statistical process control. (multi-billion dollar application of the humble central limit theorem!)
Post on 19-Dec-2015
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Statistical Process Control
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(multi-billion dollar application of the humble central limit theorem!)
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Process
• series of interconnected steps in producing a product or service–producing a transmission in Ford plant– transporting components from Brazil and
China to assembly plant in Arizona– reviewing applicants to BYU– serving patients in emergency room–ordering food at Taco Bell
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make wafer
cut to specs
bond die to carrier
bond wire to package
encapsulate in plastic
trim wire leads test device
prepare for shipment
ship device
e.g. Microchip Production Process
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Statistical Dogma for Processes• all processes have natural variation– raw material, human performance,
equipment performance, measurement • all processes occasionally susceptible to
unnatural variation–bad batch of raw material–broken machine–poorly trained operator
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Process Control• monitor process variables (inputs, outputs,
etc.) over time to decide if variability consistent with natural variation– if consistent, continue process– if inconsistent, stop process, find cause of
unnatural variation, fix problem, resume process
• decision often based simply on central limit theorem
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Definitions
Control Chart: tool for monitoring variables of a process, alerting us when unnatural variation seems to have occurred
Process in Statistical Control: process whose output exhibits only natural variation over time– We will characterize each process as “in control”
or “out of control”
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Which control plot below, in your opinion, shows only natural variation (ie, “process is in control”?
iClicker
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Advantages of Control Charts
• investigate unnatural variation • avoid reacting to natural variation
both are important!
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x chart
• most common kind of control chart• used when output variable is quantitative• theory based on sampling distribution of
and central limit theoremx
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Summaryprobability distribution of (or “sampling
distribution of ”) for SRS of size n from population with mean μ and st. dev.
mean of dist. of = μ
standard deviation of dist. of =
approximately normal (if population not normal and n large) or exactly normal (if population normal )
Center
Spread
Shape
x
x
x / n
x
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iClicker
What is the approximate probability that will be between if the process is in control?
a. 95%b. 99%c. 99.7%d. impossible
to say
x - 3 3 n and n
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iClickerThe target wt. is μ = 1.0875 lb. The st. dev. is σ = 0.015 lb. For monitoring, n = 8 bottles are sampled every 10 min. What are the control limits for the filling process?
a. 1.0875±3(0.015) b.
1.0875±3(0.015/2.83)c. 1.0875±3(0.015/8)d. 1.0875±8(0.015/3)e.
1.0875±8(0.015/10)
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(insert sections 14 of Flash lesson 21)
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Vocabulary
control chartcontrol limitsnatural variationout-of-control signalsprocessprocess controlstatistical controltarget valueunnatural variationx chart