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SB0015 SPORTS BAR INSTALLATION INSTRUCTIONS LIST OF PARTS Vehicle Description: HOLDEN RODEO (without bedliner) PLEASE KEEP INSTRUCTIONS IN GLOVE BOX FOR FURTHER USE PART NAME Sports Bar Main Top Tube Sports Bar LHS Leg Sports Bar RHS Leg Rubber Sleeves - Top Tube Moulded Leg Bracket Cups Foam Gaskets - Leg Cups M8x35 Phillips Head M8x30 Phillips Head Black M8 Spring Washers M8 Black Internal Tooth Washers QTY 1 1 1 2 4 4 4 2 4 2 NO. 1 2 3 4 5 6 7 8 9 10 PART NAME Rust Inhibitor M8 Flat Washers Tapped Blocks LED LED Gasket Wiring Connector - Male Wiring Adapter Loom M4x30 Screws M4 Internal Tooth Washers Cable Ties NO. 11 12 13 14 15 16 17 18 19 20 RECOMMENDED TOOL LIST Ø5mm, Ø10mm & Ø12mm Drill Bits Cordless Drill Cleaning Cloth Socket Wrench 5mm Allen Key Hammer & Centre Punch Non-permanent Marker Phillips Head Screwdriver Tape Measure QTY 1 4 2 1 1 1 1 2 2 7 22/11/07 page 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

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Page 1: SPORTS BAR INSTALLATION INSTRUCTIONS · fig. 4 6 5 6 holden rodeo sports bar sb0015 page 3 22/11/07 fig. 5 fig. 6 fig. 7 1 1 3 3 4 4 4 4 2 2 1 15 14 19 18 2 14 14 14 1 4 4 2 2 1 no

SB0015

SPORTS BARINSTALLATION INSTRUCTIONS

LIST OF PARTS

Vehicle Description: HOLDEN RODEO (without bedliner)

PLEASE KEEP INSTRUCTIONS IN GLOVE BOX FOR FURTHER USE

PART NAME

Sports Bar Main Top Tube

Sports Bar LHS Leg

Sports Bar RHS Leg

Rubber Sleeves - Top Tube

Moulded Leg Bracket Cups

Foam Gaskets - Leg Cups

M8x35 Phillips Head

M8x30 Phillips Head Black

M8 Spring Washers

M8 Black Internal Tooth Washers

QTY

1112444242

NO.

123456789

10

PART NAME

Rust Inhibitor

M8 Flat Washers

Tapped Blocks

LED

LED Gasket

Wiring Connector - Male

Wiring Adapter Loom

M4x30 Screws

M4 Internal Tooth Washers

Cable Ties

NO.

11121314151617181920

RECOMMENDED TOOL LIST

Ø5mm, Ø10mm & Ø12mm Drill Bits

Cordless Drill

Cleaning Cloth

Socket Wrench

5mm Allen Key

Hammer & Centre Punch

Non-permanent Marker

Phillips Head Screwdriver

Tape Measure

QTY

1421111227

22/11/07page 1

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20

Page 2: SPORTS BAR INSTALLATION INSTRUCTIONS · fig. 4 6 5 6 holden rodeo sports bar sb0015 page 3 22/11/07 fig. 5 fig. 6 fig. 7 1 1 3 3 4 4 4 4 2 2 1 15 14 19 18 2 14 14 14 1 4 4 2 2 1 no

SB0015HOLDEN RODEO SPORTS BAR

22/11/07page 2

FIG. 1

FIG. 2

FIG. 3

2

3

1

IMPORTANT: To obtain correct installation, we recommend that you follow these step by step instructions carefully.

Please take care when assembling and installing this product to protect the finish and your investment. To protect your investment, wax this product after installing. Regular waxing is recommended. Do not use any type of polish or wax that contains abrasives that could damage the finish.

Finish Protection: Our products have a high finish that must be maintained such as any other high finish product on the vehicle. Protect the finish with a non-abrasive automotive wax. The use of soap, polish, or wax that contains abrasives is detrimental, as the compounds scratch the finish and open it to corrosion.

Disclaimer: The buyer assumes all risk and liability whatsoever from the installation and use of our products. Our products are sold as decorative accessories and should not be relied upon as protection for the vehicle or occupants in the event of a collision or rollover. The manufacturer assumes no liability for injury, loss, incidental or consequential damages in the event of a collision or rollover.

