stacked ring segmented turning · start with a good book or video 1. “woodturning with ray...

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Stacked Ring Segmented Turning Freedom is Never Free - by Curt Theobald Al Miotke [email protected]

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Page 1: Stacked Ring Segmented Turning · Start with a good book or Video 1. “Woodturning with Ray Allen” By Dale Nish 2. “The Art of Segmented Woodturning” By Malcolm Tibbetts 3

Stacked Ring Segmented Turning

Freedom is Never Free - by Curt Theobald

Al Miotke

[email protected]

Page 2: Stacked Ring Segmented Turning · Start with a good book or Video 1. “Woodturning with Ray Allen” By Dale Nish 2. “The Art of Segmented Woodturning” By Malcolm Tibbetts 3

Where do you start?...

Galactic Journey - by Malcolm Tibbetts

Or This!!

Not with this!

Deception on the Cocobolo – by Malcolm Tibbets

Page 3: Stacked Ring Segmented Turning · Start with a good book or Video 1. “Woodturning with Ray Allen” By Dale Nish 2. “The Art of Segmented Woodturning” By Malcolm Tibbetts 3

Start with a good book or Video

1. “Woodturning with Ray Allen”

By Dale Nish

2. “The Art of Segmented Woodturning”

By Malcolm Tibbetts

3. 3 DVD set – Malcolm Tibbetts

Volume 1 is a great way to start

Available only at www.tahoeturner.com

4. Check out the website for the segmenting chapter of the AAW.

www.segmentedwoodturners.org

Page 4: Stacked Ring Segmented Turning · Start with a good book or Video 1. “Woodturning with Ray Allen” By Dale Nish 2. “The Art of Segmented Woodturning” By Malcolm Tibbetts 3

Then Practice with a Bowl

Page 5: Stacked Ring Segmented Turning · Start with a good book or Video 1. “Woodturning with Ray Allen” By Dale Nish 2. “The Art of Segmented Woodturning” By Malcolm Tibbetts 3

Reasons to try segmented turning?

Create interesting and complex color patterns

using natural color woods

More affordable use of exotics

No hollowing

Forms that are not easy to accomplish from

single piece of wood

No end grain tear-out

Page 6: Stacked Ring Segmented Turning · Start with a good book or Video 1. “Woodturning with Ray Allen” By Dale Nish 2. “The Art of Segmented Woodturning” By Malcolm Tibbetts 3

Reasons you might avoid Segmenting?

Projects are not a Saturday afternoon job.

Can’t use found wood (Easily)

Lots of time away from the lathe

Requires a little bit of math and planning

You might need a few more tools (But is that really a problem!)

Disk Sander

Chop Saw

Table Saw

Page 7: Stacked Ring Segmented Turning · Start with a good book or Video 1. “Woodturning with Ray Allen” By Dale Nish 2. “The Art of Segmented Woodturning” By Malcolm Tibbetts 3

Design Considerations

Form

Color

Grain Alignment

Feature Ring design

Page 8: Stacked Ring Segmented Turning · Start with a good book or Video 1. “Woodturning with Ray Allen” By Dale Nish 2. “The Art of Segmented Woodturning” By Malcolm Tibbetts 3

Start with a good plan

Page 9: Stacked Ring Segmented Turning · Start with a good book or Video 1. “Woodturning with Ray Allen” By Dale Nish 2. “The Art of Segmented Woodturning” By Malcolm Tibbetts 3

Wood ColorLots of Options - here are Just a few possibilities

Wood Color Characteristic

White Maple Off White Nice color but not as bright as Holly- Grain

visible. More cost effective

Holly Pure White In demand by segmenters, No grain, Harder to

find

Padauk Bright Red BEWARE - Very attractive when freshly cut

but darkens to a deep red then brown in

months when exposed to light

Bloodwood Deep Red Maintains color much better then Padauk

Wenge Very Dark Brown Excellent for deep Brown Color

Yellowheart Yellow Good color stability

Purpleheart Bright purple Turns to a deep color

Walnut Brown Lower cost

Gabon Ebony Black Beautiful wood if you can afford it.

Page 10: Stacked Ring Segmented Turning · Start with a good book or Video 1. “Woodturning with Ray Allen” By Dale Nish 2. “The Art of Segmented Woodturning” By Malcolm Tibbetts 3

Nice Design ….. But!

