stellenbosch university department of forest and wood science south african forestry operations...
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Stellenbosch UniversityDepartment of Forest and Wood Science
South African Forestry South African Forestry Operations OutlookOperations Outlook
– the human factor as the major – the human factor as the major challenge for mechanization and challenge for mechanization and
outsourcing in our industryoutsourcing in our industry
D. Längin, October 2008
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● Status quoStatus quo – 2008 – 2008
● Where are we heading?Where are we heading?
● Discussion and conclusionDiscussion and conclusion
OverviewOverview
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Forest production factorsForest production factors
[Heinimann, 2000]
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Harvesting methods/systems in SAHarvesting methods/systems in SA
[Warkotsch, 1986]
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Harvesting Systems in SA 2007Harvesting Systems in SA 2007
Manual, 9.5%
Motor manual, 64.6%
Semi mechanised, 19.5%
Mechanised, 6.4%
[Längin, Oberholzer, Ackerman, 2007]
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Mechanization in SAMechanization in SA
?
?
Mec
hani
zatio
n in
%
South Africa
Central Europe
Scandinavia
South Africa
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The VisionThe Vision
Vision of future semi-automated logging systems[Fryk & Kaarnametsa]
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Outsourcing of operations in SAOutsourcing of operations in SA
25%
50%
30%
75%
50%
80%
97%
85%
88%
20%
30%
40%
50%
60%
70%
80%
90%
100%
1988 1998 2007
Silviculture Harvesting Transport
% o
f ou
tsou
rcin
g in
Sou
th A
fric
a
[Längin & Ackerman, 2007]
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FTS 2007 survey resultsFTS 2007 survey results
Most pressing challenges and problems from a contractor perspective:
A. Rates, contracts, negotiation & costing B. Relationship grower & contractor C. Growers’ problems effecting contractors’ operational aspects D. Labour & workforce
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11%
4%
21%
12%
8%
6%
15%
13%
5%
9%
13%
10%
0%
5%
10%
15%
20%
25%
Cape Highveld Lowveld Midlands Zululand Average
Labour turnover Absenteeism
The biggest challenge – labourThe biggest challenge – labour
[Längin & Ackerman, 2007]
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Aldhouse, P. 2007, HIV’s killing fields. New Scientist 195(2612): 6-9
HIV infection in AfricaHIV infection in Africa
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Strategic questionsStrategic questions
1.Who will log in future? (Outsourcing versus own operations)
2.Mechanization of forest operations?
3.Human aspects?(workforce, land ownership, social responsibility)
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Stellenbosch UniversityDepartment of Forest and Wood Science
Where are Where are we heading?we heading?
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Delphi studyDelphi study
2008 Delphi study:
A. Research and development needs in SA
B. Past and future drivers of change in FE
C. Future harvesting systems in SA
D. Future developments in outsourcing
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Change factors in SA forestry until 2020Change factors in SA forestry until 2020
Environmental Climate Change
Certification
Water Issues
Economical Fuel costs
Cost of labour and contractors
Timber price
Policy Land Reform
Role of Government in the sector (DWAF)
Labour related aspects (e.g. wages)
Socio/cultural HIV & Aids
Labour availability
Poverty & unemployment
Technological Mechanization of operations
New Technology (e.g. ICT, remote sensing)
Productivity improvement
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FE change factors during last 10 yearsFE change factors during last 10 years
South Africa International
Mean Mean±2*SE Mean±SD
0 2 4 6 8 10 12
T echnologica l advancements
Productiv ity improvements
Environmental demands
Labour costs
Capita l costs
Labour availability
Health & Safety
O utsourcing
Mean Mean±2*SE Mean±SD
0 2 4 6 8 10 12
T echnologica l advancements
Productiv ity improvements
Environmental demands
Labour costs
Capita l costs
Labour availability
Health & Safety
O utsourcing
1 – factor of highest importance1 – factor of highest importance
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FE change factors over next 10 yearsFE change factors over next 10 years
South Africa International
Mean Mean±2*SE Mean±SD
0 2 4 6 8 10 12
T echnologica l advancements
Productiv ity improvements
Socia l pressure
Labour costs
Capita l costs
Labour availability
Labour su itability
Health & Safety
O utsourcing
Mean Mean±2*SE Mean±SD
0 2 4 6 8 10 12
T echnologica l advancements
Productiv ity improvements
Socia l pressure
Labour costs
Capita l costs
Labour availability
Labour su itability
Health & Safety
O utsourcing
1 – factor of highest importance 1 – factor of highest importance
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Mechanization – when?Mechanization – when?