Page 3: SPORTS BAR INSTALLATION INSTRUCTIONS · fig. 4 6 5 6 holden rodeo sports bar sb0015 page 3 22/11/07 fig. 5 fig. 6 fig. 7 1 1 3 3 4 4 4 4 2 2 1 15 14 19 18 2 14 14 14 1 4 4 2 2 1 no

FIG. 4

6 5

6

SB0015HOLDEN RODEO SPORTS BAR

22/11/07page 3

FIG. 5

FIG. 6

FIG. 7

1

1

3

3

4

4

44

2

2

115

14

19

18

2

14

14

14

41

4

2

2

1

NO POWERTOOLS

TORQUE 7Nm

8

10

TORQUE 4Nm

Page 4: SPORTS BAR INSTALLATION INSTRUCTIONS · fig. 4 6 5 6 holden rodeo sports bar sb0015 page 3 22/11/07 fig. 5 fig. 6 fig. 7 1 1 3 3 4 4 4 4 2 2 1 15 14 19 18 2 14 14 14 1 4 4 2 2 1 no

SB0015HOLDEN RODEO SPORTS BAR

22/11/07page 4

FIG. 9

FIG. 10

1

3

2

FIG. 8

214

132

2/3

5

6

3

5

6

14

14

5

6

10mm

Ø5mm

Ø12mm

75mm

15mm

USE RUST INHIBITOR4

2 DRILL Ø5mm PILOT HOLEMARK & CENTRE PUNCH

3

1

DRILL Ø12mm HOLE3 4

1 2

SIDE RAIL

TUB FRONT PANEL

FIG. 11

REMOVE

Page 5: SPORTS BAR INSTALLATION INSTRUCTIONS · fig. 4 6 5 6 holden rodeo sports bar sb0015 page 3 22/11/07 fig. 5 fig. 6 fig. 7 1 1 3 3 4 4 4 4 2 2 1 15 14 19 18 2 14 14 14 1 4 4 2 2 1 no

FIG. 13

SB0015HOLDEN RODEO SPORTS BAR

22/11/07page 5

FIG. 14

FIG. 12

FIG. 15

1

2 3

10mm

Ø5mm

Ø10mm

2/3

5

2/3

5

SIDE RAIL

USE RUST INHIBITOR3

1 DRILL Ø5mm PILOT HOLE

2 DRILL Ø10mm HOLE

129

7

2

5

14

SIDE RAIL

Page 6: SPORTS BAR INSTALLATION INSTRUCTIONS · fig. 4 6 5 6 holden rodeo sports bar sb0015 page 3 22/11/07 fig. 5 fig. 6 fig. 7 1 1 3 3 4 4 4 4 2 2 1 15 14 19 18 2 14 14 14 1 4 4 2 2 1 no

FIG. 16

FIG. 17

SIDE RAIL1 13

13

SIDE RAIL2

2/35

13

2/35

TORQUE 10Nm TORQUE 10Nm

SB0015HOLDEN RODEO SPORTS BAR

22/11/07page 6

FIG. 18

FIG. 19

129

712

9

7

2

5

14

SIDE RAIL

1414BLACK

RED

! “CLICK”

“CLICK”16

Page 7: SPORTS BAR INSTALLATION INSTRUCTIONS · fig. 4 6 5 6 holden rodeo sports bar sb0015 page 3 22/11/07 fig. 5 fig. 6 fig. 7 1 1 3 3 4 4 4 4 2 2 1 15 14 19 18 2 14 14 14 1 4 4 2 2 1 no

FIG. 20

SB0015HOLDEN RODEO SPORTS BAR

22/11/07page 7

FIG. 22

14

17

16

17

“CLICK”14

FIG. 21

20

20

14

16

17

CABLE TIES3 PLACES

EXISTING VEHICLEWIRING LOOM

17

STOP LIGHT CABLE

CABLE TIES300mm INTERVALS TO

EXISTING VEHICLEWIRING LOOM(NOT VEHICLE

CHASSIS RAILS)

Page 8: SPORTS BAR INSTALLATION INSTRUCTIONS · fig. 4 6 5 6 holden rodeo sports bar sb0015 page 3 22/11/07 fig. 5 fig. 6 fig. 7 1 1 3 3 4 4 4 4 2 2 1 15 14 19 18 2 14 14 14 1 4 4 2 2 1 no

SB0015HOLDEN RODEO SPORTS BAR

22/11/07page 8

2

FIG. 23

1

REPLACE

Page 9: SPORTS BAR INSTALLATION INSTRUCTIONS · fig. 4 6 5 6 holden rodeo sports bar sb0015 page 3 22/11/07 fig. 5 fig. 6 fig. 7 1 1 3 3 4 4 4 4 2 2 1 15 14 19 18 2 14 14 14 1 4 4 2 2 1 no
Page 10: SPORTS BAR INSTALLATION INSTRUCTIONS · fig. 4 6 5 6 holden rodeo sports bar sb0015 page 3 22/11/07 fig. 5 fig. 6 fig. 7 1 1 3 3 4 4 4 4 2 2 1 15 14 19 18 2 14 14 14 1 4 4 2 2 1 no

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