steel wire ropes · standards: gost, en and tu. at the present time the company offers more than...

www.severstalmetiz.com

STEEL WIRE ROPES

About the company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

6-strand ropes with compacted outer strands and fibre core STO 71915393-TU 040-2007 . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

6-strand ropes for anchors manufacture STO 71915393-TU 048-2007 . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

6-strand ropes with mixed core STO 71915393-TU 049-2007 . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

6-strand ropes with compacted outer strands STO 71915393-TU 057-2008 . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

6-strand ropes STO 71915393-TU 059-2008 . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

6-strand ropes with fibre core (FC) STO 71915393-TU 068-2008 . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

6-strand ropes with compacted outer strands STO 71915393-TU 090-2010 . . . . . . . . . . . . . . . . . . . . . . . . . . 10





8-strand ropes STO 71915393-TU 051-2007 . . . . . . . . . . . . . . . . . . . . . . . . . . 16










CONTENTS

STEE

L W

IRE

ROPE

S

2 S E V E R S T A L - M E T I Z G R O U P O F C O M P A N I E S

Multistrand non rotating ropes STO 71915393-TU 061-2008, STO 71915393-TU 102-2010 . . 26

Multistrand non rotating ropes STO 71915393-TU 061-2008, STO 71915393-TU 102-2010 . . 27

Multistrand non rotating ropes STO 71915393-TU 061-2008 . . . . . . . . . . . . . . . . . . . . . . . . . 28

Multistrand non rotating ropes STO 71915393-TU 064-2008 . . . . . . . . . . . . . . . . . . . . . . . . . 29

Ground wire for overhead power transmission lines, compacted STO 71915393-TU 062-2008 . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Ground wire with optical pilot ground cable for overhead power transmission lines, compacted STO 71915393-TU 113-2011 . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Aluminium cable steel reinforced, compacted STO 71915393-TU 120-2013 . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Cables for overhead contact line of railway STO 71915393-TU 134-2013 . . . . . . . . . . . . . . . . . . . . . . . . . . 33

3-Strand ropes for road fencing STO 71915393-TU 110-2011 . . . . . . . . . . . . . . . . . . . . . . . . . . 34

3-Strand ropes for road fencing with compacted strands STO 34269720-ТU 002-2015 . . . . . . . . . . . . . . . . . . . . . . . . . . 35

4-Strand wire ropes for suspended platforms STO 71915393-ТU 144-2015 . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Technical support center . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Wire rope service distribution center “Severstal Lifting Technologies” . . . . . . . . . . . . . . . . . . . 41

Data required for enquiries . . . . . . . . . . . . . . . . . . . . . . . 42

Contacts

Product line of Severstal-metiz is a wide range of wire ropes, including various structures, grades,

directions and types of lay, types of lubrication. It includes wire ropes according to general

standards: GOST, EN and TU. At the present time the company offers more than 100 types of

wire ropes in various modifications.

Special attention is paid to the quality control of raw materials (i.e. wire rod), wire made from it,

and the final product. The quality management system of Severstal-metiz has obtained approval

in conformity with the international standard ISO 9001:2008. All the products correspond to

Russian and European standards having obtained all the necessary quality certificates.

The incoming control of wire rod includes inspection of microstructure, structure and surfaces

for soundness (in metallurgical laboratory), chemical composition (in chemical laboratory),

mechanical characteristics (laboratory of express analysis of wire and wire ropes). Wire rope,

both bright and galvanized, passes through the required mechanical tests in tension, torsion,

bending, winding, break with twist. As for the quality control, all the ropes are mandatory tested

for conformity with the standard in the laboratory. However, the company’s production site uses

the modern equipment for testing of wire ropes and all kinds of slings, which has no analogue at

any Russian enterprise. This is the stand for tensile and breakdown testing with load of up to 158

tones. It allows performing product testing with certificate confirming the quality.

ABOUT THE COMPANY

Strand design’s advantages and disadvantages

Standard: low bending performance and medium wear resistance.Seale: good wear resistance (outer wear) medium bending performance.Warrington: very good bending performance, medium wear resistance, good flexibility.Filler: very good bending performance, low wear resistance.Warrington-Seale: very good combination of good wear resistant and good bending performance and good flexibility.

STANDARD (M) FILLER (F)SEALE (S) WARRINGTON-SEALE (WS)WARRINGTON (W)

STRAND CONSTRUCTION

STEE

L W

IRE

ROPE

S

3S E V E R S T A L - M E T I Z G R O U P O F C O M P A N I E S

SPEC

IAL

ROPE

S

S T E E L W I R E R O P E S S E V E R S T A L - M E T I Z G R O U P O F C O M P A N I E S4

6-STRAND ROPES WITH COMPACTED OUTER STRANDS AND FIBRE CORESTO 71915393-TU 040-2007

TECHNICAL CHARACTERISTICS

CONSTRUCTION6хЗ6 (1+7+7/7+14)+ fibre core

Diameter, mm Weight 1000 m, kgGrade, N/mm²

1670 1770 1860 1960Minimum Breaking Force, kN

20.0 1 626 246 260 275 28922.0 1 958 295 312 330 34724.0 2 356 354 374 395 41626.0 2 788 417 441 466 49028.0 3 236 484 512 540 56830.0 3 801 559 592 625 65832.0 4 554 631 668 705 74234.0 4 862 718 761 803 84536.5 5 303 778 824 870 91638.0 5 597 823 871 920 96839.5 6 159 907 959 1 013 1 06642.0 6 956 1 023 1 083 1 144 1 20443.0 7 290 1 073 1 136 1 199 1 26244.5 7 967 1 172 1 240 1 309 1 37846.5 8 499 1 249 1 323 1 396 1 47048.5 9 177 1 352 1 431 1 510 1 59050.5 9 798 1 444 1 529 1 614 1 69953.5 11 195 1 655 1 752 1 850 1 94756.0 12 393 1 826 1 934 2 042 2 14958.5 13 088 1 934 2 048 2 162 2 27660.5 14 959 2 204 2 334 2 463 2 59363.0 15 344 2 269 2 402 2 535 2 66965.0 16 592 2 449 2 593 2 737 2 88168.0 18 686 2 755 2 916 3 078 3 240