0%
10%
20%
30%
40%
50%
60%
70%
80%
Before 2010 Before 2020 After 2030
When will mechanization in forestry operations become dominant in SA?
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Impact of mechanization?Impact of mechanization?
What will be the impact of mechanization on ..
9%
9%
28%
27%
82%
27%
27%
45%
73%
18%
73%
55%
45%
18%
18%
18%
19%
9%
0% 20% 40% 60% 80% 100%
Poverty alleviation
Outsourcing
BEE / SMME
Environmental
Product quality
Productivity & costs
Highly beneficial beneficial neutral adverse
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Required action for mechanizationRequired action for mechanization
Action required to make mechanization work in SA?[1 – highest importance]
0
2
4
6
8
10
12
Rates
, wag
es
Supp
ort a
nd ba
ckup
from
supp
liers
Ope
rato
r tra
inin
g
Fore
stry
exp
ertis
e
Plan
ning
and
strat
egy
Valu
e ch
ain/
supp
ly cha
in o
ptimiz...
Safe
ty
Infras
truc
ture
Mac
roec
onom
ics
Cont
ract
ing
Median Rank
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Outsourcing trendsOutsourcing trends
25%
50%
80%
75%
70%
30%
75%
80%
64%
55%
50%
80%
97%95%
90%
85%85%
88%
20%
30%
40%
50%
60%
70%
80%
90%
100%
1988 1998 2007 2012 2017 2027
Silviculture Harvesting Transport
% o
f ou
tsou
rcin
g in
Sou
th A
fric
a
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How will the role of harvesting and transport contractors evolve during the next decade?
Developments in outsourcingDevelopments in outsourcing
19%
12%
34%
35%
Contractors asforest managers
Contractors asmediators betweenprocessing companyand land owners
Contractors as astrong partner
Contractors asservice providers
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Stellenbosch UniversityDepartment of Forest and Wood Science
ConclusionConclusion
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Human challenges for mechanizationHuman challenges for mechanization
Productivity drivers in mechanized harvesting systems:
• compartment conditions (e.g. slope)• tree size• ..• operator skills• operations management
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Education, training and skills ..Education, training and skills ..
Foresters:● Harvest planning for mechanized operations● Management of contractors● Harvesting Systems costing
Forest Contractor:● Contractors mind shift required (from manual to mechanized operations management)● Sound operator training approach● Active and improved management of productivity drivers ● Shift systems design● Remuneration of operators
Machine operators:● High skills level required for machine operators● Operator wellness
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D. Längin, October 2008April 18, 2023 NAME OF PRESENTATION
• Single shifts
• Multiple shifts– Better utilisation of capital, but the number of shifts in 24 hours is the
big question?
– Nightshift – productivity 50% below day shift (SA Mining research)
• Split shift (two operators sharing one shift)– higher labour costs
– 20% higher production (Canadian research)
• Job rotation– Taking responsibility for own work quality, e.g. Harvester / Forwarder
Shift systems designShift systems design
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Outsourcing of operationsOutsourcing of operations
Human resource / labour force
Forest Contractor
Forest Grower
controlregulate
deliver
- Research- Innovation
- Development- Training
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How to meet current challangesHow to meet current challanges
• Invest in innovative harvesting systems and
encourage contractors to buy in.• Own operations .. • Improve harvest planning.• Match harvesting systems with logging chance
factors (not the other way round).• Take responsibility and initiative to reinstate Forest
Engineering research, development & capacity
building in South Africa.
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How to meet current challangesHow to meet current challanges
• Encourage application of technological advanced
innovations in forest operations. • Reassess productivity in current operations.• Ensure a sound understanding of productivity and
cost drivers in mechanized operations.• Ergonomics and labour aspects (wages, health and
safety, training & skills development)• Focus on improving the supply chain, from stump
to mill.
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Thank You !