Page 11: Stacked Ring Segmented Turning · Start with a good book or Video 1. “Woodturning with Ray Allen” By Dale Nish 2. “The Art of Segmented Woodturning” By Malcolm Tibbetts 3

Stress Lines

Page 12: Stacked Ring Segmented Turning · Start with a good book or Video 1. “Woodturning with Ray Allen” By Dale Nish 2. “The Art of Segmented Woodturning” By Malcolm Tibbetts 3

This is what could Happen

From Curt Theobald website

Page 13: Stacked Ring Segmented Turning · Start with a good book or Video 1. “Woodturning with Ray Allen” By Dale Nish 2. “The Art of Segmented Woodturning” By Malcolm Tibbetts 3

Designs don’t need to be complex to

be elegant

Photos from Segmented woodturner’s website

Page 14: Stacked Ring Segmented Turning · Start with a good book or Video 1. “Woodturning with Ray Allen” By Dale Nish 2. “The Art of Segmented Woodturning” By Malcolm Tibbetts 3

The Process

An overview

Page 15: Stacked Ring Segmented Turning · Start with a good book or Video 1. “Woodturning with Ray Allen” By Dale Nish 2. “The Art of Segmented Woodturning” By Malcolm Tibbetts 3

Make sure all tools are at 90.0

Page 16: Stacked Ring Segmented Turning · Start with a good book or Video 1. “Woodturning with Ray Allen” By Dale Nish 2. “The Art of Segmented Woodturning” By Malcolm Tibbetts 3

Dimension the Lumber

Page 17: Stacked Ring Segmented Turning · Start with a good book or Video 1. “Woodturning with Ray Allen” By Dale Nish 2. “The Art of Segmented Woodturning” By Malcolm Tibbetts 3

Cut the Segments

Page 18: Stacked Ring Segmented Turning · Start with a good book or Video 1. “Woodturning with Ray Allen” By Dale Nish 2. “The Art of Segmented Woodturning” By Malcolm Tibbetts 3

Table Saws are also popular

but you need a good sled

Page 19: Stacked Ring Segmented Turning · Start with a good book or Video 1. “Woodturning with Ray Allen” By Dale Nish 2. “The Art of Segmented Woodturning” By Malcolm Tibbetts 3

A good Sled designCompliments of Malcolm Tibbetts

Posted on website: segmentedwoodturners.org

Page 20: Stacked Ring Segmented Turning · Start with a good book or Video 1. “Woodturning with Ray Allen” By Dale Nish 2. “The Art of Segmented Woodturning” By Malcolm Tibbetts 3

Sand the Segments

Page 21: Stacked Ring Segmented Turning · Start with a good book or Video 1. “Woodturning with Ray Allen” By Dale Nish 2. “The Art of Segmented Woodturning” By Malcolm Tibbetts 3

Start Gluing!

What is the Best Glue?

PVA Glue

Titebond Original is the most common choice

Provides high bonding strength

Some flexibility when cured.

Easy water based clean-up

Page 22: Stacked Ring Segmented Turning · Start with a good book or Video 1. “Woodturning with Ray Allen” By Dale Nish 2. “The Art of Segmented Woodturning” By Malcolm Tibbetts 3

Clamping styles

Page 23: Stacked Ring Segmented Turning · Start with a good book or Video 1. “Woodturning with Ray Allen” By Dale Nish 2. “The Art of Segmented Woodturning” By Malcolm Tibbetts 3

Half Rings and Full Rings

Page 24: Stacked Ring Segmented Turning · Start with a good book or Video 1. “Woodturning with Ray Allen” By Dale Nish 2. “The Art of Segmented Woodturning” By Malcolm Tibbetts 3

Gluing larger half rings

Page 25: Stacked Ring Segmented Turning · Start with a good book or Video 1. “Woodturning with Ray Allen” By Dale Nish 2. “The Art of Segmented Woodturning” By Malcolm Tibbetts 3

Gluing the full ring

Make sure the bottom is flat

Make sure each half ring is 180.0

Page 26: Stacked Ring Segmented Turning · Start with a good book or Video 1. “Woodturning with Ray Allen” By Dale Nish 2. “The Art of Segmented Woodturning” By Malcolm Tibbetts 3

Sand the rings

Page 27: Stacked Ring Segmented Turning · Start with a good book or Video 1. “Woodturning with Ray Allen” By Dale Nish 2. “The Art of Segmented Woodturning” By Malcolm Tibbetts 3

One way to sand completed rings

without a drum sander

Page 28: Stacked Ring Segmented Turning · Start with a good book or Video 1. “Woodturning with Ray Allen” By Dale Nish 2. “The Art of Segmented Woodturning” By Malcolm Tibbetts 3

Stack the rings and glueYou don’t need a fancy press!

