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SPECIFICATION MANUAL EP40(C) 2 EP45(C) 2 EP50 2 EP40S 2 EP50S 2

EP40(C) 2 – 50S 2 Specification Manual

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Contents

1 EP40(C) 2 – 50S 2 standard configuration ............................................................ 3 1.1 Technical specification EP40C 2, EP40 2 and EP45C 2 ........................... 3 1.2 Technical specification EP45 2, EP50 2, EP40S 2 and EP50S 2 ............. 6

2 Energy consumption, noise and vibrations ....................................................... 10

3 Mast availability chart ........................................................................................... 11

4 Option availability chart ........................................................................................ 12 4.1 Battery exchange ..................................................................................... 12 4.2 Lighting system ........................................................................................ 13 4.3 Electrical system ...................................................................................... 13 4.4 Electronic system ..................................................................................... 13 4.5 Operator assistance system .................................................................... 14 4.6 Frame and body ....................................................................................... 15 4.7 Operator control center ............................................................................ 15 4.8 Weather protection ................................................................................... 16 4.9 Specials .................................................................................................... 17 4.10 Documentation ......................................................................................... 17

5 Forks and carriages .............................................................................................. 18 5.1 Fork selection 125 x 50 (mm) ISO 3A ...................................................... 18 5.2 Fork selection 150 x 50 (mm) ISO 3A ...................................................... 18 5.3 Fork selection 150 x 60 (mm) ISO 3A / ISO 4A ....................................... 19 5.4 Fork de-selection ...................................................................................... 20 5.5 Attachments ............................................................................................. 20 5.6 Fork positioner ......................................................................................... 20 5.7 Sideshift ................................................................................................... 20 5.8 Fork carriage ............................................................................................ 21 5.9 Load guard ............................................................................................... 21 5.10 Hydraulic .................................................................................................. 21

6 Wheels .................................................................................................................... 23

7 Ground pressure ................................................................................................... 24

8 Battery dimensions ............................................................................................... 25

9 Mast capacity charts ............................................................................................. 26


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1 EP40(C) 2 – 50S 2 standard configuration

4 - wheel front driven chassis Wet disc brakes

80 Volts Imitation leather seat with automatic pelvic seat belt

Impuls AC control system Premium Display including Automatic Parking Brake

ECO Option Package including 14,5 kW AC traction motor and 20 kW AC hydraulic motor

Tiltable steering column

Automatic speed reduction during curve driving

Advanced Fingertip Controlled Hydraulics on adjustable Armrest

Energy recovering during braking 2-way hydraulic valve

Pneumatic shaped solid tires (Super Elastic)

1.1 Technical specification EP40C 2, EP40 2 and EP45C 2

CHARACTERISTICS

1.01 Manufacturer (abbreviation) Cat Lift Trucks Cat Lift Trucks Cat Lift Trucks

1.02 Manufacturer’s model designation EP40C 2 EP40 2 EP45C 2

1.03 Power source (battery, diesel, SP gas, petrol) Electric Electric Electric

1.04 Operator type: pedestrian, (operator)-standing, -seated Seated Seated Seated

1.05 Load capacity Q (kg) 4,000 4,000 4,500

1.06 Load centre distance c (mm) 500 500 500

1.08 Load distance, axle to fork face x (mm) 510 1 510 1 510 1

1.09 Wheelbase y (mm) 1,856 2,000 1,856

WEIGHT

2.01 Truck weight, without load / including battery (simplex mast, lowest lift height) kg 6,726 6,701 7,186

2.02 Axle loading with maximum load, front / rear (simplex mast, lowest lift height) kg 9,730 / 996 9,726 / 975 10,608 / 1,078

2.03 Axle loading without load, front / rear (simplex mast, lowest lift height) kg 3,553 / 3,173 3,706 / 2,995 3,659 / 3,527

WHEELS, DRIVE TRAIN

3.01 Tyres: V = solid, L = pneumatic, SE = solid pneumatic – front / rear SE / SE SE / SE SE / SE

3.02 Tyre dimensions, front 250 - 15 250 - 15 28 x 12.5 - 15

3.03 Tyre dimensions, rear 21 x 8-9 21 x 8-9 21 x 8-9

3.05 Number of wheels, front / rear (x = driven) 2x / 2 2x / 2 2x / 2


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3.06 Track width (centre of tyres), front b10 (mm) 1,115 1,115 1,155

