speed control of induction motor using variable frequency drive
DESCRIPTION
Induction motor is constant speed motor at a particular frequency and consumes almost same power irrespective of load demand. Let's talk about two different load one is high load and other low load. AT low load motor is delivering the load with some current and thereby torque is maintained. If load goes high, to maintain the same speed and developed torqued, motor will draw extra current and will corresponds to more losses. If speed of motor is reduced corresponding too low load and is increased corresponding to high load, then substantial amount of power can be saved. And speed can be changed by changing the frequency of input supply.TRANSCRIPT
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Optimization of Auxiliary Power at Thermal Power Plant using Variable Frequency Drive (VFD)
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Scope of
Project
Efficiency
Revision
Pollution
Control
Energy
Saving
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Aspects of Project
Analysis of Auxiliary Power
Crux of Excessive Power Consumption
Scope of Power Saving
Introduction Of Variable Frequency Drive for 3 phase Induction motors
Power saving and simulation model of VFD
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Power required to run various pumps and motors
Power required for the instrumentation and control room
Power required to charge the unit and station buses
Power required to run the basic auxiliary and necessary equipment’s for the starting and subsequent operation of Power
Apparatus
Auxiliary Power
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Auxiliary Power
BFP, 4000 kW
ID Fan, 1300kW
PA Fan, 1250kW
Secondary Crusher, 750kW
FD Fans, 750kW
CE Pumps, 600kW
Conveyer Belts, 280kW Primary Crusher, 225kW
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Induction Motor
•Singly Excited•Runs at constant speed, constant torque,
constant slip at fixed frequency
•Speed can change if frequency changes •Torque is given as
s
2
2
222
2
3
( )
THind
s
TH TH
V R
sRR X X
s
fr
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Torque Speed Characteristics of IM
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Induction Motors at Thermal Power PlantUse:•Reciprocating Pumps•High Pressure Pumps•Boiler Feed Pumps•Compressors•Draft Fans
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Need of Optimal Draft
•Draft is a negative pressure that has to be maintained between stacks and boiler
•Dependency on Load Factor•To improve the efficiency of Rankine
Cycle•To reduce the carbon foot print•To improve the boiler efficiency
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How Negative Draft is Maintained?•By controlling the flow of flue gases.
1) By varying the speed of Motor 2) By varying the cross section through which gases are being passed away
•Dampers are used to control the flow.
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Dampers
•Provides the negative draft proportional to the flue gases produced
•Installed at the outlet of pump•Are operated as per the load demand•Controlled by Servo Mechanism •Control signal is calibrated with Electro
Governing System
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Energy consumption and DampersWith varying position of dampers current drawn by motor varies.
As load increases, flue gases increases
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Variation in Damper Openings with Flow
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Variable Frequency Drive
Machine
Power Electronics
Measurement
Control System
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Power Saving without VFD
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Power Saving with VFD
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Options for Variable Frequency
Grid Frequency
Generation of Variable Frequency AC by using Inverter
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Schematic Approach of VFD
•Inverter is used to generate the 3 phase power supply that is fed in the 3 phase IM
•Frequency of inverted 3 phase supply is controlled by controlling the firing angle of respective switching device
•Thus by varying the frequency speed of motor is varied
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Firing Angle Control
•Redirecting the Electro Governing Signal•Calibration of externally excited source
with the load demand•Measurement of flow and electrical
analogous signal corresponding to that flow •Thermocouple interfaced with RTD’s in a
balanced bridged circuit•Capacitive transducer that responds
against the flow and density• PLC interfacing with the Load Curve
Response
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Characteristics of VFD
V = K * f * FV is Voltage across induction motorf is supplied frequency to motorF is fluxK is constant
Without VFD With VFD
Motor Speed Constant Variable
Damper Position
Variable Constant
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Power Saving Calculation
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Program for Power Saving
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Power Saving Using VFD
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Simulation Model of VFD
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Output from Inverter (Variable frequency with test signal)
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DC Output
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VFD Executed Motor Response
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Thanks….