthisprogramschedule,the9Vbatteryisaback-upincaseACpowerislost.7-DayModelIfACpowerislostandthe9Vbatteryfails,thepumpwilldefaulttoOFFoncethepowerisrestored.Toreprogramthesettingsunplugthepumpandreplacethebattery.24-HourModelIfACpowerislostandthe9Vbatteryfails,thepumpwilldefaultto12pmwhenpowerisrestoredandthepumpwillresumeitdosescheduleanddoseamounts.Ifthedosescheduleneedstocorrespondwiththeactualtimeofday,unplugthepump,replacethebattery,andreprogramallsettings.
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Troubleshootingcontinued pumpheadPROBLEM POSSIBLECAUSE SOLUTION
ComponentscrackingPumpheadleaking
ChemicalattackPumptuberupture
CheckchemicalcompatibilityReplacepumptube,ferrules;centertube
Nopumpoutput,pumpheadrotates Depletedsolutiontank ReplenishsolutionPumpsuctionlineweightisabovesolution ReplenishsolutionLeakinthesuctionline InspectorreplacesuctionlineFerrulesinstalledincorrectly,missingordamaged ReplaceferrulesInjectionpointisclogged InspectandcleaninjectionpointCloggedsuction/discharge tubingand/orinjectioncheckvalve Cleanand/orreplaceasneededLifeofpumptubeexhausted Replacepumptube,ferrules;centertubeSuctiontubingisflushwiththenoseoftheweightedstrainer Pullsuctiontubingapproximately1"frombottomofstrainerCutbottomofsuctiontubingatanangle
Lowpumpoutput,pumpheadrotates Lifeofpumptubeexhausted Replacepumptube,ferrules;centertubeRollerswornorbroken ReplacerollerassemblyInjectionpointisrestricted InspectandcleaninjectionpointIncorrecttubesize ReplacetubewithcorrectsizeHighsystembackpressure Verifysystempressureagainsttubepsi,replacetubeifneeded
Nopumpoutput;pumpheaddoesntrotate Strippedrollerassembly ReplacerollerassemblyMotorproblem Refertomotorsection
Pumpoutputhigh Incorrecttubesizeorsetting Replacetubewithcorrectsizeoradjustsettings.Rollerassemblybroken Replacerollerassembly
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Tro bleshooting p mp t be
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Troubleshootingcontinued pumptubeNOTICE:Aleakingpumptubedamagesthemeteringpump.Inspectpumpfrequentlyforleakageandwear.RefertoTubeReplacementsectionforadditional safetyprecautionsandinstructions.
PROBLEM POSSIBLECAUSE SOLUTION
Tubeleaking PumptuberupturedCalciumormineraldepositsExcessivebackpressureTubeistwistedTubenotcentered
Replacepumptube,ferrules;centertubeCleaninjectionfitting,replacepumptube,ferrules;centertubeVerifysystempressureagainsttubepsi,replacetubeifneededReplacepumptube,ferrules;centertubeReplacepumptube,ferrules;centertube
Tubelifeisshortened ChemicalattackMineraldepositsatinjectionpointSedimentblockageatcheckvalveDegradedcheckvalveduckbillDuckbillinwrongorientationTubemanuallystretchedorpinchedduringreplacementSeizedrollerscausedabrasionontubeExposuretoheatorsun
CheckchemicalcompatibilityRemovedeposits,replacepumptube,ferrules;centertubeMaintainsuctionline2-3"abovebottomoftankReplaceduckbillateverytubechangeReverseduckbillorientationFollowtubereplacementinstructionsandallowrollerassemblytostretchtubeintoplaceCleanrollerassemblyorreplaceDonotstoretubesinhightemperaturesorindirectsunlight
Tubeconnectionisleaking Missingferruleon1/4"lineCrushedferruleFerruleinwrongorientation
ReplaceferruleReplaceferruleReverseorientationofferrule
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Separating and Reconnecting Subassemblies
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SeparatingandReconnectingSubassembliesSeparatingSubassemblies
1. Turnoffthepumpandunplugthepowercord.2. Holdthemotorsectionandturnthepumpheadclockwise,untilitstops.3. Pullthepumpheadstraightoutandoff.
NOTE:OlderpumpsorpumpsthathavehadatuberupturemayrequiretheuseofaflatSeparating
bladescrewdrivertoassistinpumpheadremoval.Turnpumpheadcounterclockwiseuntilitstops.Insertthescrewdriverbehindthepumpheadandcarefullyprythepumpheadoffthemotorshaftwhilepulling.
Reconnecting
ReconnectingPumpHeadtoMotor1. Holdthepumpmotorsectionandinsertthemotorshaftintothepumpheadmakingsure
theflatofthemotorshaftalignswiththethecorrespondingflatofrollerassembly.2. Rotatethepumpheaduntilthelockingrivetsonthefrontofthepumpmotoralignwith
thecorrespondingmountinglocationsofthepumphead.3. Pushtheheadontothemotorshaftuntilitbottoms.4. Turncounterclockwisetoengagemountingrivets.