3.07 Track width (centre of tyres), rear b11 (mm) 950 950 950

DIMENSIONS

4.01 Mast tilt, forwards / backwards α / β˚ 6 / 8 6 / 8 6 / 8

4.02 Height with mast lowered (see tables) h1 (mm) 2,300 2,300 2,286

4.03 Free lift ( see tables) h2 (mm) 150 150 150

4.04 Lift height (see tables) h3 (mm) 3,000 3,000 3,000

4.05 Overall height with mast raised h4 (mm) 3,676 3,676 3,660

4.07 Height to top of overhead guard h6 (mm) 2,365 2,365 2,350

4.08 Seat height h7 (mm) 1,313 1,313 1,303

4.12 Tow coupling height (higher / lower) h10 (mm) 566 / 396 566 / 396 566 / 396

4.19 Overall length l1 (mm) 3,818 3,952 3,818

4.20 Length to fork face (including fork thickness) * l2 (mm) 2,668 2,812 2,668

4.21 Overall width b1/b2 (mm) 1,340 1,340 1,450

4.22 Fork dimensions (thickness, width, length s / e / l (mm) 50 x 125 x 1,150 50 x 125 x 1,150 50 x 150 x 1,150

4.23 Fork carriage to DIN 15 173 A/B/no 3A 3A 3A

4.24 Fork carriage width b3 (mm) 1,260 1,260 1,260

4.31 Ground clearance under mast, with load m1 (mm) 136 136 122

4.32 Ground clearance at centre of wheelbase, with load (forks lowered) m2 (mm) 150 150 140

4.33 Working aisle width with 1,000 x 1,200 mm pallets, crosswise Ast (mm) 3,965 4,160 3,965

4.34 Working aisle width with 800 x 1,200 mm pallets, crosswise Ast (mm) 4,165 4,360 4,165

4.35 Turning circle radius Wa (mm) 2,284 2,450 2,284

4.36 Minimum distance between centres of rotation b13 (mm) 660 721 660

PERFORMANCE

5.01 Travel speed, with / without load, eco mode km/h 14 / 16 14 / 16 14 / 15.5

5.01.1 Travel speed, with / without load, pro mode km/h 15 / 17 15 / 17 15 / 16.5

5.02 Lifting speed, with / without load, eco mode m/s 0.31 / 0.43 0.31 / 0.43 0.30 / 0.41

5.02.1 Lifting speed, with / without load, pro mode m/s 0.35 / 0.5 0.35 / 0.5 0.33 / 0.45

5.03 Lowering speed, with / without load, eco mode m/s 0.54 / 0.46 0.54 / 0.46 0.52 / 0.47

5.03.1 Lowering speed, with / without load, pro mode m/s 0.55 / 0.5 0.55 / 0.5 0.55 / 0.5

5.05 Rated drawbar pull, with / without load, eco mode N 5,100 / 5,600 5,100 / 5,600 4,900 / 5,500


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5.05.1 Rated drawbar pull, with / without load, pro mode N 5,100 / 5,600 5,100 / 5,600 4,900 / 5,500

5.06 Maximum drawbar pull, with / without load (5 min short duty), eco mode N 14,600 / 14,900 14,600 / 14,900 14,5000 / 14,800

5.06.1 Maximum drawbar pull, with / without load (5 min short duty), pro mode N 14,600 / 14,900 14,600 / 14,900 14,5000 / 14,800

5.07 Gradeability, with / without load, eco mode % 9.3 / 15.4 9.3 / 15.4 8.1 / 13.5

5.07.1 Gradeability, with / without load, pro mode % 10.8 / 17.7 10.8 / 17.7 9.4 / 15.8

5.08 Maximum gradeability, with / without load, eco mode % 14.1 / 22.3 14.1 / 22.3 12.5 / 20.4

5.08.1 Maximum gradeability, with / without load, pro mode % 15.4 / 26.1 15.4 / 26.1 13.7 / 23.9

5.09 Acceleration time (10 metres) with / without load, eco mode s 5.2 / 4.4 5.2 / 4.4 5.7 / 4.8

5.09.1 Acceleration time (10 metres) with / without load, pro mode s 5 / 4.4 5 / 4.4 5.5 / 4.8

5.10 Service brakes (mechanical / hydraulic / electric / pneumatic Electric Electric Electric

ELECTRIC MOTORS

6.01 Drive motor capacity (60 min. short duty), eco / pro mode kW 14.5 / 18.0 14.5 / 18.0 14.5 / 18.0

6.02 Lift motor output at 15% duty factor, eco / pro mode kW 20 / 24 20 / 24 20 / 24

6.03 Battery to DIN 43531/35/36 A/B/C/no A 43536 A 43536 A 43536

6.04 Battery voltage / capacity at 5-hour discharge V / Ah 80 / 775 80 / 930 80 / 775

6.05 Battery weight kg 1,863 2,178 1,863

6.06 Energy consumption according to VDI 60 cycle kWh / h 11 11 12.1

MISCELLANEOUS

8.01 Type of drive control Impulse / AC Impulse / AC Impulse / AC

8.02 Maximum operating pressure for attachments bar 200 200 200

8.03 Oil flow for attachments l / min 30 30 30

8.04 Noise level, value at operator’s ear (EN 12053) dB(A) < 70 < 70 < 70

8.05 Towing coupling design / DIN type, ref. 15170 / H 15170 / H 15170 / H


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1.2 Technical specification EP45 2, EP50 2, EP40S 2 and EP50S 2

CHARACTERISTICS

1.01 Manufacturer (abbreviation) Cat Lift Trucks Cat Lift Trucks Cat Lift Trucks Cat Lift Trucks

1.02 Manufacturer’s model designation EP45 2 EP50 2 EP 40S 2 EP50S 2

1.03 Power source (battery, diesel, SP gas, petrol) Electric Electric Electric Electric

1.04 Operator type: pedestrian, (operator)-standing, -seated Seated Seated Seated Seated

1.05 Load capacity Q (kg) 4,500 4,990 4,000 5,000

1.06 Load centre distance c (mm) 500 500 600 600

1.08 Load distance, axle to fork face x (mm) 510 1 510 1 510 1 510 1

1.09 Wheelbase y (mm) 2,000 2,000 2,080 2,080

WEIGHT

2.01 Truck weight, without load / including battery (simplex mast, lowest lift height)

kg 7,161 7,549 7,176 8,036

2.02 Axle loading with maximum load, front / rear (simplex mast, lowest lift height) kg 10,549 / 1,112 11,282 / 1,257 10,025 / 1,151 11,677 / 1,359