SPEC

IAL

ROPE

S

S T E E L W I R E R O P E SS E V E R S T A L - M E T I Z G R O U P O F C O M P A N I E S 5

6-STRAND ROPES FOR ANCHORS MANUFACTURESTO 71915393-TU 048-2007


CONSTRUCTION6х7(1+6) +1х7(1+6)

Diameter, mm Area, mm² Weight 1000 m, kg Grade, N/mm² Minimum Breaking Force, kN, not less

20.0 179.45 1 550 1570 281

SPEC

IAL

ROPE

S


6-STRAND ROPES WITH MIXED CORESTO 71915393-TU 049-2007


CONSTRUCTIONType 1 6х26WS + 3х19W + 3 fiber fillers without compacted strandsType 2 6х26WS + 3х19W + 3 fiber fillers with compacted outer strands

Diameter, mmType 1 Type 2

Weight 1000 m, kg

Minimum Breaking Force, kN

Weight 1000 m, kg

Minimum Breaking Force, kN

25.0 2 556 425 2 669 44428.0 3 192 533 3 366 56030.0 3 704 619 3 885 64932.0 4 229 687 4 318 71735.0 5 046 841 5 291 88138.0 5 861 978 6 149 1 025

SPEC

IAL

ROPE

S


6-STRAND ROPES WITH COMPACTED OUTER STRANDSSTO 71915393-TU 057-2008

Subtype I - with compacted outer strands;Subtype II - with compacted outer strands and 6 organic fillers between the external and internal layers of the rope;Subtype III - with compacted outer strands and plastic coated wire rope core.


CONSTRUCTIONType 1 - 6хЗ6WS + mixed core with compacted outer strandsType 2 - 6хЗ6WS + IWRC

Diameter, mm

Weight 1000 m, kg Minimum Breaking Force, kN

Type 1Type 2 Type 1 Type 2

Subtype I Subtype II Subtype III 1670 1770 1860 1960 1670 1770 1860 196035.5 5 712 5 797 - 5 857 885 932 979 1 032 908 955 1 003 1 05836.5 6 060 6 153 - 6 223 938 987 1 037 1 092 962 1 011 1 063 1 12039.0 6 757 6 858 6 940 6 928 1 045 1 100 1 156 1 218 1 072 1 126 1 183 1 24741.0 7 599 7 716 7 809 7 796 1 172 1 233 1 295 1 365 1 202 1 263 1 327 1 39942.0 7 935 8 057 8 154 8 147 1 223 1 287 1 352 1 425 1 256 1 320 1 387 1 46145.5 9 276 9 421 9 534 9 521 1 423 1 499 1 574 1 659 1 461 1 536 1 614 1 70149.0 10 831 10 999 11 131 11 109 1 658 1 746 1 834 1 933 1 703 1 789 1 881 1 98252.0 12 338 12 516 12 666 12 646 1 886 1 986 2 087 2 198 1 933 2 033 2 136 2 25157.0 14 506 14 729 14 905 - 2 213 2 331 2 449 2 581 2 272 2 389 2 511 2 64660.5 16 610 16 859 17 061 - 2 528 2 660 2 796 2 945 2 593 2 725 2 864 3 01761.5 17 057 17 316 17 523 - 2 594 2 730 2 869 3 023 2 662 2 798 2 940 3 09964.0 18 387 18 672 18 896 - 2 796 2 943 3 093 3 259 2 870 3 018 3 172 3 34268.0 20 857 21 162 21 416 - 3 160 3 325 3 494 3 681 3 242 3 406 3 579 3 772

SPEC

IAL

ROPE

S


6-STRAND ROPESSTO 71915393-TU 059-2008


CONSTRUCTION6х29 (1+7; 7+14) + 6х7(1+6) + 1х7(1+6)


1860 1960Minimum breaking Force, not less, kN

18.0 1 370 241 25422.0 2 035 365 37422.4 2 128 375 39423.1 2 225 392 41325.0 2 672 471 49629.4 3 538 624 65737.1 5 847 1 015 1 069

SPEC

IAL

ROPE

S


6-STRAND ROPES with fibre core (FC)STO 71915393-TU 068-2008

These wire ropes can be manufactured of 2 types:Type 1 - without compacted outer strands, with fibre (FC) or independent wire rope core (IWRC)Type 2 - with compacted outer strands, with fibre (FC) independent wire rope core (IWRC)and offer a set of technological advantages compared to GOST 16853-88:• increased wear resistance;• higher flexibility;• reduced impact load on the rope.


CONSTRUCTION6х26 (1+5+5/5+10) + fibre core6х26 (1+5+5/5+10) + 7х7 (1+6)

Diameter, mm

Fibre core Metal core

Weight 1000 m,

kg

Grade, N/mm² Weight 1000 m,

kg

Grade, N/mm²1570 1670 1770 1860 1570 1670 1770 1860

Minimum Breaking Force, kN Minimum Breaking Force, kNType 1 - without compacted outer strands

25.0 2 277 325 346 366 386 2 566 385 409 433 45728.0 2 839 406 432 457 483 3 191 480 510 540 57030.0 3 307 474 504 534 563 3 710 558 593 628 66332.0 3 683 525 558 590 623 4 126 618 656 695 73435.0 4 494 642 682 722 762 5 043 757 804 851 89938.0 5 253 750 794 841 888 5 886 880 936 991 1 046

Type 2 - with compacted outer strands25.0 2 439 349 371 393 415 2 724 409 434 460 48628.0 3 056 438 466 493 521 3 402 512 544 576 60830.0 3 597 517 549 582 614 3 991 601 639 677 71432.0 3 951 564 599 635 670 4 387 657 698 739 78035.0 4 875 698 741 785 829 5 413 813 863 914 96538.0 5 657 807 857 908 958 6 280 940 999 1 057 1 116

SPEC

IAL

ROPE

S



• Type 1 - with compacted outer strands• Type 2 - with compacted outer strands and 6 organic fillers between the external

and internal layers of the rope• Type 3 - with compacted outer strands and plastic coated wire rope core


CONSTRUCTION6х36 (1+7+7/7+14) + 7х7 (1+6)


