standard version twin
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REDline Power Box TwinStandard version
TWINREDline Power Box Twin
Its size and high level of flexibility make the REDline Power Box Twin the ideal main power distributor for vehicle electrics.Individual adaptations are possible.
You will benefit from the following features:� A 160 x 150 mm PCB area, with the possibility of placing numerous components� Flexible connector system� Up to four current inputs / outputs
This item is a standard product, please consider the relevant datasheet notes.
The user is responsible for the product’s functionality in its purposed system environment.
MECHANICAL DATABox dimensions 280 x 192 x 74 mmPCB dimensions 160 x 150 mm
Operating temperature -40 °C up to +110 °C
IP protection class IP66 / IP69K (dust proof / protected against powerful water jets under pressure)
Specifics Oblong compression limiter
ELECTRICAL DATA
Power inputs 2 x M6 Powerelements2 x M8 Powerelements
Connectors LeavySeal 31-pin and 39-pin
Components
22 x Mini fuses2 x ATO fuses2 x 60 A Maxi fuses8 x Micro relays4 x Mini relays2 x Power relays
The advantages of our REDline Power Boxes summarised:� Robust & durable: Thanks to high IP levels and cable harness reduction� Fast project processing: Due to a broad range of standardised housings and a structured and established product development process� High economic efficiency: Resulting from simplified installation and maintenance as well as low tooling and engineering costs� Convincing service concept: We support you from the first idea up to serial production of your tailor-made solution and beyond� Compact & modular architecture: Thanks to the modular building block system, the customer-specific configurable PCB and the efficient use of space
Standard version of the product is presented on the first three pages of this document. Customisation of the box content can be realised according to your requirements. Refer to page 4 and contact us for more information.
MATING CONNECTORSPosition Pins Coding Standard V0 MaterialX1 31 E 1-1564297-6 1-2208685-6
X2 39 E 5-1718321-3 5-2208684-3
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REDline Power Box TwinStandard version
TORQUE FIXING POINTCompatibility Up to ISO class 8.8 screws
Box dimensions
TORQUE ELECTRIC CONNECTIONM6 3.9 Nm
M8 9.0 Nm
ORDER INFORMATIONREDline Power Box Twin StandardUnequipped (withoutfuses and relays) ICS-103040
Equipped with 12 Vfuses and relays ICS-103040-12V
Equipped with 24 Vfuses and relays ICS-103040-24V
QUALIFICATIONTest methods Qualification norm DescriptionsIP protection class ISO 20653: 2013-02 IP66 / IP69K
Low & high temperature ISO 16750-4: 2010-04 Temperature: -40 °C / +85 °C
Temperature cycle ISO 16750-4: 2010-04Number of cycles: 30 Cycle duration: 8 hTemperature: -40 °C / +85 °C
Temperature shock ISO 16750-4: 2010-04
