spindle production

Precision spindles &Spindle repair services myl.es

SPINDLE PRODUCTION

ENG

Precision spindles &Spindle repair services

2


Spindle production 3

More than 45 years of experience.

A privileged environment.

A small company, with a great internal structure.

Products.

Minimising environmental impact.

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INDEX

INDEX


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MORE THAN 45 YEARS OF EXPERIENCE

MORE THAN 45 YEARS OF EXPERIENCE

It is now more than 45 years and thanks to the strong innovative spirit of its founder, Manuel Gil Cengotita, since MYL began its existence in workshops of just 200 m2 in Elgoibar, with the design, manufacture and repair of machine tool spindles.

1969 1980 1990

2014

2000

Thus a flexible, family business was created that wanted to be near-at-hand for its customers, an attitude that MYL maintains to this day, as we are convinced that this is the only and best way to respond to the needs of those who rely on our work.

S.A.


45 YEARS OF EVOLUCIÓN

Today, managed by the second family generation in our 1.500 m2 facilities in Mendaro and with a much more structured organisation, we focus our efforts on innovation, management of knowledge and inter-business collaboration, thus meeting the needs of a much more competitive and

international market. A philosophy that is strengthened by the creation of work teams that, with their experience and strong innovative character, foster new and improved technological advances that allow us to take on the demanding projects of the future.


6A PRIVILEGED ENVIRONMENT

The land that has seen us begin and grow is what, in one way or another, defines our character, our way of thinking, of being, of working...

Historically, the Basque Country has been an example of overcoming and effort that, combined with its geographical

location, the force of the Cantabrian sea, the power and life of its woods, have forged a noble, honest, strong and fighting spirit in its people that is maintained over the generations, demonstrating the loyalty of the Basques to culture and tradition as a bases for its own unbreakable spirit.

A PRIVILEGED ENVIRONMENT


A gastronomy that forms part of our culture, valued and recognised beyond our borders.

Formed of vast plains and mountain ranges and surrounded by the power of the Cantabrian Sea, nature forms an undeniable part of a landscape that every year attracts visitors from around the world.

A country of great natural wealth that res-pects and protects the creation of green and landscaped spaces that has earned one of its capitals the title of Green Capital Europea 2012.

Place of birth of renowned artists, architects and musicians, the Basque Country welcomes international performers at first-rate festivals.

“Land of Basque”. The past and history of Eus-kal Herria (the Basque Country) has accom-panied us generation after generation, forging working people of strong innovative spirit who are proud of their roots.

Its excellent geographi-cal location on both sides of the Pyrenees and near the sea and Spanish and French te-rritory has led to unique communication by air, sea and road transport.

An incomparable setting where MYL made its bases, most specifically in Elgoibar which, as it is near the river, the sea and surrounded by nature, was a very important geographical point for economic and industrial activities. The cradle of the Machine Tool in Spain.

Over the years, MYL has had to extend its headquarters and move its business to Mendaro, while maintaining the feeling and strong industrial tradition that, for more than a century, has made us the machine-tool manufacturing centre, with exemplary export performance that has established the Basque Country internationally.

GASTRONOMY

ELGOIBAR MENDARO

NATURELEISURE AND CULTURE

ECOLOGY ROOTS INTERNATIONAL


8A SMALL COMPANY, WITH A GREAT INTERNAL STRUCTURE

A major factor in our internal organisation is the strict traceability system that allows us not only to control, professionally and rigorously, the management and manufacturing process of each one of the spindles, but also to offer our customers great flexibility. Only in this way can we

meet our commitment every day to offer the best support, design, manufacturing or repair service of any spindle that our customers require.

A SMALL COMPANY, WITH A GREAT INTERNAL STRUCTURE


EXPERIENCE

FLEXIBILITY

QUALITY

DESIGN AND RETROFITTING

3D DESIGN

CUSTOMISATION

TRACEABILITYNEAR-AT-HAND

The experience accumulated over more than 45 years of existence has enabled us to build up an inestimable database and valuable knowledge of the product and market. If we do not have the design the customer is looking for, we know or will find the place to start.

To be able to speak to, interact with and directly contact our customers is, for us, a luxury and a necessity. As only in this way will we get to know their real needs, treating every model with the devotion and level of detailed care that it deserves.

From the arrival of the spindle at the factory, to its identification, dismantling, cleaning, testing and assembly and final repair. Each and every one of the steps is strictly controlled, identified and monitored by our team of professionals.

To be able to respond to the needs of our cus-tomers, whoever they are, and taking pains-taking care of each one of the stages is our greatest satisfaction.