1670 1770 1860Minimum Breaking Force, kN

16.0 1 190 181 192 20318.0 1 510 230 244 25720.0 1 840 283 299 31622.0 2 220 341 361 38124.0 2 640 406 430 45426.0 3 100 478 507 53528.0 3 580 555 588 62030.0 4 110 642 680 71832.0 4 690 727 770 81334.0 5 330 827 876 92535.5 5 770 893 946 99936.0 5 910 929 983 1 03836.5 6 090 944 1 000 1 05539.0 6 720 1 043 1 104 1 16641.0 7 600 1 178 1 248 1 31742.0 7 970 1 237 1 310 1 38245.5 9 270 1 435 1 519 1 60449.0 10 790 1 674 1 772 1 87052.0 12 290 1 906 2 018 2 13057.0 14 390 2 234 2 366 2 49760.5 16 410 2 548 2 698 2 84861.5 16 910 2 626 2 781 2 93564.0 18 220 2 848 3 016 3 18468.0 20 520 3 189 3 377 3 564

SPEC

IAL

ROPE

S



• Type 1 - with compacted outer strands• Type 2 - with compacted outer strands and 6 organic fillers between the external

and internal layers of the rope• Type 3 - with compacted outer strands and polymeric filling between the independent

wire rope core and outer strands


CONSTRUCTION6хЗ6 (1+7+7/7+14) + 6х7 (1+6) + 1х7(1+6)

Ropes Grade 1670 Н/mm² are made of wire without coating of Grade 1570 N/mm² – for outer layer, Grade 1770 N/mm² – for the rest layers.

Diameter, mmWeight 1000 m, kg Minimum Breaking

Force, kNType 1 Type 2 Type 335.5 5 770 5 840 5 830 90036.5 6 090 6 160 6 160 95139.0 6 720 6 800 6 790 1 05241.0 7 600 7 690 7 668 1 18742.0 7 970 8 070 8 060 1 24745.5 9 270 9 380 9 370 1 44749.0 10 790 10 920 10 900 1 68652.0 12 290 12 440 12 420 1 92157.0 14 390 14 560 14 550 2 25160.5 16 410 16 610 16 590 2 56761.5 16 910 17 110 17 090 2 64664.0 18 220 18 430 18 410 2 85268.0 20 520 20 760 20 740 3 215

SPEC

IAL

ROPE

S


TECHNICAL CHARACTERISTICS FOR ROPE WITH FIBRE CORE

CONSTRUCTION6х26(1+5+5/5+10)+FC

6-STRAND ROPES WITH COMPACTED OUTER STRANDSSTO 71915393-ТU 121-2012

Diameter, mm Area, mm² Weight 1000 m, kgGrade, N/mm²

1570 1770 1960Minimum Breaking Force, kN, not less

16.0 111.38 1060 150.4 169.5 187.718.0 138.70 1320 187.3 211.1 233.820.0 171.93 1630 232.1 261.7 289.821.0 192.01 1830 259.2 292.3 323.622.0 209.70 1990 283.1 319.2 353.523.0 229.64 2180 310.1 349.6 387.124.0 249.18 2370 336.4 379.3 420.025.0 272.00 2580 367.3 414.0 458.526.0 294.03 2790 397.0 447.6 495.627.0 317.62 ЗОЮ 428.8 483.5 535.428.0 344.72 3260 465.4 524.7 581.029.0 364.29 3450 491.9 554.5 614.030.0 394.56 3740 532.7 600.6 665.131.0 415.59 3940 561.1 632.6 700.532.0 448.63 4240 605.7 682.9 756.233.0 471.58 4460 636.7 717.8 794.934.0 505.25 4780 682.2 769.1 851.635.0 527.66 4990 712.4 803.2 889.436.0 565.38 5340 763.4 860.6 953.038.0 631.11 5960 852.1 960.7 106440.0 700.31 6610 945.6 1066 118042.0 772.47 7280 1043 1176 130244.0 844.46 7970 1140 1285 1423

SPEC

IAL

ROPE

S


TECHNICAL CHARACTERISTICS FOR ROPE WITH METAL CORE

CONSTRUCTION6х26(1+5+5/5+10)+6х7(1+6)+1х7(1+6)



16.0 128.51 1160 159.4 179.7 199.018.0 161.27 1460 200.0 225.5 249.720.0 198.44 1790 246.1 277.5 307.321.0 221.81 2010 275.1 310.2 343.422.0 242.89 2200 301.3 339.6 376.123.0 264.07 2380 327.5 369.2 408.924.0 287.24 2590 356.3 401.6 444.825.0 313.87 2830 389.3 438.9 486.026.0 338.34 3050 419.6 473.1 523.927.0 366.84 3300 455.0 512.9 568.028.0 398.27 3580 494.0 556.9 616.729.0 422.47 3800 524.0 590.7 654.130.0 454.22 4090 563.4 635.1 703.331.0 480.00 4320 595.3 671.2 743.232.0 518.12 4660 642.6 724.5 802.333.0 542.71 4870 673.1 758.9 840.334.0 581.56 5220 721.3 813.2 900.535.0 609.47 5480 755.9 852.2 943.736.0 651.50 5850 808.0 910.9 100938.0 728.96 6550 904.1 1019 112940.0 806.37 7240 1000 1128 124942.0 891.50 7990 1106 1247 138044.0 975.71 8750 1210 1364 1511

SPEC

IAL

ROPE

S



CONSTRUCTION6х19 (1+9+9) + fibre core6х19 (1+9+9) + 7х7 (1+6)


Diameter, mm

Weight 1000 m, kgGrade, N/mm²

1570 1760 1960 1570 1760 1960Minimum Breaking Force, kN

Fibre core Metal core Fibre core Metal core10.5 426 463 59 66 73 68 76 8411.5 543 590 75 85 94 86 97 10812.0 611 - 85 95 106 - - -12.5 - 715 - - - 105 118 13113.0 658 - 91 103 114 - - -14.0 822 891 115 129 143 131 148 16415.0 935 1 019 130 147 163 150 169 18616.5 1 160 1 260 162 182 202 186 209 23117.5 1 273 - 177 200 222 - - -19.5 1 515 - 211 238 263 - - -20.5 1 800 - 251 283 313 - - -22.0 1 910 - 266 300 332 - - -23.0 2 128 - 296 334 370 - - -25.5 2 617 - 364 411 455 - - -28.0 3 180 - 443 499 553 - - -30.5 3 687 - 513 579 641 - - -32.5 4 155 - 578 652 722 - - -35.0 4 857 - 676 762 844 - - -37.0 5 326 - 741 835 925 - - -39.0 6 059 - 844 951 1 053 - - -40.0 6 427 - 895 1 009 1 117 - - -41.0 6 880 - 959 1 081 1 197 - - -43.5 7 856 - 1 095 1 235 1 367 - - -45.0 8 529 - 1 189 1 341 1 485 - - -46.0 8 792 - 1 226 1 382 1 530 - - -

SPEC

IAL

ROPE

S


The ropes of 1670 N/mm² grade are manufactured from bright wire of the following grades: 1570 N/mm² – outer layer of external strands; 1770 N/mm² – the rest of the wires. Due to the use of a lower grade wire in the outer layer of strands wire deformation takes place, and the contact area of wire with a block groove increases. It all results in less abrasive wear of the wires as well as the block grooves.