2.03 Axle loading without load, front / rear (simplex mast, lowest lift height) kg 3,777 / 3,385 3,772 / 3,777 3,891 / 3,285 3,932 / 4,104

WHEELS, DRIVE TRAIN

3.01 Tyres: V = solid, L = pneumatic, SE = solid pneumatic – front / rear SE / SE SE / SE SE / SE SE / SE

3.02 Tyre dimensions, front 28 x 12.5 - 15 28 x 12.5 - 15 28 x 12.5 - 15 28 x 12.5 - 15

3.03 Tyre dimensions, rear 21 x 8-9 21 x 8-9 23 x 10-12 23 x 10-12

3.05 Number of wheels, front / rear (x = driven) 2x / 2 2x / 2 2x / 2 2x / 2

3.06 Track width (centre of tyres), front b10 (mm) 1,155 1,155 1,155 1,155

3.07 Track width (centre of tyres), rear b11 (mm) 950 950 1,200 1,200

DIMENSIONS

4.01 Mast tilt, forwards / backwards α / β˚ 6 / 8 6 / 8 6 / 8 6 / 8

4.02 Height with mast lowered (see tables) h1 (mm) 2,286 2,286 2,286 2,287

4.03 Free lift ( see tables) h2 (mm) 150 150 150 150

4.04 Lift height (see tables) h3 (mm) 3,000 3,000 3,000 3,000

4.05 Overall height with mast raised h4 (mm) 3,660 3,810 3,810 3,810

4.07 Height to top of overhead guard h6 (mm) 2,350 2,350 2,350 2,350

4.08 Seat height h7 (mm) 1,303 1,303 1,303 1,303

4.12 Tow coupling height (higher / lower) h10 (mm) 566 / 396 566 / 396 566 / 396 566 / 396


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4.19 Overall length l1 (mm) 3,962 3,952 4,102 4,102

4.20 Length to fork face (including fork thickness) * l2 (mm) 2,812 2,812 2,952 2,952

4.21 Overall width b1/b2 (mm) 1,450 1,450 1,450 1,450

4.22 Fork dimensions (thickness, width, length s / e / l (mm) 50 x 150 x 1,150 50 x 150 x 1,150 50 x 150 x

1,150 60 x 150 x

1,150

4.23 Fork carriage to DIN 15 173 A/B/no 3A 3A 3A 4A

4.24 Fork carriage width b3 (mm) 1,260 1,260 1,260 1,260

4.31 Ground clearance under mast, with load m1 (mm) 122 122 122 122

4.32 Ground clearance at centre of wheelbase, with load (forks lowered) m2 (mm) 140 140 150 150

4.33 Working aisle width with 1,000 x 1,200 mm pallets, crosswise Ast (mm) 4,160 4,160 4,379 4,379

4.34 Working aisle width with 800 x 1,200 mm pallets, crosswise Ast (mm) 4,360 4,360 4,579 4,579

4.35 Turning circle radius Wa (mm) 2,450 2,450 2,637 2,637

4.36 Minimum distance between centres of rotation b13 (mm) 721 721 673 673

PERFORMANCE

5.01 Travel speed, with / without load, eco mode km/h 14 / 15.5 14 / 15 14 / 15.5 13.5 / 14.5

5.01.1 Travel speed, with / without load, pro mode km/h 15 / 16.5 15 / 16 15 / 16.5 14.5 / 15.5

5.02 Lifting speed, with / without load, eco mode m/s 0.30 / 0.41 0.28 / 0.41 0.30 / 0.41 0.27 / 0.40

5.02.1 Lifting speed, with / without load, pro mode m/s 0.33 / 0.45 0.33 / 0.45 0.33 / 0.45 0.31 / 0.45

5.03 Lowering speed, with / without load, eco mode m/s 0.52 / 0.47 0.52 / 0.47 0.52 / 0.47 0.51 / 0.5

5.03.1 Lowering speed, with / without load, pro mode m/s 0.55 / 0.5 0.55 / 0.5 0.55 / 0.5 0.55 / 0.5

5.05 Rated drawbar pull, with / without load, eco mode N 4,900 / 5,500 4,800 / 5,400 4,900 / 5,500 4,700 / 5,300

5.05.1 Rated drawbar pull, with / without load, pro mode N 4,900 / 5,500 4,800 / 5,400 4,900 / 5,500 4,700 / 5,300

5.06 Maximum drawbar pull, with / without load (5 min short duty), eco mode N 14,500 / 14,800 14,400 / 14,700 14,500 / 14,800 14,400 / 14,700

5.06.1 Maximum drawbar pull, with / without load (5 min short duty), pro mode N 14,500 / 14,800 14,400 / 14,700 14,500 / 14,800 14,400 / 14,700

5.07 Gradeability, with / without load, eco mode % 8.1 / 13.5 7.5 / 13.5 8.1 / 13.5 7.1 / 12.7

5.07.1 Gradeability, with / without load, pro mode % 9.4 / 15.8 8.8 / 15.8 9.4 / 15.8 8.4 / 15

5.08 Maximum gradeability, with / without load, eco mode % 12.5 / 20.4 12.1 / 20.0 12.5 / 20.4 11.4 / 18.9


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5.08.1 Maximum gradeability, with / without load, pro mode % 13.7 / 23.9 13.2 / 23.4 13.7 / 23.4 12.5 / 22.2