Thanks to the use of our own technologies and engineering, we are capable of manufacturing and retrofitting special spindles adapted to customer needs.

Quality must be seen, touched and felt, therefore each one of the manufacturing and repair process stages is very carefully controlled and available on an extranet that we share with our customers.

Each and every one of the designs on which we work is prepared in 3D by a specialised team and expert.

We like to think that we are what we are because we believe in what we do. We like to feel that we are reliable, honest and committed to values that, not only tell you about us, but also about the way we carry out our daily work.

THE PILLARSTHAT SUPPORT US

We customise and adapt any design that our customers require. Our technological capability and flexibility allows us to design a new spindle or retrofit following the technical specifications of the customer.


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To be able meet the most specific needs of our customers, we manufacture special spindles adapted to their requirements. For this reason, and based on the need to cover these requirements, we

have developed special software created for MYL that is capable of responding to the processes in a unique and personal way.

PRECISION SPINDLES I+D


An innovation process aimed both at the product and processes, improving our productivity and that of our customers from day to day.


12PRODUCTS

Thanks to the latest pro-duction means, the in-corporation of the latest generation technology and the use of our own engineering, we are re-ady to manufacture any spindle model.

PRODUCTS


INTERNAL GRINDING

EXTERNAL GRINDING

HYDROSTATIC EXTERNAL GRINDING

MILLING SPECIALS

We work with an endless number of spindles: generic, unique and/or special that allows us to cover and respond to all the current needs of the market. The large quantity of spindles manufactured at MYL over the last 45 years means that we have a large range of models that are easily adaptable to customer needs.

SPINDLE MANUFACTURING

The models shown in this catalogue are a sample of the manufacturing possibilities.

For any technical enquiry, please write to the fo-llowing e-mail [email protected] or using the form at myl.es


14PRODUCTS

Max speed. Max speed. Max speed. Max speed.

Power Power Power Power

Clamp outlet Clamp outlet Clamp outlet Clamp outlet

Max speed. Max speed. Max speed. Max speed.

Lubrication Lubrication Lubrication Lubrication

Clamp outlet Clamp outlet Clamp outlet Clamp outlet

Work position Work position Work position Work position

Lubrication Lubrication Lubrication Lubrication

Work position Work position Work position Work position

18.000 rpm 18.000 rpm 6.000 rpm 12.000 rpm

23 kW 4 kW 15,5 kW 2 kW

CTCN (front taper) Ø54 CTCN (front taper) Ø54 Ext taper 1/7.5 Ø56 Ext taper 1/7.5 Ø13.5

18.000 rpm 6.000 rpm 18.000 rpm 60.000 rpm

Grease Grease Grease Grease

HSK-A63 Taper 1:7.5 Ø28 HSK-C50 ID Ø8 M6

Horizontal Horizontal Horizontal Horizontal

Grease Grease Grease Grease

Angular Angular Angular Angular

CTCN Ø80 L350 18.000RPM

CMI Ø140 23kW 18.000RPM

CTCN Ø100 L275 18.000RPM

CTM Ø80 L300 4kW 6.000RPM

CTE Ø140 L750 6.000RPM

HAK Ø155 15,5kW 18.000RPM

CTP Ø40 Ø50 L420 LT650 12.000RPM

HAV Ø100 2kW 60.000RPM

INTERNAL GRINDINGMECHANICAL TRANSMISSION

MOTOR TRANSMISSION

Belt driven spindles for grinding internal diameters. Grinding from 2 mm diameter and lengths of up to 2000 mm. Air-oil or permanent grease lubrication.

High frequency motor driven spindles for grinding internal diameters. Synchronous and asynchronous integrated motors. Water or forced ventilation and cooling. Powers from 0.75 kW and working speeds of up to 120,000 rpm. Can be supplied with air-oil lubrication unit and frequency inverter.


Max speed. Max speed.

Power Power Power

Clamp outlet Clamp outlet

Max speed. Max speed. Max speed.

Lubrication Lubrication

Clamp outlet Clamp outlet Clamp outlet

Work position Work position

Lubrication Lubrication Lubrication

Work position Work position Work position

2.400 rpm 2.500 rpm

32 kW 17 kW 11 kW

Taper 6º Ø78 Taper 1:10 Ø130

5.000 rpm 4.000 rpm 4.000 rpm

Grease Grease

2x Taper 1:10 Ø80Taper 1:7.5 Ø106 Taper 1:7.5 Ø56

Horizontal Horizontal

Grease Grease Grease

Vertical Horizontal Vertical

MECHANICAL TRANSMISSION

MOTOR TRANSMISSION

EXTERNAL GRINDING

CTE Ø160 L403 2.400RPM

CTE Ø220 L550 2.500RPM

CMI 32kW 5.000RPM CMI 4.000 Rpm 17kW DOBLE SALIDA

HMV Ø160 L640 11kW 4.000RPM

Belt driven spindles for grinding external diameters. Incorporation of a radial force compensation system to prevent pulling of the belt. Options to add dynamic wheel balancing systems.