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Tube Replacement safety information
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TubeReplacementsafetyinformationRISKOFCHEMICALEXPOSURE: HAZARDOUSPRESSURE/
CHEMICALEXPOSURE:Toreduceriskofexposure,checkthepumptuberegularlyforleakage.Atthefirstsignofleakage,replacethepumptube.Toreduceriskofexposure,theuseofproperpersonalprotectiveequipmentismandatorywhenworkingonornearchemicalmeteringpumps.Toreduceriskofexposure,andalsopriortoservice,shipping,orstorage,pumpgenerousamountsofwateroracompatiblebuffersolutiontoremovechemicalfrompump.ConsultchemicalmanufacturerandMSDSsheetforadditionalinformationandprecautionsforthechemicalinuse.Personnelshouldbeskilledandtrainedinthepropersafetyandhandlingofthechemicals inuse.
PINCHPOINTHAZARD:Useextremecautionwhenreplacingpumptube.BecarefulofyourfingersandDONOTplacefingersnearrollers.
Usecautionandbleedoffallresidentsystempressureprioattemptingserviceorinstallation.UsecautionwhendisconnectingdischargetubingfrompDischargemaybeunderpressure.TubingmaycontaincheNOTICE:Indicatesspecialinstructionsorgeneralmandatoryaction.NOTICE:DONOTapplygrease,oil,orlubricantstotheptubeorhousing.NOTICE:Priortopumptubereplacement, inspecttheentpumpheadforcracksordamagedcomponents.Ensureroturnfreely.NOTICE:RinseoffchemicalresidualandcleanallchemicaldebrisfrompumpheadcomponentspriortotubereplacemApplyStennergreasetomainshaftandtubehousingcoverbushingduringtubereplacement.NOTICE:DONOTpullexcessivelyonpumptube.Avoidkordamageduringtube installation.NOTICE:Inspectthesuction/dischargetubing, injectionp(intopipe),andinjectioncheckvalveduckbillforblockageafteranytuberupture.Clearorreplaceasrequired.
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Tube Replacement preparation
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TubeReplacementcontinued preparation1. Followallsafetyprecautionspriortotubereplacement.2. Priortoservice,pumpwateroracompatiblebuffersolutionthroughthepumpandsuction/dischargelineto
removechemicalandavoidcontact.3. Turnpumpoff.4. Disconnectthesuctionanddischargeconnectionsfrompumphead.5. Plugpowercordintoconstantlyenergized,properlygroundedreceptacleforservice.
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Tube Replacement d remove old tube
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TubeReplacementcontinued removeoldtubeREMOVEOLDTUBE
1. Turnthemeteringpumpoff.2. Removeandsetasidecoverandscrews.3. PressthePRIMEbuttontojogtheroller
assemblyuntiloneofthethreeslotsintherollerassemblylinesupwiththebottomtubefitting(suctionside).IllustrationA
4. Turnpumpoff.5. Lifttubefittingoutofhousingslotand
pullittowardcenterofrollerassembly.IllustrationB
6. PressthePRIMEbuttontojogtherollerassemblywhileguidingthetube,withtension,upandoutofhousing.IllustrationC
7. Turnpumpoff.WhentheslotintherollerassemblyalignswiththeOUT(discharge)tubefitting,removeanddiscardpumptube.
8. Removerollerassemblyandhousing.9. Usenon-citrusall-purposecleanerto
cleanchemicalresiduefrompumpheadhousing,roller,andcover.10. Checkhousingforcracks.Replace
ifcracked.11. Ensurerollersspinfreely.IllustrationD12. Replacerollerassemblyif:seized,excessive
sideplayfromborewear,orifrollersarevisiblyworn.
13. Reinstallcleantubehousing.14. Installrollerassembly.
A
B
C
D
PullOut
CheckRollers
PullOut
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TubeReplacementcontinued installnewtubeIMPORTANT!DONOTlubricatepumptubeorrollerassembly. INSTALLNEWTUBE
1. PressthePRIMEbuttonuntiloneoftheslots 5. WhentherollerassemblyslotreachesintherollerassemblyalignswiththeIN thehousingslotthatthefittinginserts(suction)tubefittingslotinthehousing. into,depressthePRIMEbuttontoaidinPressagaintostop. stretchingthetubeassemblyuntilitcan
beinsertedintothehousing.2. Placetubefittingintosuctionsideslotof
thehousingandtherollerassemblyslot. NOTE:AusedtubewillhavestretchIllustrationE approximately3/4"andthenewtubewill
appeartobestiffandshort.Followdirections3. PressthePRIMEbuttontojogtheroller
toallowrollerstostretchtubeintoplace.assemblywhileguidingthetubetopreventitfromgettingpinchedbetweenthe 6. Allowrollerstostretchtubeintoplacehousingandrollerassembly. whileguidingtubeintoslot.IllustrationG
IMPORTANT!Avoidrotatingwrist,whichcan 7. Presstheprimebuttontoturnoff.resultinatwistedtubethatwillnotcenter.DO