Type 1 - with compacted outer strands.Type 2 - with compacted outer strands and 6 organic fillers between the external and internal layers of the rope.Type 3 - with compacted outer strands and EPIWRC.


CONSTRUCTION8х37(1+6; 6+12+12) + 8 fiber fillers + 8х7(1+6) + 6х7(1+6) + 1х7(1+6)


Diameter, mmWeight 1000 m, kg Minimum Breaking

Force, kNType 1 Type 2 Type 360.3 16 879 17 073 17 110 2 648

SPEC

IAL

ROPE

S




CONSTRUCTION8х25(1+6; 6+12) + 6х17(1+8+8) + 1х17(1+8+8)



21 1 937 316 334 35131 4 167 687 725 76337 5 976 989 1 044 1 09842 7 903 1 309 1 382 1 454

SPEC

IAL

ROPE

S




CONSTRUCTION8х26(1+5+5/5+10) + 6х17(1+8+8) + 1х17(1+8+8)


1770 1870 1960 2160Minimum Breaking Force, kN, not less

12 688 112.4 118.2 124.5 129.113 808 132.2 138.9 146.3 151.814 930 150.7 159 168.2 174.515 1067 173.2 183.2 192.3 200.416 1215 198.2 209 219.8 229.117 1360 221.5 234 246.5 256.018 1550 253.2 267.3 281.5 292.419 1695 277.3 292.3 308.2 319.820 1905 312.3 329.8 347.3 360.821 2060 337.3 356.4 374.8 389.622 2280 374.8 395.6 416.5 432.523 2500 411.4 433.9 457.3 474.524 2760 455.6 480.5 506.4 525.525 2940 483.9 510.5 537.2 557.826 3200 528.9 558.1 587.2 610.227 3400 560.5 592.1 623 646.728 3730 618.8 653 687.2 713.429 3960 653 689.6 726.3 753.530 4240 703 742.1 781.3 810.831 4535 751.3 792.9 834.6 866.132 4835 800.4 844.6 889.6 923.133 5110 845.4 892 939.5 974.834 5490 910.4 961.2 1011.2 1049.035 5840 967 1020.4 1074.5 1115.036 6155 1017.8 1074.5 1131.1 1173.037 6355 1052.8 1112 1170.3 1214.038 6825 1133.6 1196.9 1260.2 1307.039 7180 1190.3 1256.9 1322.7 -40 7480 1246.1 1315.2 1384.3 -41 7840 1301 1372.7 1445.2 -42 8335 1390.2 1466.8 1544.3 -44 8926 1495 1578 1661 -46 9727 1629 1720 1811 -48 10601 1777 1875 1974 -50 11561 1938 2046 2154 -52 12460 2090 2206 2322 -

SPEC

IAL

ROPE

S







38 6 898 1 133 1 196 1 26039 7 262 1 190 1 256 1 32240 7 561 1 246 1 315 1 38441 7 930 1 301 1 372 1 44542 8 427 1 390 1 466 1 54444 9 030 1 495 1 578 1 66146 9 840 1 629 1 720 1 81148 10 724 1 777 1 875 1 97450 11 696 1 938 2 046 2 15452 12 606 2 090 2 206 2 322

SPEC

IAL

ROPE

S







22 2 310 374 395 416 432.523 2 535 411 433 457 474.524 2 800 455 480 506 525.525 2 980 483 510 537 557.826 3 245 528 558 587 610.227 3 445 560 592 623 646.728 3 780 618 653 687 713.429 4 015 653 689 726 753.530 4 300 703 742 781 810.831 4 600 751 792 834 866.132 4 900 800 844 889 923.133 5 180 845 892 939 974.834 5 565 910 961 1 011 1049.035 5 920 967 1 020 1 074 1115.036 6 240 1 017 1 074 1 131 1173.037 6 445 1 052 1 112 1 170 1214.038 6 920 1 133 1 196 1 260 1307.039 7 280 1 190 1 256 1 322 -40 7 580 1 246 1 315 1 384 -41 7 945 1 301 1 372 1 445 -42 8 450 1 390 1 466 1 544 -44 9 050 1 495 1 578 1 661 -46 9 860 1 629 1 720 1 811 -48 10 745 1 777 1 875 1 974 -50 11 720 1 938 2 046 2 154 -52 12 630 2 090 2 206 2 322 -

SPEC

IAL

ROPE

S





Wire ropes grade range 1860-1960 and diameter 64 mm, as well as the ropes grade 1860 and diameter 76.2 mm are manufactured from bright wire only.



20 1 727 243 254 268 28322 2 163 306 319 337 35624 2 521 357 373 393 41626 3 031 430 449 474 50128 3 446 489 511 539 57030 3 930 559 583 616 65132 4 589 654 682 720 76134 5 179 738 772 815 86136 5 747 820 856 903 95538 6 382 911 951 1 004 1 06139 6 565 940 983 1 037 1 09640 6 989 997 1 042 1 099 1 16242 7 620 1 089 1 137 1 200 1 26844 8 351 1 208 1 261 1 331 1 406

45.5 9 027 1 292 1 351 1 426 1 50746.5 9 586 1 362 1 422 1 501 1 58752 11 642 1 667 1 743 1 839 1 94457 14 142 2 020 2 112 2 229 2 35664 17 637 2 527 2 641 2 788* 2 946*

76.2 25 128 - - 4 088* -

SPEC

IAL

ROPE

S





Wire ropes grade range 1860-1960 and diameter 64 mm, as well as the ropes grade 1860 and diameter 76.2 are manufactured from bright wire only.