5.09 Acceleration time (10 metres) with / without load, eco mode s 5.7 / 4.8 6.0 / 5.2 5.7 / 4.8 6.4 / 5.5

5.09.1 Acceleration time (10 metres) with / without load, pro mode s 5.5 / 4.8 5.8 / 5.2 5.5 / 4.8 6.1 / 5.5

5.10 Service brakes (mechanical / hydraulic / electric / pneumatic Electric Electric Electric Electric

ELECTRIC MOTORS

6.01 Drive motor capacity (60 min. short duty), eco / pro mode kW 14.5 / 18.0 14.5 / 18.0 14.5 / 18.0 14.5 / 18.0

6.02 Lift motor output at 15% duty factor, eco / pro mode kW 20 / 24 20 / 24 20 / 24 20 / 24

6.03 Battery to DIN 43531/35/36 A/B/C/no A 43536 A 43536 A 43536 A 43536

6.04 Battery voltage / capacity at 5-hour discharge V / Ah 80 / 930 80 / 930 80 / 930 80 / 930

6.05 Battery weight kg 2,178 2,178 2,178 2,178

6.06 Energy consumption according to VDI 60 cycle kWh / h 12.1 < 12.5 < 12.5 13.15

MISCELLANEOUS

8.01 Type of drive control Impulse / AC Impulse / AC Impulse / AC Impulse / AC

8.02 Maximum operating pressure for attachments bar 200 200 200 200

8.03 Oil flow for attachments l / min 30 30 30 30

8.04 Noise level, value at operator’s ear (EN 12053) dB(A) < 70 < 70 < 70 < 70

8.05 Towing coupling design / DIN type, ref. 15170 / H 15170 / H 15170 / H 15170 / H

1 Additional (+) 31 mm with Triplex mast type * This specification sheet provides details of the standard truck specification in accordance with VDI Guideline 2198.


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Ast Working aisle width with load

Wa Turning radius

x Load distance, axle to fork face

I6 Pallet length (800 or 1,000 mm)

a Safety clearance = 2 x 100 mm

b12 Pallet width (1,200 mm)


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2 Energy consumption, noise and vibrations

ENERGY CONSUMPTION (ACCORDING TO VDI2198)

Model Consumption

40(C) 2 11 kWh / h

45(C) 2 12,1 kWh / h

50 2 / 40S 2 < 12,5 kWh / h

50S 2 13,15 kWh / h

NOISE LEVEL, VALUE AT OPERATOR’s EAR (EN12053) NOISE LEVEL dB(A)

40(C) 2 / 45(C) 2 / 50 2 / 40S 2 / 50S 2 < 70


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3 Mast availability chart

• Available option

O Standard equipment

E Available, option may extend lead time

― Not available

CSM Contact CSM department

MAST TYPE CODE 40(C) 2 45(C) 2 50 2 40S 2 50S 2

Simplex 2SP280 • • • • • 2SP300 • • • • • 2SP350 • • • • • 2SP400 • • • • • 2SP450 • • • • • 2SP500 • • • • • 2SP550 • • • • • 2SP600 • • • • • 2SP650 • • • • •

Duplex 2FP270 ― ― ― ― • 2FP280 • • • • ―

2FP300 • • • • • 2FP350 • • • • • 2FP400 • • • • • 2FP450 • • • • • 2FP500 • • • • • 2FP550 • • • • •

Triplex 3FP390 ― ― ― ― • 3FP410 ― ― ― ― • 3FP420 • • • • ―

3FP440 ― ― ― ― • 3FP520 ― ― ― ― • 3FP530 • • • • ―

3FP560 ― ― ― ― •

3FP570 • • • • ―

3FP590 ― ― ― ― • 3FP620 ― ― ― ― • 3FP640 • • • • ―

3FP670 ― ― ― ― • 3FP720 • • • • ―


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4 Option availability chart

NOTE: Refer to the Option Manual for option specifications




― Not available

CSM Contact CMS department

4.1 Battery exchange

BATTEY EXCHANGE CODE * 40(C) 2 45(C) 2 50 2 40S 2 50S 2

Battery Exchanging Preparation

Battery trolley prepared for SnapFit battery pick up

SWE • • • • •

Battery crane trolley for SnapFit to crane battery lift

SWE/CR • • • • •

Roller-guided exchange system BATT/ROLLS • • • • •

Battery SnapFit Replace

SnapFit adapter and T-parking battery stand

SNAPFIT • • • • •

Battery trolley and T-parking battery stand

SNAPFIT/2 • • • • •

Crane Battery Replace

SnapFit adapter SNAPFIT/CR • • • • •

Additional Battery Replacement Options

T-parking stand T-PARK • • • • • Detachable battery door, manual, recommended with roller based exchange system

BATT/DOOR E E E E E

Fork shoe for battery changing device with crane

BCD/CR E E E E E

Battery crane beam, suitable for crane lifting out of maintenance position

BEAM CSM E E E E E


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BATTEY EXCHANGE CODE * 40(C) 2 45(C) 2 50 2 40S 2 50S 2