Number of cycles: 100 Cycle duration: 1 h Change time : ≤ 30 s Temperature: +85 °C / -40 °C
Dewing test ISO 16750-4: 2010-04Temperature: +80 °CCycles: 5 hCycle duration: 5 h
Damp heat steady ISO 16750-4: 2010-04Temperature: +40 °CHumidity: 85 % RHDuration: 504 h
Salt spray ISO 16750-4
Number of cycles: 6Duration: 24 hSpray phase: 8 hRest period: 16 h
Vibration random with temperature ISO 16750-3: 2012-12
Frequency: 10 – 2.000 Hz Rms acceleration: 57.9 m/s²Temperature: -40 °C up to +85 °C Duration: 32 h
Mechanical shock ISO 16750-3: 2012-12
Acceleration: 500 m/s² Number of shocks: 10Temperature: room temperatureDuration: 6 ms
Free fall ISO 16750-3: 2012-12Number of DTU: 3Falls per DUT: 2Drop height: 1 m
256 mm
192
mm
7,1 m
m 2,4 mm
175
mm
280 mm
74 m
m
12 mm
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REDline Power Box TwinStandard version
X1 CONNECTORPin DescriptionX1-1 F3 Pin 1
X1-2 F4 Pin 1
X1-3 F3 Pin 2
X1-4 F4 Pin 2
X1-5 K1_86
X1-6 NC
X1-7 F5:5
X1-8 K2_86
X1-9 NC
X1-10 F5:4
X1-11 K3_86
X1-12 NC
X1-13 F5:3
X1-14 NC
X1-15 NC
X1-16 F5:2
X1-17 K6_86
X1-18 K7_85
X1-19 F5:1
X1-20 K7_87
X1-21 NC
X2 CONNECTORPin DescriptionX2-1 K8_87
X2-2 K8_87
X2-3 K9_87
X2-4 K8_87a
X2-5 K8_87a
X2-6 K9_87
X2-7 K8_86
X2-8 K11_85
X2-9 K9_86
X2-10 F6:6
X2-11 K10_86
X2-12 K11_86
X2-13 F6:5
X2-14 K12_85
X2-15 K12_86
X2-16 F6:4
X2-17 NC
X2-18 K13_85
X2-19 F6:3
X2-20 K13_86
X2-21 K14_86
X1 CONNECTORPin DescriptionX1-22 F1:5
X1-23 K7_86
X1-24 K4_86
X1-25 F1:4
X1-26 K6_85
X1-27 K5_86
X1-28 F1:3
X1-29 K7_87a
X1-30 K5_85
X1-31 F1:2
X2 CONNECTORPin DescriptionX2-22 F6:2
X2-23 F7:5 IN
X2-24 K9_87a
X2-25 F6:1
X2-26 NC
X2-27 K9_87a
X2-28 F7:6
X2-29 NC
X2-30 K14_87a
X2-31 F7:5 OUT
X2-32 K14_85
X2-33 NC
X2-34 F7:4
X2-35 NC
X2-36 F7:2 IN
X2-37 F7:3
X2-38 F7:2 OUT
X2-39 K14_87
PCB silkscreen
Pin assignment
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REDline Power Box TwinStandard version
Electrical schematic
Max Torque : 9N m
1
J5
M8
868530
87 87a
K 8
868530
87 87a
K 9
868530
87 87a
K 10
868530
87 87a
K 11
1
32
S11
32
S2
G N D G N D
868530
87 87a
K 13
868530
87 87a
K 14
G N D
G N D
Max Torque: 3.9N m
1
J6
M6
868530
87 87a
K 12
2 115A
F7:5
21
15AF7:4
i 1A i 1A i 1A i 1A i 1A i 1A i 1A i 1A i 1A
i
115A
21
15AF7:3
i 30Ai 30A
SW I TC H SW I TC H
i 15A
i20A i20A i25A i25A i25A i25A
i25A i25A i25A i25A2
1
15AF6:6
21
15AF6:5
21
15AF6:3
21
15AF6:4
21
15AF6:2
12 15A
F6:1
21
15AF7:6
2115A
F7:2
12
15AF7:1
i 15Ai 15A
35X
2:35
29X
2:29
17X
2:17
33
X 2:33
11
X 2:1
2
X 2:2
4
X 2:4
6
X 2:6
9
X 2:9
10
X 2:10
13
X 2:13
11
X 2:11
19
X 2:19
22
X 2:22
8
X 2:8
15
X 2:1534
X 2:34
32
X 2:32
5
X 2:5
38
X 2:38
37
X 2:37
18
X 2:18
12
X 2:12
16
X 2:16
14
X 2:14
30
X 2:30
39
X 2:39
36
X 2:36
21
X 2:21
7
X 2:7
3
X 2:3
25
X 2:25
31
X 2:31
28
X 2:28
20
X 2:20
i 30A
23
X 2:23
24
X 2:24
26
X 2:26
27
X 2:27
i 20A
868530
87
K 1
60A
12
F 3Max Torque: 2.2N m
1
J2
M5
Max Torque: 2.2N m
1