High frequency motor driven spindles for grinding external diameters. Synchronous and asynchronous integrated motors. Water or forced ventilation cooling. Powers from 0.75 kW to 100 kW. Can be supplied with lubrication unit and frequency inverter. Automatic wheel change and dynamic balancing systems option.


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HYDROSTATIC EXTERNAL GRINDING


Oil pressure Oil pressure Oil pressure

Oil flow rate Oil flow rate Oil flow rate



3.000 rpm 2.000 rpm 2.000 rpm

10 - 15 bar 15 bar 15 bar

10 - 12 l/min 4 l/min 4 l/min

Taper Ø80 Taper 1:7,5 Ø120 Taper 1:7,5 Ø120

Horizontal Horizontal Horizontal

CTH Ø80 3.000RPM CTH Ø225 L750 2.000RPM

CTH Ø260 L750 2.000RPM

CTHI 9,5kW 3.500rpm CTHI 30kW 6.300 RPM

PRODUCTS

Belt driven hydrostatic spindles for grinding internal diameters. Special pulleys with belt pull radial force compensation system. Bodies with clamps, wheel couplings and oil connectors in accordance with customer requirements. Can be supplied together with the hydraulic unit.

High frequency motor driven hydrostatic spindles for grinding external diameters. Max 6000 rpm for grinding with CBN grinding wheels. Dynamic balancing systems. Bodies with clamps, wheel couplings and oil connectors in accordance with customer requirements.


Power Power

Oil pressure Oil pressure

Oil flow rate Oil flow rate



3.500 rpm 6.300 rpm

9,5 kW 30 kW

60 bar 60 bar

9 - 21 l/min 17 - 35 l/min

Taper 1:10 Ø80 Special


MECHANICAL TRANSMISSION

MOTOR TRANSMISSION


MILLING

TOOL POST GRINDERS


Type of spindle Type of spindle Type of spindle Type of spindle

Oil pressure Oil pressure Oil pressure

Max RPM Max RPM Max RPM Max RPM

Oil flow rate Oil flow rate Oil flow rate

Power Power Power Power


Wheel diameter Wheel diameter Wheel diameter


Motor RPM Motor RPM Motor RPM

30 kW

CTE 40x160 CTE 60x200 CTE 100x250 CTE 105

30 kW 27 kW

2.500 rpm

31.000 rpm 18.000 rpm 5.500 rpm 7.500 rpm

20.000 - 25.000 rpm 12.000 rpm

Grease

0.55kW. 0,75Hp 1,1kW.1,5Hp 3kW. 4Hp 5,5kW / 7,5kW / 11kW

Grease - Air oil Grease

HSK-A100

Ø100 Ø250 Ø400

HSK-A63/E63 HSK-A63

Vertical

3.000 rpm 3.000 rpm 1.500rpm

Angular Angular

CMI HSK100 30kW 2.500rpm Alpha iI 30HV

CPM 40 CPM 80 CPM 120 RPC

HAK Ø170 30kW 20.000rpm HSK-63

HAK Ø230 27kW 12.000 HSK-A63

Belt or direct motor driven milling spindles. ER, SK, HSK and special clamping systems.Grease and air-oil lubrication. Option to install accelerometers and temperature sensors for the bearings.

The MYL tool post grinders equipped with the renowned MYL grinding spindles are regularly used on lathes for external and internal grinding and front faces, as well as on planing machines and others.

The MYL RPC type, high speed tool post grinders are units that are specially designed for grinding rubber and polyurethane. The base is designed in accordance with the centre height requirements for each customer.


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Power Power PowerClamp outlet

Max speed. Max speed. Max speed.Centre locking

Lubrication Lubrication LubricationSpindle rotation



Internal cooling Work Work

32 kW 9,5 kW 7,5 kWMorse 4 - 5 / HSK / Special

10.000 rpm 3.000 rpm 1.500 rpmYes

Grease Grease GreaseYes

HSK-C100 Taper 1:7,5 Ø82 Taper 1:7,5 Ø56

Vertical Angular Horizontal

Yes Planing spindle in gantry milling machine

Internal grinding and facing

Grinding rubber cylinders for the paper sector

Max speed.