39 6 645 940 983 1 037 1 09640 7 070 997 1 042 1 099 1 16242 7 709 1 089 1 137 1 200 1 26844 8 448 1 208 1 261 1 331 1 406

45.5 9 132 1 292 1 351 1 426 1 50746.5 9 702 1 362 1 422 1 501 1 58752 11 775 1 667 1 743 1 839 1 94457 14 305 2 020 2 112 2 229 2 35664 17 835 2 527 2 641 2 788* 2 946*

76.2 25 448 - - 4 088* -

SPEC

IAL

ROPE

S





Wire ropes grade range 1670-1960 and diameter 67 and 80 mm, as well as the ropes grade range 1860-1960 and diameter 64 mm are manufactured from bright wire only.



39 6986 1110 1160 1219 128545.5 9601 1524 1594 1675 176546.5 10176 1615 1689 1775 187152 12507 1984 2077 2182 230057 15081 2393 2505 2632 277464 18728 2962 3099 3257 343267 20509 3252 3404 3577 -70 22050 3515 3676 3863 -80 29170 4674 4844 5091 -

SPEC

IAL

ROPE

S







39 7066 1110 1160 1219 128545.5 9705 1524 1594 1675 176546.5 10298 1615 1689 1775 187152 12638 1984 2077 2182 230057 15244 2393 2505 2632 277464 18926 2962 3099 3257 343267 20757 3252 3404 3577 -70 22300 3515 3676 3863 -80 29520 4674 4844 5091 -

SPEC

IAL

ROPE

S







39 7 080 1110 1160 1219 128545.5 9 730 1524 1594 1675 176546.5 10 315 1615 1689 1775 187152 12 680 1984 2077 2182 2300

SPEC

IAL

ROPE

S



Type 1 - Without compacted strandsType 2 - With compacted outer strands


CONSTRUCTION8х17(1+8+8) + 6х19(1+9+9) + 1х19(1+9+9)



Type 1 - Without compacted strands25 2 630 345 366 38826 2800 391 415 43628 3 355 441 468 49629 3480 488 517 54330 3 750 493 524 55432 4 285 563 598 63335 5 040 666 708 74938 6 095 802 853 903

Type 2 - With compacted outer strands25 2780 410 431 45526 2980 440 463 48828 3560 526 552 58229 3720 549 577 60830 3980 588 618 65132 4580 676 710 74835 5370 792 833 87738 6470 954 1003 1057

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MULTISTRAND NON ROTATING ROPES STO 71915393-TU 061-2008, STO 71915393-TU 102-2010


CONSTRUCTION18х7+5х7/5х7+5х7+1х7 (diameters 18-36 mm)18х7+6х7/6х7+6х7+1х7 (diameters 38-54 mm)



18 1 452 232 255 27719 1 579 259 285 30920 1 825 292 321 34821 1 967 315 346 37622 2 183 350 384 41823 2 366 380 417 45324 2 579 414 455 49425 2 829 454 499 54226 3 085 496 544 59227 3 316 533 586 63628 3 507 565 620 67430 3 986 643 706 76732 4 567 741 813 88434 5 097 840 922 1 00236 5 723 942 1 035 1 12438 6 439 1 054 1 130 -40 7 043 1 154 1 237 -42 7 770 1 274 1 366 -44 8 521 1 397 1 498 -46 9 402 1 545 1 656 -48 10 245 1 681 1 803 -50 11 002 1 807 1 937 -52 11 866 1 949 2 090 -54 12 841 2 110 2 262 -

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MULTISTRAND NON ROTATING ROPES STO 71915393-TU 061-2008, STO 71915393-TU 102-2010


CONSTRUCTION18х7+5х7/5х7+5х7+1х7 (diameters 18-36 mm)18х7+6х7/6х7+6х7+1х7 (diameters 38-52 mm)


1770 1960Minimum Breaking Force, kN, not less

18 1 593 261 28619 1 801 295 32420 1 995 326 35821 2 180 358 39322 2 410 395 43323 2 627 432 47424 2 848 469 51525 3 100 512 56226 3 374 556 61027 3 615 596 65528 3 883 641 70330 4 506 742 81532 5 199 849 93334 5 792 957 1 05136 6 484 1 074 1 17938 7 166 1 187 1 30340 7 918 1 312 1 44142 8 716 1 445 1 58744 9 513 1 578 1 73246 10 622 1 765 1 93748 11 554 1 918 2 10550 12 357 2 052 2 25352 13 331 2 214 2 431

SPEC

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MULTISTRAND NON ROTATING ROPES STO 71915393-TU 061-2008


CONSTRUCTION18х7(1+6)+5х7(1+6)/5х7(1+6)+5х7(1+6)+1х7(1+6)


1770 1960Minimum Breaking Force, kN, not less

18 1 665 261 28619 1 883 295 32420 2 085 326 35821 2 278 358 39322 2 519 395 43323 2 746 432 47424 2 977 469 51525 3 240 512 56226 3 526 556 61027 3 778 596 65528 4 058 641 70330 4 679 742 81532 5 433 849 93334 6 053 957 1 05136 6 776 1 074 1 179

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MULTISTRAND NON ROTATING ROPES STO 71915393-TU 064-2008


CONSTRUCTION12x7+4x7/4x7+4x7



14 847 133 148 16315 975 154 170 18716 1 099 173 193 21117 1 252 197 218 24018 1 398 219 244 26819 1 558 245 272 29920 1 734 272 303 333

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GROUND WIRE FOR OVERHEAD POWER TRANSMISSION LINES, COMPACTED STO 71915393-TU 062–2008

MOST RELIABLE AND PREFERRED FOR PROTECTION OF OVERHEAD LINES AGAINST LIGHTNING

• Absolute lightning strikes resistance. According to testing results ground wire rope is resistant to lightning strikes with electric charge more than 110 C. Testing samples have shown almost no damage even after discharge in 147 С.