J3
M5
868530
87
K 2
60A
12
F4
G N D G N D
868530
87 87a
K 7
G N D G N D
SWITCH
868530
87 87a
K 3
868530
87 87a
K 4
868530
87 87a
K 5
868530
87 87a
K 6
Max Torque: 9N m
J1
M8
1
Max Torque: 3.9N m
J4
M6
21
15AF1:2 2
1
15AF1:3
12 15A
F5:1
21
15AF5:2
12 15A
F1:1
25
X 1:25
13
X 1:13
19
X 1:19
15X
1:15
6X
1:6
9X
1:9
14X
1:14
J2 and J3 for the midifuse
i 1A i 1A i 1A
i 1A i 1Ai 1A
i 1Ai 1A i 1A
i 1A i 1A
i 1A
i
117A
i50A i50A i40A i40A i25Ai15A
i15A
21
15AF1:4 2
1
15AF5:42
1
15AF5:3 2
1 15AF5:5
21 15A
F1:5
21X
1:21
10
X 1:10
22
X 1:22
i15A
i 1A
16
X 1:16
11
X 1:11
7
X 1:7
27
X 1:27
24
X 1:24
31
X 1:31
28
X 1:28
12X
1:12
30
X 1:30
11
X 1:1
3
X 1:3
4
X 1:4
2
X 1:2
23
X 1:23
26
X 1:26
17
X 1:17
5
X 1:5
8
X 1:8
18
X 1:18
29
X 1:29
20
X 1:20
i 50Ai 50A
F2125A
F2 M
idi f
use
conn
ecte
d ex
tern
ally
i125A
i125A
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REDline Power BoxesCustomisation possibilities
Medium MiniM Plus
Twin Hybrid
COMPATIBLE CONNECTORSPins Coding Standard V0 Material31 E 1-1564297-6 1-2208685-6
39 E 5-1718321-3 5-2208684-3
39 F 6-1718321-3 6-2208684-3
62 A 1-1418883-1 1-1823498-1
62 B 2-1418883-1 2-1823498-1
Do you want to customise the REDline Power Box Twin content according to your needs? With the following three steps, we help you to get your tailor-made solution.
INPUTS / OUTPUTSThreaded: M5, M6 or M8
RadlokTM: 3.6, 5.7 or 8
SurLok PlusTM: 3.6, 5.7 or 8
LED indicator
Closed input
COMPONENT OPTIONSCover leashFuse testerFuse pullerCustomer logo on lidComponents sticker
Profit from different standard box variants and component options foradvanced functions and requirements.
DIENECKARPRINZEN_0421
Würth Elektronik ICS GmbH & Co. KGIntelligent Power & Control SystemsGewerbepark WaldzimmernWürthstraße 174676 Niedernhall · GermanyPhone: +49 7940 9810-0Fax : +49 7940 [email protected]/ics
For more information visit us at www.we-online.com/ics or call +49 7940 9810-0
Are you looking for a box with special requirements?No problem, just contact us! We develop your customer-specific product according to the motto: more than you expect. From the idea through to the start of serial production.
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23
Select the components to be integrated and get the PCB designed according to your electrical schematics
Choose desired inputs and outputs according to your electrical schematics
Choose your additional component options
BOX VARIANTSPart number WE ICS
Description Unequipped (without fuses and relays)
Equipped with 12 V fuses and relays
Equipped with 24 V fuses and relays
REDline Twin Standard ICS-103040 ICS-103040-12V ICS-103040-24V
REDline Hybrid Standard ICS-103037 ICS-103037-12V ICS-103037-24V
REDline M Plus Standard ICS-103263 ICS-103263-12V ICS-103263-24V
REDline Medium Standard ICS-103038 ICS-103038-12V ICS-103038-24V
REDline Mini Standard ICS-103039 ICS-103039-12V ICS-103039-24V