Special Charging Option

Comfort Battery Charging CHARGE/C E E E E E

4.2 Lighting system

LIGHTING SYSTEM CODE * 40(C) 2 45(C) 2 50 2 40S 2 50S 2

LED Working Lights, 20W, OHG 2 Front

LED/F • • • • •

LED Working Lights, 20W, OHG 2 Front + 2 Rear

LED/F/R • • • • •

LED Working + Reversing Lights LED/F/REV • • • • •

LED Reversing Lights LED/REV • • • • •

Spot Working H-Lights, 70W, OHG 2 Front

WRK/F • • • • •

Spot Working H-Lights, 70W, OHG 2 Front + Rear

WRK/F/R • • • • •

Spot Working H-Lights + Reversing Lights

WRK/F/REV • • • • •

Spot Reversing Lights WRK/REV • • • • • Flash Light OHG STRB • • • • •

Beacon, rotating LED LEDRB • • • • •

Road Light Set RLDC • • • • •

4.3 Electrical system

ELECTRICAL SYSTEM CODE * 40(C) 2 45(C) 2 50 2 40S 2 50S 2

DC/DC Converter 12V/150W, front right OHG

DC150W • • • • •

DC/DC Converter 12V/150W, rear compartment

DC150W/R • • • • •

DC/DC Converter 24V/150W, front right OHG

DC150W24 • • • • •

DC/DC Converter 24V/150W, rear compartment

DC150W24/R • • • • •

4.4 Electronic system

ELECTRONIC SYSTEM CODE * 40(C) 2 45(C) 2 50 2 40S 2 50S 2

Pin code access PIN E E E E E

Auxiliary Fan FAN • • • • •

Premium Display, automatic park break

PREMIUM/D O O O O O


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ELECTRONIC SYSTEM CODE * 40(C) 2 45(C) 2 50 2 40S 2 50S 2

Basic Display, mechanical break BASIC/D • • • • ―

ECO Package ECO/PACK O O O O O

PRO Option Package (Drive/Lift motor 18/24 kW)

PRO/PACK • • • • •

Joystick Control, Special Operating Mode

SPEC/JOY • • • • •

Parameter Steering PARAM/S 1) • • / ― • • O

Double Pedal System DOUBLE/P • • • • •

NOTE:

1) Not available for 45C 2 model

4.5 Operator assistance system

OPERATOR ASSISTANCE SYSTEM CODE * 40(C) 2 45(C) 2 50 2 40S 2 50S 2

Automatic Lift Height and Cornering Speed Reduction

DRIVE/C E E E E E

Access Control (closed seat switch & belt)

ACCESS/C E E E E E

Floor Spot Front FLR/SPOT/F • • • • •

Floor Spot Rear FLR/SPOT/R • • • • •

Operator restrain system (mechanical incl. Door Summer)

SUMMER/D 2) • • • • •

Operator restrain system (only Door Summer)

SUMMER/D/L 3) • • • • •

Operator restrain system (electrical fuse)

SUMMER/D/E 4) • • • • •

Duo Safety HRS/E/DUO 5) • • • • • Travel Speed Reduction, 10 km/h LIMIT • • • • •

Audible Backup Alarm BUZ • • • • • Lift Control incl. separate tilt angel display

LIFT/C 6) E E E E E

Note:

2) Not available with Economy 2, Comfort 1/2/3, Container specification and Drive inversion 3) Only in combination with Comfort 3 and not offered with Container Specification andDrive in version 4) Open left side, not with Comfort 1/25) Not possible with Comfort 1/2/3 and container spec6) Not offered with aut.ISS and additional 3rd hydraulic function


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4.6 Frame and body

FRAME AND BODY CODE * 40(C) 2 45(C) 2 50 2 40S 2 50S 2

OHG Container design, h6=2240mm (restricted seat comfort)

HG/LOW • • • • •

Safety Glass Roof Window, h6=2335mm

ROOF • • • • •

Roof Grid (h6 + 100 mm) HG/NET • • • • •

4.7 Operator control center

OPERATOR CONTROL CENTER CODE * 40(C) 2 45(C) 2 50 2 40S 2 50S 2

Imitation Leather Seat (automatic pelvic seat belt)

O O O O O

Ergo Cloth Cover Seat SEAT/C • • • • •

LUX Imitation Leather Seat SEAT/LUX E E E E E

Seat 15° Right Rotate SWIVEL • • • • •

Handel including Horn Button BHORN E E E E E

Seat Height Increase, (OHG adapter +300mm)

HIGH/ROOF • • • • •

Rear View Mirror, inside right RVM/IR • • • • •

Rear View Mirror, outside left RVM/OL • • • • •

Rear View Mirror, outside right RVM/OR • • • • • Rear View Mirror, Panorama WVM • • • • •

Sun Visor SUN VISOR • • • • •

Electrical Heater, 1,5 kW HEAT • • • • • Inside Roof Lining AUDIO/PREP E E E E E

Radio & CD Player RADIO/CD 7) E E E E E

NOTE:

7) Only in combination with Inside Roof Lining


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4.8 Weather protection

WEATHER PROTECTION CODE * 40(C) 2 45(C) 2 50 2 40S 2 50S 2

Weather Protection Roof

Economy 1, (h6 = 2,365 mm) FR+TP • • • • •

Economy 1, Container Version (h6 = 2,240 mm)

FR+TP/LOW • • • • •

Economy 1, Raised Operator Position, (h6 = 2,665 mm)

FR+TP/HI • • • • •

Economy 2, (h6 = 2,365 mm) FR+TP&REAR • • • • •

Economy 2, Container Version (h6 = 2,240 mm)

FR+TP/LOW& REAR

• • • • •

Weather Protection Cabin

Comfort 1, (h6 = 2,365 mm) FR+TP&PVC/D& PVC/REAR

• • • • •

Comfort 1, Container Version, (h6 = 2,240 mm)

FR+TP/LOW & PVC/D & PVC/REAR

8) • • • • •

Comfort 2, (h6 = 2,365 mm) FR+TP& PVC/D&REAR

• • • • •

Comfort 2, Container Version, (h6 = 2,240 mm)