• Resistance to consecutive cycle of impacts: lightning strikes & vibration load (aeolian vibration).• High mechanical strength (wear resistance) allows the use ropes of much smaller diameters and weight in equal

length spans of overhead lines.• High elongation and bending resistance due to compaction.• The maximum corrosion resistance of Zn-coating, ensuring perfect adhesion, maximum thickness and uniformity of

Zn-layer, is guaranteed on all wires of the structure.• The highest among wire ropes Elastics Modulus E allows to reduce the amount of sag when exposed by extremely low

temperatures and the ice cover of maximum thickness (by reducing the linear elongation).• Minimum tolerances of Maximum Tensile Load and weight of product (1%). According to results of all conducted tests, there was neither damage nor destruction on samples, and the MNR has not changed compared to the preset one. Actual Breaking Strength doesn’t reduce and takes the value of 103% of its predicted Breaking Strength.


CONSTRUCTION1х36 (1+7+7/7+14)

Diameter, mm Weight 1000 m, kgGrade, N/mm² (kgs/mm²)

1770 (180) 1860 (190) 1960 (200)Aggregate breaking force, kN, not less

8.0 366 78.4 82.3 87.29.2 490 103 109 115

10.0 575 122 129 13611.0 695 147 154 16312.5 890 190 200 21013.0 982 208 220 23214.0 1 125 239 252 26515.0 1 305 278 293 30816.0 1 470 318 336 35317.0 1 670 354 375 39418.5 1 995 424 447 47121.0 2 560 544 575 60522.5 2 935 624 689 693

SPEC

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GROUND WIRE WITH OPTICAL PILOT GROUND CABLE FOR OVERHEAD POWER TRANSMISSION LINES, COMPACTED

STO 71915393-TU 113-2011


CONSTRUCTION1Х36(Т+7+7/7+14)

Diameter OPGC, mm

Area OPGC, mm²

Weight 1000 m, kg

Grade, N/mm² (kgs/mm²)1570 (160) 1670 (170) 1770 (180) 1860 (190)

Aggregate breaking force, N (kgs), not less9.2 56.17 472.0 88187 (8987) 93804 (9549) 99421 (10111) 104476 (10672)

10.0 66.21 553.0 103950 (10594) 110571 (11256) 117192 (11918) 123151 (12580)11.0 79.42 670.0 124689 (12707) 132631 (13501) 140573 (14296) 147721 (15090)12.5 102.61 860.0 161098(16418) 171359 (17444) 181620 (18470) 190855 (19496)13.0 113.04 950.0 177473 (18086) 188777 (19217) 200081 (20347) 210254 (21478)14.0 129.28 1085.0 202970 (20685) 215898 (21978) 228826 (23270) 240461 (24563)15.0 150.49 1260.0 236269 (24078) 251318 (25583) 266367 (27088) 279911 (28593)16.0 172.32 1420.0 270542 (27571) 287774 (29294) 305006 (31018) 320515 (32741)17.0 189.69 1615.0 297813 (30350) 316782 (32247) 335751 (34144) 352823 (36041)18.5 229.68 1925.0 360598 (36749) 383566 (39046) 406534 (41342) 427205 (43639)21.0 294.84 2470.0 462899 (47174) 492383 (50123) 521867 (53071) 548402 (56020)22.5 337.68 2835.0 530158 (54029) 563926 (57406) 597694 (60782) 628085 (64159)

Diameter OPGC, mm Direct current resistance at 200С, Om/ km

Inner inductive resistance, Om/ km

Max current for ice melting, at 1 s, kА

9.2 3.2 0.39 2.99210.0 2.64 0.36 3.5711.0 2.2 0.34 4.312.5 1.9 0.311 5.2413.0 1.8 0.298 5.6614.0 1.4 0.278 6.8615.0 1.2 0.251 7.9816.0 1.11 0.223 8.8117.0 0.94 0.201 10.2118.5 0.77 0.151 12.3221.0 0.6 0.068 15.8122.5 0.52 0.0137 18.19

SPEC

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CONSTRUCTION Subtype II 1х36(К(1+7)+К(14+14))

Subtype I 1х35(К(1+6)+К(14+14))

Subtype III 1х31(К(1+6)+К(8+8/8))

ALUMINIUM CABLE STEEL REINFORCED, COMPACTEDSTO 71915393-TU 120-2013

High strength wires and High temperature wires are used in Overhead Power Transmission Lines of 35-750 kV stress classes.


Area, mm² aluminium/steel Diameter, mm

Weight 1000 m, kg Electric resistance of 1000 m to direct current at 20°С, Оm, not more

Minimum Breaking Force, N, not lessWithout lubricant With lubricant

Subtype I(128/36) 15.20 645.9 659.5 0.2250 77067(133/37) 15.40 672.0 686.0 0.2170 80141(139/38) 15.67 688.7 703.2 0.2070 81170(159/44) 16.80 792.7 809.4 0.1810 93198(162/45) 17.10 814.8 831.0 0.1780 96146(168/49) 17.50 856.9 875.0 0.1710 102034(174/50) 17.73 884.9 903.5 0.1655 104886(190/54) 18.50 960.3 980.5 0.1520 113054(197/55) 18.80 990.5 1011.0 0.1460 116750(197/56) 18.90 992.6 1013.5 0.1460 117147(214/61) 19.60 1080.9 1103.6 0.1348 126672(218/63) 19.82 1106.7 1130.0 0.1329 130096(258/73) 21.60 1296.5 1323.7 0.1116 151533(277/79) 22.40 1399.6 1429.0 0.1040 163940

(371/106) 26.00 1882.0 1921.8 0.0776 220403Subtype II

(128/37) 15.20 651.9 665.6 0.2250 79221(133/38) 15.40 678.8 693.0 0.2170 81461(139/39) 15.67 695.9 710.5 0.2070 82547(159/45) 16.80 805.7 822.6 0.1810 95691(162/47) 17.10 828.8 846.2 0.1780 98824(168/51) 17.50 873.0 891.4 0.1710 105119(174/51) 17.73 892.2 911.0 0.1655 106288(190/55) 18.50 970.0 990.3 0.1520 114897(197/56) 18.80 1001.1 1022.2 0.1460 116846(197/57) 18.90 1003.5 1024.5 0.1460 119262(214/61) 19.60 1084.3 1107.0 0.1348 127332(218/63) 19.82 1111.0 1134.0 0.1329 130940(258/74) 21.60 1309.3 1337.0 0.1116 153997(277/81) 22.40 1419.0 1449.0 0.1040 167655

(371/109) 26.00 1906.2 1946.0 0.0776 225001Subtype III

(461/64) 26.91 1802.0 1840.0 0.0625 170507(477/66) 27.50 1860.0 1900.0 0.0604 175910(571/80) 30.00 2236.0 2283.0 0.0504 211994

SPEC

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CABLES FOR OVERHEAD CONTACT LINE OF RAILWAYSTO 71915393-TU 134-2013

Cables with compacted outer strands are made of copper, with standard outer strands - of copper alloys.