8. ApplyasmallamountofgreaseNOTforcetubeandbecarefulofyourfingers.
(AquaShield)tocoverbushingONLYand4. Guidetube,withslighttension(toward replacecoverandtwoscrews,leaving
thecenter)topreventpinchingbetween frontscrewin-betweenthefittingsloose.housingandrollerassembly.IllustrationF
NOTE:CoverScrewsareself-tappingandmustbebackedintolocateoriginalthreadbeforesecuring.Ifascrewbossisstripped,usealternatebossesandpositionoppositefromeachother.Neversecurethecoverplatewithmorethan2screws.
E
RollerAssemblySlot
TubeHousing
Slot
F
G
RollerAssembly
Guide
Guide
TubeHousing
Slot Slot
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Tube Replacement contin ed center new tube
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TubeReplacementcontinued centernewtubeCENTERNEWTUBE
1. Tocenterthetubeontherollers,pressthePRIMEbuttontocontinuallyrotatetherollers.IllustrationH
2.
Turnthe
tube
fitting
on
the
suction
side
not
more
than
1/8
of
aturn
in
the
direction
tube
mustmove.
3. DONOTletgooffittinguntiltuberidesapproximatelyincenterofrollers.4. PressthePRIMEbuttontoturnOff.Tightencoverscrews.Coverisnotonsecurelyifthere
isagapbetweenscrewbossandcover.IllustrationI
H1/8Turn
Leavethisscrewloose.I
CoverGap
Screwboss
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Cleaning the Point of Injection safety information
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CleaningthePointofInjection safetyinformationNOTICE:Indicatesspecialinstructionsorgeneralmandatoryaction.NOTICE:0-25psimodelsareinstalledusinganinjectionfitting
and
26-100
psi
models
use
an
injection
check
valve.
Bothallowtheextensiontiptobeinstalledinthecenterofthepipedirectlyintheflowofwatertohelpreducedepositaccumulation.
InjectionFitting
Duckbill
(Rubber)
AreasThatClog
CheckValve
Body
InjectionCheckValve
WarnsabouthazardsthatCANcausedeath,seriouspersonalinjury,orpropertydamageifignored.
Thisis
the
safety
alert
symbol.
When
displayed
in
this
manualorontheequipment,lookforoneofthefollowingsignalwordsalertingyoutothepotentialforpersonalinjuryorpropertydamage.
HAZARDOUSPRESSURE/CHEMICALEXPOSURE:Usecautionandbleedoffallresidentsystempressurepriortoattemptingserviceorinstallation.Usecautionwhendisconnectingdischargetubingfrompump.Dischargelinemaybeunderpressure.Tubingmaycontainchemical.Toreduceriskofexposure,theuseofproperpersonalprotectiveequipmentismandatorywhenworkingonornearchemicalmeteringpumps.
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Cleaning the Point of Injection continued
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CleaningthePointofInjectioncontinued1. Turnmeteringpumpoffandunplug
cord.Disablewaterpumporauxiliaryequipmentelectricalsupply.
2. Depressurizesystemandbleedpressurefrom
pump
discharge
tubing.
3. Loosenandremoveconnectingnut
andferrulefromtheinjectioncheckvalveorinjectionfittingtodisconnectdischargetubing.
26-100psimodels: Unscrewthetopfitting(checkvalve
body)todisassemble.Thebottomfitting(injection
fitting
with
arrow)
should
remainattachedtothepipe.
Removeduckbillfromcheckvalvebodyandreplaceifdeterioratedorswollen.Ifclogged,cleanorreplace(yearlyreplacementrecommended).
ExamineO-Ringontheinjectionfittingandreplaceifdeterioratedordamaged.
4. Inserta#2Phillipsheadscrewdriverthroughinjectionfittingintothepipetolocateorbreakupaccumulateddeposits.Ifscrewdrivercannotbeinserted,drillthedepositoutoftheinjectionfitting(DONOTdrillthroughtheoppositepipewall).
Moreonnextpage
ReplaceDuck
Cleanoutaccumulateddepositswitha#2Phillipsheadscrewdriver.Periodicinspectionandcleaningothepointofinjectionwillmaintainproperpumpoperationandprovidmaximumtubelife.