FR+TP/LOW& PVC/D&REAR

• • • • •

Comfort 2 Raised Operator Position, (h6 = 2,665 mm)

FR+TP/HI& PVC/D&REAR

• • • • •

Comfort 3, (h6 = 2,365 mm) FR+TP & STL/D & REAR

• • • • •

Comfort 3 Container Version, (h6 = 2,240 mm)

FR+TP/LOW & STL/D & REAR

• • • • •

Comfort 3 Raised Operator Position, (h6 = 2,665 mm)

FR+TP/HI& STL/D&REAR

• • • • •

Outdoor Cabin Package

Outdoor 1, (Comfort 3 +H) OUTDOOR/P • • • • •

Outdoor 2, (Comfort 3 +LED) OUTDOOR/PL • • • • •

NOTE:

8) Including low profile seat, restricted seat comfort


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4.9 Specials

SPECIALS CODE * 40(C) 2 45(C) 2 50 2 40S 2 50S 2

Cold Store Modification -20°C MODCS 9) E E E E E

Tropical Modification, up to +50°C MODHS • • • • •

TUV-DE Road Traffic Certification TUV • • • • •

Road Regulation Onboard Equipment

ROAD/KIT E E E E E

Special Paint on Panels SP/CLR • • • • •

Customer Counterweight Logo SP/LOGO CSM E E E E E

NOTE:

9) Only possible including heated Premium Display

4.10 Documentation

DOCUMENTATION CODE * 40(C) 2 45(C) 2 50 2 40S 2 50S 2

Documentation CD O O O O O

Additional Documentation CD PARTS/CAT • • • • •

Additional Operator Manual MANUAL • • • • •

Additional Spare Part List SPARE/LIST • • • • •


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5 Forks and carriages

NOTE: Refer to the Option Manual for option specifications.

Forks, prices apply per pair (2 units)




― Not available


5.1 Fork selection 125 x 50 (mm) ISO 3A

FORK SELECTION 125 X 50 (MM) ISO 3A CODE * 40(C) 2 45(C) 2 50 2 40S 2 50S 2

800 L800 • ― ― ― ―

900 L900 • ― ― ― ―

1,000 L1000 • ― ― ― ―

1,050 L1050 • ― ― ― ―

1,100 L1100 • ― ― ― ―

1,150 L1150 O ― ― ― ―

1,200 L1200 • ― ― ― ―

5.2 Fork selection 150 x 50 (mm) ISO 3A


800 L800/L • • • • ―

900 L900/L • • • • ―

1,000 L1000/L • • • • ―

1,050 L1050/L • • • • ―

1,100 L1100/L • • • • ―

1,150 L1150/L • O O O ―

1,200 L1200/L • • • • ―

1,300 L1300 • ― ― ― ―

1,400 L1400 • ― ― ― ―

1,500 L1500 • ― ― ― ―


19 (32)


1,600 L1600 • ― ― ― ―

1,700 L1700 • ― ― ― ―

1,800 L1800 • ― ― ― ―

1,900 L1900 • ― ― ― ―

2,000 L2000 • ― ― ― ―

2,100 L2100 • ― ― ― ―

2,200 L2200 • ― ― ― ―

2,300 L2300 • ― ― ― ―

2,400 L2400 • ― ― ― ―

5.3 Fork selection 150 x 60 (mm) ISO 3A / ISO 4A

* 40(C) 2 45(C) 2 50 2 40S 2 50S 2

FORK SELECTION 150 X 60 (MM) ISO 3A CODE ISO 4A

800 L800/L ― • • • • 900 L900/L ― • • • •

950 L950/L ― ― ― ― •

1,000 L1000/L ― • • • • 1,050 L1050/L ― • • • •

1,100 L1100/L ― • • • •

1,150 L1150/L ― • • • • 1,200 L1200/L ― • • • •

1,300 L1300 ― • • • •

1,400 L1400 ― • • • • 1,500 L1500 ― • • • •

1,600 L1600 ― • • • • 1,700 L1700 ― • • • •

1,800 L1800 ― • • • •

1,900 L1900 ― • • • • 2,000 L2000 ― • • • •

2,100 L2100 ― • • • •

2,200 L2200 ― • • • • 2,300 L2300 ― • • • •

2,400 L2400 ― • • • •


20 (32)

5.4 Fork de-selection

FORK / MAST DE-SELECTION CODE * 40(C) 2 45(C) 2 50 2 40S 2 50S 2

Fork Deleting FX • • • • •

5.5 Attachments

ATTACHMENTS CODE * 40(C) 2 45(C) 2 50 2 40S 2 50S 2

Truck Coupling CSM • • • • •

Attachment Plug CSM • • • • •

Installation Attachment CSM E E E E E

Installation Telescopic Forks CSM E E E E E

Standard Fork Carriage Deleting CSM E E E E E

Special Fork Handling & Installation CSM E E E E E

Special Fork Extension Handling & Installation

CSM E E E E E

5.6 Fork positioner

FORK POSITIONER CODE * 40(C) 2 45(C) 2 50 2 40S 2 50S 2

Fork Positioner Kaup 4.8T FP135 CSM E E E E ―

Fork Positioner Kaup 6T CSM ― ― ― ― E

5.7 Sideshift

SIDESHIFT CODE * 40(C) 2 45(C) 2 50 2 40S 2 50S 2

ISS, 1,260 mm wide, ISO 3A, 4 Rollers

INSS126 • • ― ― ―


INSS126 ― ― • • ―


INSS126 ― ― ― ― •

Hooked on SS, 1,260 mm wide, ISO 3A

SS126 • • • • ―

Hooked on SS, 1,260 mm wide, ISO 4A

SS126 ― ― ― ― •


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5.8 Fork carriage

FORK CARRIAGE CODE * 40(C) 2 45(C) 2 50 2 40S 2 50S 2

1,260 mm wide, ISO 3B, 4 Rollers LBR126B 11) • • ― ― ―

1,260 mm wide, ISO 3B, 6 Rollers LBR126B 11) ― ― • • ―

1,260 mm wide, ISO 4B, 6 Rollers LBR126B CSM ― ― ― ― E

NOTE:

11) B Fork designee required

5.9 Load guard

LOAD GUARD CODE * 40(C) 2 45(C) 2 50 2 40S 2 50S 2

ISO 3A, w=1260 mm BACKREST 12) • • • • ―

ISO 4A, w=1260 mm BACKREST 12) ― ― ― ― • ISO 3A, w=1300 mm 13) BACKREST CSM E E E E ―

ISO 4A, w=1300 mm 13) BACKREST CSM ― ― ― ― E

NOTE:

12) Not possible in combination with fork positioned 13) Suitable for Kaup Fork Positioner

5.10 Hydraulic

HYDRAULIC CODE * 40(C) 2 45(C) 2 50 2 40S 2 50S 2

3V+1 Function, ISS with fixed connections, incl. hose guide

3V/FC & 3V/P • • • • •

3V+1 Function, Carriage with exchangeable connections, incl. hose guide

3V/FC & 3V/P • • • • •

3V + Valve for additional hydraulic function, without hose guide

3V/FC • • • • •

4V+2 Function, ISS with fixed / exchangeable connections, incl. hose guide

4V/FC & 4V/P • • • • •

4V+2 Function, Carriage with exchange / exchange connections, incl. hose guide

4V/FC & 4V/P • • • • •

4V +Valve for additional hydraulic function, without hose guide

4V/FC • • • • •

Approval function for 2 Function CLAMP/LOCK • • • • •


22 (32)

HYDRAULIC CODE * 40(C) 2 45(C) 2 50 2 40S 2 50S 2

Additional 3 hydraulic function, hose guide incl.

5V/FC & 5V/P E E E E E

Load cushioning (hydraulic accumulator)

HYD/ACC • • • • •

2 Way Control Valve, Joystick control integrated in armrest

2V/AJC • • • • •


3V/AJC • • • • •


4V/AJC • • • • •


5V/AJC • • • • •


23 (32)

6 Wheels

NOTE: Refer to the Option Manual for option specifications




― Not available


WHEELS CODE * 40(C) 2 45(C) 2 50 2 40S 2 50S 2

Tyres

SE Tyres, wide at front 28x12.5-15 XU/US • • ― ― ―

SE Tyres, front 250/70-15, rear 21x8-9, non marking

NM/US 14) • • ― ― ―

SE Tyres, front 28x12,5-15, rear 21x8-9, non marking

NM/US 14) ― • • ― ―

SE Tyres, front 28x12,5-15, rear 23x10-12, non marking

NM/US 14) ― • ― • •

SE Tyres, wide at front, 28x12.5-15,non marking, only in combination with SE Tyres, frond 250/70-15, rear 21x8-9

NM/US/WD 14)

• ― ― ― ―

Twin tyres 15)

SE Twin Tyres , front 7.00-15 SPEUD • • ― ― ―

SE Twin Tyres , front 7.00-15 SPEUD ― • • • • SE Twin Tyres, front 7.00-15, rear 21x8-9, non marking

NM/SPEUD 14) • • ― ― ―

SE Twin Tyres, front 7.00-15, rear 21x8-9, non marking

NM/SPEUD 14) ― • • ― ―

SE Twin Tyres, front 7.00-15, rear 23x10-12, non marking

NM/SPEUD 14) ― ― ― • •

NOTE:

14) Including ‘earthing strip’ option, not suitable for explosion-proof version 15) Truck width min. 1,650 mm if equipped with twin front wheels


24 (32)

7 Ground pressure

NOTE: All values correspond to standard truck configuration incl. Driver & 3,000 mm mast.

KG / CM2 40C 2 40 2* 45C 2 45 2 50 2 40S 2 50S 2

Front axle, without load 3,553 3,706 3,659 3,776 3,772 3,891 3,932

Rear axle, without load 3,173 2,995 3,527 3,385 3,777 3,285 4,104

Front axle, with load 9,790 9,786 10,668 10,609 11,355 10,086 11,660

Rear axle, with load 1,016 995 1,098 1,133 1,273 1,170 1,456


25 (32)

8 Battery dimensions




― Not available


DIN 43536 40C 2 40 2* 45C 2 45 2 50 2 40S 2 50S 2

700-775 Ah, 80V, 5PzS, 1,863 kg (-5/+8%) • ― • ― ― ― ―

840-930 Ah, 80V, 6PzS, 2,178 kg (-5/+8%) ― • ― • • • •

BATTERY COMPARTMENT DIMENSIONS

EP40C 2 / EP45C 2 Length (min) mm 1,028

Width (min) mm 855

Height (min) mm 784

Minimum weight kg 1,863

EP40 2 / 45 2 / 50 2

EP40S 2 / EP50S 2

Length (min) mm 1,028

Width (min) mm 999

Height (min) mm 784

Minimum weight kg 2,178


26 (32)

9 Mast capacity charts

h1 Height with mast lowered h2 Standard free lift h3 Lift height h4 Height with mast raised h5 Full free lift Q Lifting capacity, rated load c Load centre (distance)