CONSTRUCTION1х36 (К(1+7+7/7+14)) with compacted outer strands1х36 (1+7+7/7+14)

Area, mm² Diameter, mmMax error,

%, not more

Weight 1000 m, kg

Electric resistance of 1 km to direct current at 20° С,

Оm, not more

Minimum Breaking Force, N, not less

CopperBronze

Br1 Br270.0 10.70

+1.0

780 0.0625 32.9 37.5 43.695.0 12.60 1110 0.0604 45.7 50.1 59.8

120.0 14.00 1300 0.0504 55.5 63.1 69.6150.0 15.80 1690 67.0 74.0 88.3

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3-STRAND ROPES FOR ROAD FENCINGSTO 71915393-TU 110-2011

• Pre-stretching is used in the production of ropes, this provides the desired elasticity in the moment of impact. • Thick zinc coating applied by hot-dip galvanizing prevents corrosion of the rope and substantially increases its lifetime.


CONSTRUCTION3х7(1+6)

Diameter, mm Weight 1000 m, kg Elastic modulus, kN/mm², min

Grade, N/mm²1270 1370

Minimum Breaking Force, kN19.0 1200 155 160 173

SPEC

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3-STRAND ROPES FOR ROAD FENCING WITH COMPACTED STRANDSSTO 34269720-ТU 002-2015


CONSTRUCTIONЗхК7(1+6)


1270 1370Minimum Breaking Force, kN

19.0 159.24 1280 165 179

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4-STRAND WIRE ROPES FOR SUSPENDED PLATFORMSSTO 71915393-ТU 144-2015

APPLICATIONAre intended for construction hoists (cradles), which is used for human and cargo lifting during the work on the facades of buildings.


CONSTRUCTION4х31 (1+6+6/6+12) + 1 FC (4х31WS-FC)

Ropes are made of galvanized wire without lubrication, the core is made of polypropylene.



8.3 260.0 36.0 38.0 40.0

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TECHNICAL SUPPORT SERVICES

S E V E R S T A L - M E T I Z G R O U P O F C O M P A N I E S

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TECHNICAL SUPPORT CENTREAs you know, the correct selection of rope’s type and construction, according to concrete conditions, operation rules and features of the equipment, mostly defines lifespan of the product, and also safe and effective work of hoisting mechanisms.In 2007 Severstal-metiz» has created the technical support center for clients for all-round after sales support in questions of effective using of wire ropes.

Experts of the centre provide the following services:

• Selection of rope for concrete operating conditions.• Consultations about features of application, installation and operation of ropes.• Development of special constructions of ropes (together with Technological service).• Provision of experimental batches of production.• Selection of end fittings and fastening elements.• Technical support of ropes installation.• Monitoring of an operating time of ropes and calculation of a operation warranty period. • Carrying out of training seminars.

In order to participate in ropes installation or equipment inspection, experts of technical support center can move out to any point of Russia and the CIS countries.

A L L S E R V I C E S P R E S E N T E D O N T H I S P A G E A R E A V A I L A B L E F O R E X T R A F E E


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INCORRECT

SERVICES

1. END FITTINGS Ropes are normally fitted with sockets to fix the loads to be lifted and to attach the rope to the crane, crane truck etc. These are extremely delicate points which must be manufactured with great precision and inspected regularly to ensure utmost efficiency and safety.Severstal Wire Ropes usually offers the sockets are shown below:• Clips • Cylindrical or conical aluminium ferrule• Steel ferrule• Hand splicing• Spelter socket• Asymmetrical wedge socket• Swaged fittings

CLIPSFor maximum efficiency:- Position the clips correctly. Incorrect assembly of these

clips can reduce the performance of the socket by 60% in relation to the rope’s breaking force.

- Assemble the clips so that the inner distance between the two bridges is 1.5 to 3 times (max) the width of the bridge.

- Gradually tighten the bolts to the correct torque value using a tight-end key.

CYLINDRICAL OR CONICAL ALUMINIUM FERRULEThe slot is fixed using a pressed clamp. This method is not recommended only in extremely high temperature conditions concentrated close to the clamp (max. 100 °C).

STEEL FERRULEForged steel ferrule to close the slot resulting from the intertwining of strands.

HAND SPLICINGThis is a traditional method where the rope end is fixed by splicing the strands in the rope after the slot has been formed. It does not have a clamp.

ASYMMETRICAL WEDGE SOCKETThis can be fitted and removed easily and rapidly. When fitting, attention must be paid to ensure that the loaded leg of the rope lies along the axis of the forks. The other section should be fixed using a clamp.

SPELTER SOCKETThe socket is fixed to the rope using pure zinc, low melting point metals and/or resin.

WELDED EYEWelded eye (loop) provides quick and safe reeving of the rope. Used in the oil and mining industries.

CORRECT

INCORRECT

A Bridge widthB From 1.5 to 3 times (max)

the width of the bridge

CORRECT


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END FITTING EFFICIENCYEfficiency means the ratio between the rope’s breaking force (R) and the load under which the socket breaks.The table below shows the efficiency of the most commonly used end fittings.

The relation below has to be applied to know the actual breaking force of a socket:R eff. = R • awhere:R = rope breaking force in daNR eff. = actual breaking force of the socket in daNα = efficiency grade

2. LUBRICATIONUse of qualitative lubrication essentially improves capacity of the rope. According to the consumers’ requirements, it is allowed to produce a wire rope fully covered with lubrication, partly covered or without lubrication. Severstal Wire Ropes offers following kinds of lubrication:1. KSU is used by default. Its main purpose is protection of a wire rope against corrosion. At low temperatures (from -15°C

and more low) hardens and breaks, at high temperatures (above +25°С) leaks and sticks to rollers and blocks, that com-plicates normal operation, and sometimes leads to equipment downtimes (to clean blocks from lubricant).