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Cleaning the Point of Injection continued
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CleaningthePointofInjectioncontinued5. Replacedischargetubingifcrackedor 6. Tightentheconnectingnutfingertight.
deteriorated.Iftheendisclogged,cutoff7. Enablethewaterpumpelectricalsupply
thecalcifiedorblockedsectionoftubing.andpressurizethewatersystem.
0-25psimodels:8. Putthemeteringpumpbackinserviceand
Replaceferruleandinsertthedischargeinspectallconnectionsforleaks.tubingintotheinjectionfitting
approximately 3/4"-1"untilitstops.26-100psimodels: Reassembletheinjectioncheckvalvein
reverseorder. Replaceferruleandinsertthedischarge
tubingintotheinjectioncheckvalveapproximately3/4"untilitstops.
Cutoffthecalcifiedorblockedsection.
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Motor exploded view
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Motor explodedviewContactfactoryforpartnumbers.
MotorCover
TimerBoard
SwitchMountingScrewJ
SafetyInterlockSwitch
ContactSwitchBracket
PCBCardGuide
PowerCord10'120V
StrainReliefBushing
MotorBase
Battery9V
MotorBaseScrewDBatteryStrap
CoverScrewB
CoilGroundScrewE
GearMotor Motor
Housing
Moto
Screw
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p p
Roller
TubeHousing
RollerHousing
TubeHousingCover
PumpTube
CoverScrewB
Contactfactoryforpartnumbers.38 www.stenner.com
PumpHeadcontinued servicekits
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p
PUMPHEADSERVICEKITSDESCRIPTION PARTNUMBER UM
SANTOPRENE Kit0-25psi(0-1.7bar) PSKL0_*_ KIT*selecttubenumber1,2,3,4,5
SANTOPRENE Kit26-100psi(1.7-6.9bar) PSKH0_*_ KIT*selecttubenumber1,2
TYGOTHANE Kit0-25psi(0-1.7bar) PSKLT * KIT*selecttubenumber2,5
Kit26-100psi(1.7-6.9bar)includes PSKHT2 KITTYGOTHANE #2PumpTube&PELLATHANE duckbill PumpTube
0-25psi(1.7bar)RollerAssembly ConnectingNuts1/4"
Ferrul
26-100psi(6.9bar)RollerAssembly
ConnectingNuts1/4"
DuckbillFerru
Cove
PumpTube
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PumpHeadcontinued subassemblies
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p
PUMPHEADSDESCRIPTION PARTNUMBER UM PARTNUMBER UM
#1and#2for26-100psipump(whenusedwithcheckvalve).#1,2,3,4,5for0-25psipump.
PumpTubeNumbers
PumpHeadPumpHeadincludesSANTOPRENEpumptube, UCTHC * D EA MCTHC * D PKof2ferrules1/4" *selecttubenumber1,2,3,4,5PumpHeadincludesSANTOPRENEpumptube UCPH * FD EA n/a&duckbill,ferrules1/4" *selecttubenumber1,2PumpHeadincludesTYGOTHANEpumptube, UCPHT0 * EA n/aferrules1/4" *selecttubenumber2,5PumpHeadincludesTYGOTHANE#2pumptube, UCPHTD2 EA n/aPELLATHANE duckbill,ferrules1/4"
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PumpTubes
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p
PUMPTUBESDESCRIPTION PARTNUMBER UM PARTNUMBER UM
SANTOPRENE PumpTube, UCCP20 * PKof2 MCCP20 * PKof5ferrules1/4" *selecttubenumber1,2,3,4,5SANTOPRENE PumpTube&Duckbill, UCCP * FD PKof2 n/aferrules1/4" *selecttubenumber1,2TYGOTHANE PumpTube, UCTYG0 * PKof2 MCTYG0 * PKof5ferrules1/4" *selecttubenumber2,5TYGOTHANE #2PumpTube& UCTY2FD PKof2 n/aPELLATHANEDuckbill,ferrules1/4"
PumpTubeNumbers#1and#2for26-100psipu(whenusedwithcheckvalve#1,2,3,4,5for0-25psipu
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CheckValves
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CHECKVALVESDESCRIPTION PARTNUMBER UM PARTNUMBER UM
InjectionCheckValve1/4" CheckValveincludesSANTOPRENE UCDBINJ EA MCDBINJ PKof5duckbill;ferrules1/4"CheckValveincludesPELLATHANE UCTYINJ EA MCTYINJ PKof5duckbill;ferrules1/4"
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ForYourRecords
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Model:SerialNumber:DateofInstallation:
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PeristalticMeteringPumpsSince1957
StennerPumpCompany3174DeSalvoRoadJacksonville,Florida32246Phone:904.641.1666USTollFree:800.683.2378Fax:[email protected](EST):Monday7:00am5:00pmTues.Fri.7:00am5:30pmStennerPumpCompanyAllRightsReserved
mailto:[email protected]:///reader/full/www.stenner.commailto:[email protected]:///reader/full/www.stenner.com