27 (32)

EP40C 2 / EP40 2

Mast type h3

mm h1

mm h4

mm h2 / h5

mm

Q @ c = 500 mm

kg

Simplex

2,750 2,125 3,425 150 4,000

3,000 2,250 3,675 150 4,000

3,500 2,500 4,175 150 4,000

4,000 2,750 4,675 150 4,000

4,500 3,000 5,175 150 4,000

5,000 3,250 5,675 150 4,000

5,500 3,500 6,175 150 3,850

6,000 3,750 6,675 150 3,700

6,500 4,000 7,175 150 N/A

Duplex

2,775 2,100 3,495 1,380 4,000

3,025 2,225 3,745 1,505 4,000

3,525 2,475 4,245 1,755 4,000

4,025 2,725 4,745 2,005 4,000

4,525 2,975 5,245 2,255 4,000

5,025 3,225 5,745 2,505 N/A

5,525 3,475 6,245 2,755 N/A

Triplex

4,150 2,100 4,870 1,380 4,000

4,855 2,335 5,575 1,615 3,920

5,275 2,475 5,995 1,755 3,890

5,650 2,600 6,370 1,880 3,750

6,400 2,850 7120 2,130 3,550

7,180 3,110 7,900 2,390 3,200


28 (32)

EP45C 2 / EP45 2

Mast type h3

mm h1

mm h4

mm h2 / h5

mm Q @ c = 500 mm

kg

Simplex

2,750 2,125 3,410 150 4,500

3,000 2,250 3,660 150 4,500

3,500 2,500 4,160 150 4,500

4,000 2,750 4,660 150 4,500

4,500 3,000 5,160 150 4,500

5,000 3,250 5,660 150 4,500

5,500 3,500 6,160 150 4,100

6,000 3,750 6,660 150 N/A

6,500 4,000 7,160 150 N/A

Duplex

2,775 2,100 3,480 1,380 4,500

3,025 2,225 3,730 1,505 4,500

3,525 2,475 4,230 1,755 4,500

4,025 2,725 4,730 2,005 4,500

4,525 2,975 5,230 2,255 4,500

5,025 3,225 5,730 2,505 N/A

5,525 3,475 6,230 2,755 N/A

Triplex

4,150 2,100 4,855 1,380 4,500

4,855 2,335 5,560 1,615 4,420

5,275 2,475 5,980 1,755 4,300

5,650 2,600 6,355 1,880 4,200

6,400 2,850 7,105 2,130 4,000

7,180 3,110 7,885 2,390 3,200


29 (32)

EP40S 2 / EP50 2 EP40S 2 EP50 2

Mast type h3

mm h1

mm h4

mm h2 / h5

mm Q @ c = 600 mm

kg Q @ c = 500 mm

kg

Simplex

2,750 2,125 3,560 150 4,000 4,990

3,000 2,250 3,810 150 4,000 4,990

3,500 2,500 4,310 150 4,000 4,990

4,000 2,750 4,810 150 4,000 4,990

4,500 3,000 5,310 150 4,000 4,990

5,000 3,250 5,810 150 4,000 4,900

5,500 3,500 6,310 150 3,850 4,800

6,000 3,750 6,810 150 3,700 4,600

6,500 4,000 7,310 150 N/A N/A

Duplex

2,775 2,100 3,630 1,230 4,000 4,990

3,025 2,225 3,880 1,355 4,000 4,990

3,525 2,475 4,380 1,605 4,000 4,990

4,025 2,725 4,880 1,855 4,000 4,990

4,525 2,975 5,380 2,105 4,000 4,990

5,025 3,225 5,880 2,355 N/A N/A

5,525 3,475 6,380 2,605 N/A N/A

Triplex

4,150 2,100 5,005 1,230 4,000 4,990

4,855 2,335 5,710 1,465 3,920 4,990

5,275 2,475 6,130 1,605 3,890 4,750

5,650 2,600 6,505 1,730 3,750 4,610

6,400 2,850 7,255 1,980 3,550 4,300

7,180 3,110 8,035 2,240 3,200 4,000


30 (32)

EP50S 2

Mast type h3

mm h1

mm h4

mm h2 / h5

mm Q @ c = 600 mm

kg

Simplex

2,750 2,125 3,575 150 5,000

3,000 2,250 3,825 150 5,000

3,500 2,500 4,325 150 5,000

4,000 2,750 4,825 150 5,000

4,500 3,000 5,325 150 5,000

5,000 3,250 5,825 150 5,000

5,500 3,500 6,325 150 N/A

6,000 3,750 6,825 150 N/A

6,500 4,000 7,325 150 N/A

Duplex

2,725 2,100 3,600 1,225 5,000

2,975 2,225 3,845 1,350 5,000

3,475 2,475 4,345 1,600 5,000

3,975 2,725 4,845 1,850 5,000

4,475 2,975 5,345 2,100 5,000

4,975 3,225 5,845 2,350 5,000

5,475 3,475 6,345 2,600 N/A

Triplex

3,930 2,060 4,805 1,185 5,000

4,050 2,100 4,925 1,225 5,000

4,425 2,225 5,295 1,350 5,000

5,175 2,475 6,045 1,600 5,000

5,550 2,600 6,425 1,725 N/A

5,925 2,725 6,795 1,850 N/A

6,200 2,815 7,075 1,940 N/A

6,675 2,975 7,545 2,100 N/A

For more information on this range visit: www.catliftdealer.com www.catlifttruck.com

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