2. Nyrosten T55 is operational lubrication. It has a range of temperatures from +80°С to -40°C. “Nyrosten T55” excludes disadvantages of “KSU”, provides anticorrosive protection as well as decrease of abrasive deterioration during operation.

3. Nyrosten А19/200 is also operational lubrication. Its basic advantage is a wide range of operational temperatures (+100°С to -55°C), that is the most valuable in a low temperature conditions.

Forc

e, d

aN/

mm

²

Elongation, %

3. PRE-STRETCHINGThe diagram shows the different behavior of two ropes, one (A) subject to pre-stretching treatment and the other (B) not subject to this treatment.In an initial stage of operation, the rope is exposed to elongation. After installation, elongation of rope reaches about 0,2-4% of its original length, by the end of using it reaches 6%.

Pre-stretching can be carried out in two ways:• Static pre-stretching: is carried out at approx. 50% of the breaking force with a series of load cycles, permanence of load for a certain time, and unloading until complete bedding of rope occurs.• Dynamic pre-stretching: is carried out in line during the closing process of the rope, with manufacturing of the rope on a pre-stretcher positioned before the final rope lay, with a tension that, in general, is 1/3 of the breaking force. In this case pre-stretching consists of traction forces and bending that represents an actual “break-in” of the rope.For realization of pre-stretching Severstal Wire Ropes has the special 500-tonn equipment. It is a unique kind of service which in our country can be provided only by Severstal-metiz.In comparison with the usual ropes, the pre-stretched ones have a lot of advantages:• Higher elastic modulus (about 20 %),• Higher rotational stability,• Reduced constructive elongation,• More economic: the consumer does not need to shorten or to draw a rope, that excludes equipment downtimes.On the schedule you can see the difference between constructive elongation of the usual rope and the pre-stretched one.

Connection type Example Efficiency grade

Wire rope clip 0,8

Hand splicing 0,8

Asymmetrical wedge socket

≤1960 N/mm² 0,85>1960 N/mm² 0,80

Aluminium ferruleSteel ferrule 0,9

Swaged fittings 0,9

Spelter socket 1,0

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WIRE ROPE SERVICE DISTRIBUTION CENTER “SEVERSTAL LIFTING TECHNOLOGIES”ООО “Severstal Lifting Technologies” – wire rope service distribution center of “Severstal Wire Ropes” Companies. Today branch network of the Company covers the territory of Russia and includes 7 cities: Moscow, Saint Petersburg, Cherepovets, Volgograd, Nizhny Novgorod, Yekaterinburg, and Vladivostok. “Severstal Lifting Technologies” offers a wide range of standard and special ropes as well as different types of slings (chain, wire rope, textile) and accessories for lifting equipment.

THE COMPANY PROVIDES FULL RANGE OF ROPE PRE-INSTALLATION SERVICES:

Cut-to-length

Socketing with state-of-art end fittings

Fitting with clamping elements

Pre-stretching of ropes

Finished product testing

Packing and shipping

SERVICES AVAILABLE BY THE CUSTOMER’S REQUEST:

Technical assistance in selection of steel wire ropes and portable loadlifting gear in accordance with the requirements.

Rope installation support

Development of operational guidelines for steel wire ropes and portable loadlifting gear

Project development for creation of new types of portable loadlifting gear

Auditing

CONTACTSMoscow Region, Dolgoprudny20A, ul. Oktyabr`skaya, 141700,tel.: +7 (495) 666-20-78tel.: +7 (495) 576-08-68e-mail: [email protected]

Cherepovets1/33, ul. 50-Letya Oktyabrya, 162610tel.: +7 (8202) 53-94-35tel.: +7 (8202) 53-90-05tel.: +7 (8202) 53-88-14e-mail: [email protected]

Saint Petersburg12, ul. Knipovich, 192019tel.: +7 (812) 640-65-45tel.: +7 (931) 353-99-91tel.: +7 (931) 353-99-90e-mail: [email protected]

Volgograd12, ul. Bahturova, 400031tel.: +7 (8442) 63-41-44e-mail: [email protected]

Nizhny Novgorod6А, ul. Yuliusa Fuchika, 603004tel: +7 (831) 411-19-35tel: +7 (831) 411-19-36tel: +7 (831) 411-19-37е-mail: [email protected]

Yekaterinburg18Б, ul. Frontovykh Brigad, 620017tel/ fax: +7 (343) 389-10-66tel.: +7 (932) 604-24-24e-mail: [email protected]

Vladivostok35Б, ul. Bestuzheva, 690003tel.: +7 (423) 279-58-11e-mail: [email protected]

www.lt.severstal.come-mail: [email protected]

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1. Reference data• Application type *

2. Wire rope data• Reference Standard *

• Rope class or construction *

• Rope grade

• Lay direction and type *

• Surface (Bright/zinc coated/Zn95Al5) *

• Compacted strands (Y/N) *

• Nominal diameter and tolerance *

• Nominal length and tolerance *

• Minimum Breaking Force *

• Minimum aggregate breaking force

• Lubrication code

• Reel type (steel, wooden, special)

• Standard, seaworthy or other packing type

3. Other• Required certifications

• Required documentation (manufactures standard, special, API, etc.)

* - Mandatory

DATA REQUIRED FOR ENQUIRIES

Enquiries to Severstal Wire Ropes for steel wire ropes should include the following minimum data:


NO

TES

SEVERSTAL WIRE ROPES

1/33, 50-letiya oktyabrya str, Cherepovets, Vologda region, Russia, 162610Tel: +7 8202 53 84 15 Fax: +7 8202 53 85 20E-mail: [email protected]

www.severstalmetiz.com

SALESTel: +7 495 926 77 66 E-mail: [email protected]

TECHNICAL SUPPORT CENTRETel: +7 8202 53 86 43E-mail: [email protected]

SERVICE & DISTRIBUTION WIRE ROPE CENTRE SEVERSTAL LIFTING TECHNOLOGIESTel/fax: +7 495 576 02 66Tel: +7 495 666 20 78E-mail: [email protected]

www.lt.severstal.com

steel wire ropes · standards: gost, en and tu. at the present time the company offers more than...

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