Lubrication

Clamp outlet

Work position

Work

3,000 rpm

Grease

HSK-A63

Vertical

Bearing ring internal grinding

CMI 32kW 10.000rpm HSK-C100

DRIVE HEAD PART MORSE TAPER 4-5

CMIC 260x260x400 9,5kW 3.000rpm

CPM 130 SPECIAL RUBBER 7.5 kW 1500 RPM

CTE Ø150 L140 3.000rpm HSK-A63

SPECIALS

PRODUCTS

Special spindles according to customer needs. Drive spindle for grinding. Grinding electro-spindle for gantry milling machine. External grinding units for rubber and polyurethane. Grinding spindles for vertical lathes with automatic spindle changing. External and internal grinding units for horizontal lathes. Wheel diamond dressers. Internal grinding units adapted to a CNC turning machine. Applications for frighten welding.


Power Power


Lubrication Lubrication



Work Work

4 kW 1,6 kW

14.000 rpm 10.000 rpm

Grease Grease

Taper 1:7,5 Ø23 2x Cilindro Ø40


Internal grinding spindle for CNC lathe

Wheel diamond dresser.


Lubrication Lubrication Lubrication



Work Work Work

4.000 rpm 1.100 rpm 4.000 rpm

Grease Grease Grease

Taper 1:10 Ø56 Taper 1:5 Ø145 Taper 1:10 Ø80

Vertical Horizontal Vertical

Grinding spindle in vertical lathe

Waldrich planing machine replacement spindle

Grinding spindle in vertical lathe

CTE Ø195 L.400 4000 RPM BR SPECIAL

DIAMANTADOR DOBLE CMI 1,5kW 10.000rpm

CTE Ø210 L.630 1.100rpm RETROFITING WALDRICH

CTE Ø230 L.300 4.000rpm BR410 CAPTO10

CTM Ø65 L.425 14.000rpm TORNO

SPECIALS


20SOBRETORNOS DE RECTIFICAR

WE MANUFACTURE AND ADAPT ANY SPINDLE ON THE MARKET TO THE NEEDS OF OUR CUSTOMERS. PROVIDING IMPROVEMENTS IN PRODUCTIVITY, WORK PROCESSES AND FINAL COSTS.


The rational use of resources, reduction in the production of waste and its recycling in an environmentally friendly way, together with a social climate favourable to the philosophy of sustainability

and investment in technologically advanced machinery allows us to minimise any environmental impact; they are values that also form part of our competitive advantages as a company.

The Ekoscan certification is proof of the efforts MYL are making to maintain our commitment to our Continuous Environmental Improvement target.

WASTE REDUCTION

RECYCLING SUSTAINABLE SOCIAL CLIMATE

MACHINES WITH MINIMUM

ENVIRONMENTAL IMPACT

MINIMISING ENVIRONMENTAL IMPACT


22SALES &WORKSHOPS

CNC-TECHNIK WEIß GmbH+0 71 27 9 57 200+0 71 27 9 57 [email protected]

SPINDLE SERVICES LIMITED00 44 0 [email protected]

MYL TURKEY

[email protected]

REMCAR CANADA

[email protected]

CNC-TECHNIK WEIß GmbH+0 71 27 9 57 200+0 71 27 9 57 [email protected]

USMEXICO

US

SC REMCAR,S.R.L

+ 40 (268) [email protected]

RUMANIA

GERMANY UNITED KINGDOMTURKEY CANADA

GERMANY

MEPRO MECHANICAL COMPANY+ 86 [email protected]

MEPRO COMPANY

+86 (10) [email protected]

CHINA

CHINA

ARBOGA MACHINE TOOL AB+46 (70) [email protected]

SWEDEN/NORWAY/FINLAND/DENMARK

BEX BEARING

+36 (1) 203 [email protected]

MYL FRANCE

+33 (0) 6 71 74 86 [email protected]

HUNGARY FRANCE

SKF Solution Factory

+1 (440) 7201545www.skfusa.com

SKF Solution Factory

+1 (440) 7201545www.skfusa.com

SALES

WORKSHOPS SPINDLEREPAIR SERVICE

MYL MEXICO

+34 674 181 108+521 442 114 [email protected]@myl.eswww.myl.es


www.myl.es

myl.es

PRECISIONSPINDLES

SP · V01 · 2014

Talleres MYL, s.a.u. Erramone Poligonoa, 1-3-5 E-20850 Mendaro (Gipuzkoa) SpainTel: 0034 943 575 [email protected]

spindle production

Documents

basque country

strong innovative character

cantabrian sea

years of experiencemore

years of evolucintoday

years of experienceit

land of basque

unbreakable spirit