Page 29: Stacked Ring Segmented Turning · Start with a good book or Video 1. “Woodturning with Ray Allen” By Dale Nish 2. “The Art of Segmented Woodturning” By Malcolm Tibbetts 3

Finally, Start Turning

Page 30: Stacked Ring Segmented Turning · Start with a good book or Video 1. “Woodturning with Ray Allen” By Dale Nish 2. “The Art of Segmented Woodturning” By Malcolm Tibbetts 3

The Assembly Process

Page 31: Stacked Ring Segmented Turning · Start with a good book or Video 1. “Woodturning with Ray Allen” By Dale Nish 2. “The Art of Segmented Woodturning” By Malcolm Tibbetts 3

The construction form

Page 32: Stacked Ring Segmented Turning · Start with a good book or Video 1. “Woodturning with Ray Allen” By Dale Nish 2. “The Art of Segmented Woodturning” By Malcolm Tibbetts 3

Assemble all the

rings needed

Page 33: Stacked Ring Segmented Turning · Start with a good book or Video 1. “Woodturning with Ray Allen” By Dale Nish 2. “The Art of Segmented Woodturning” By Malcolm Tibbetts 3

Sand the Rings

Page 34: Stacked Ring Segmented Turning · Start with a good book or Video 1. “Woodturning with Ray Allen” By Dale Nish 2. “The Art of Segmented Woodturning” By Malcolm Tibbetts 3

Turn each ring to the same diameter 2.15”

Page 35: Stacked Ring Segmented Turning · Start with a good book or Video 1. “Woodturning with Ray Allen” By Dale Nish 2. “The Art of Segmented Woodturning” By Malcolm Tibbetts 3

All the rings turned and sanded

Page 36: Stacked Ring Segmented Turning · Start with a good book or Video 1. “Woodturning with Ray Allen” By Dale Nish 2. “The Art of Segmented Woodturning” By Malcolm Tibbetts 3

Drill rings to ¼” wall thickness

Page 37: Stacked Ring Segmented Turning · Start with a good book or Video 1. “Woodturning with Ray Allen” By Dale Nish 2. “The Art of Segmented Woodturning” By Malcolm Tibbetts 3

Cut the rings in half

Page 38: Stacked Ring Segmented Turning · Start with a good book or Video 1. “Woodturning with Ray Allen” By Dale Nish 2. “The Art of Segmented Woodturning” By Malcolm Tibbetts 3

Rings split to 3/8” thickness

Page 39: Stacked Ring Segmented Turning · Start with a good book or Video 1. “Woodturning with Ray Allen” By Dale Nish 2. “The Art of Segmented Woodturning” By Malcolm Tibbetts 3

Rings arranged in

the correct order

for final assembly

Page 40: Stacked Ring Segmented Turning · Start with a good book or Video 1. “Woodturning with Ray Allen” By Dale Nish 2. “The Art of Segmented Woodturning” By Malcolm Tibbetts 3

Angle the rings

Page 41: Stacked Ring Segmented Turning · Start with a good book or Video 1. “Woodturning with Ray Allen” By Dale Nish 2. “The Art of Segmented Woodturning” By Malcolm Tibbetts 3

Angle jigs

Page 42: Stacked Ring Segmented Turning · Start with a good book or Video 1. “Woodturning with Ray Allen” By Dale Nish 2. “The Art of Segmented Woodturning” By Malcolm Tibbetts 3

Fit each ring

Tape to hold in place

Page 43: Stacked Ring Segmented Turning · Start with a good book or Video 1. “Woodturning with Ray Allen” By Dale Nish 2. “The Art of Segmented Woodturning” By Malcolm Tibbetts 3

All the rings in place

Page 44: Stacked Ring Segmented Turning · Start with a good book or Video 1. “Woodturning with Ray Allen” By Dale Nish 2. “The Art of Segmented Woodturning” By Malcolm Tibbetts 3

Start Clamping

Page 45: Stacked Ring Segmented Turning · Start with a good book or Video 1. “Woodturning with Ray Allen” By Dale Nish 2. “The Art of Segmented Woodturning” By Malcolm Tibbetts 3

More clamping

Page 46: Stacked Ring Segmented Turning · Start with a good book or Video 1. “Woodturning with Ray Allen” By Dale Nish 2. “The Art of Segmented Woodturning” By Malcolm Tibbetts 3

The final Dry Fit

Page 47: Stacked Ring Segmented Turning · Start with a good book or Video 1. “Woodturning with Ray Allen” By Dale Nish 2. “The Art of Segmented Woodturning” By Malcolm Tibbetts 3

After lots of sanding…