special tool manual

8/14/2019 Special Tool Manual

1/66

Geely Special Tools Application Guide

Geely Repair Method1


2/66

Remarks

LC CK MK FC EC718

EC718-RV LC CK MK FC EC718


EC718-RV

1

GL201-001

Input

shaft

oil seal

installe

r

1

Trans

missi

on

tool

JLS160G

JLS160G

JLS160G,JLS16

0A

JLS170

JLS170B

JLS170B

Inputshaftoilse

al

Inputshaftoilse

al

Inputshaftoilse

al

Inputshaftoilse

al

Inputshaftoilse

al

Inputshaftoilse

al

Application introduction

Use tool GL201-001 together with GL301-002. Then tap the end of the handle with hammer to make the oil seal into the position. Please

refer to the following graphic.

SNPart

NO. Name Graphic Qty

ComponentCate

gory

PurposeInstallation input shaft oil seal

Model Assembly

GL201-001

GL301-002

2


3/66

Remarks

LC CK MK FC EC

718

EC718-

RV LC CK MK FC

EC

718

EC718-

RVLC CK MK FC

EC

718

EC718

-RV

2

GL201-002

Mainsh

aft

bearing

(right

side)

outside

ring

remover

1

Trans

missi

on

tool

JLS160G

JLS160G

JLS160G,JLS160A

JLS170

JLS170B

JLS170B

Mainshaftbearing(L)outsidering






PurposeRemove Mainshaft bearing (right side) outside ring

SNPart

NO. Name Graphic


Use GL201-002 together with a wrench. Rotate the nut and pull out the outside ring. Please refer to the following graphic.

Qty Cate

gory

Model Assembly Component

GL201-002

3


4/66

Remarks

LC CK MK FC EC

718EC718-

RV LC CK MK FC EC

718EC718-

RV LC CK MK FCEC

718EC718

-RV

3

GL201-003

Mainsh

aft

bearing

(right

side)

outside

ringinstalle

r

1

Trans

missi

on

tool

JLS160G

JLS160G

JLS160G,JLS160A

JLS170

JLS170B

JLS170B








Use GL201-003 together with GL301-002. Then tap the end of the handle with hammer to make bearing outside ring into the position. Please refer to

the following graphic.

Part

NO.

Name Graphic Qty

Component

PurposeInstallation Mainshaft bearing (right side) outside ring

SN Cate

gory

Model Assembly

GL201-003

GL301-002

4


5/66

Remarks

LC CK MK FC EC718EC718-RV LC CK MK FC EC718

EC718-RV LC CK MK FC EC718EC718-RV

4

GL201-004

Mainsh

aft

adjust

tool

1

Trans

missi

on

tool

JLS160G

JLS160G

JLS160G,JLS160A

JLS170

JLS170B

JLS170B

Mainshaftpretens

ionnut

Mainshaftpretens

ionnut

Mainshaftpretens

ionnut

Mainshaftpretens

ionnut

Mainshaftpretens

ionnut

Mainshaftpretens

ionnut


The end (5) of GL201-004 is used with transmission JLS170B. The end (3) of GL201-004 is used with transmission JLS160GJLS160AJLS170.

Please refer to the following graphic.

Cate

gory

Model

PurposeAdjust mainshaft pretension nut

NameSNPart

NO.

Graphic Qty

Assembly Component

GL201-004

5


6/66

Remarks



5

GL201-005

Differe

ntial oil

seal

(right

side)

installe

r

1

Trans

missi

on

tool

JLS160G

JLS160G

JLS160G,JLS160A

JLS170

JLS170B

JLS170B

differentialoilseal(R)







Use GL201-005 together with GL301-002. Then tap the end of the handle with hammer to make oil seal into the position. Please refer to the following graphic.

Component

PurposeInstallation differential oil seal (right side)

Qty Cate

gory

Model Assembly

SNPart

NO.

Name Graphic

GL301-002

GL201-005

6


7/66

Remarks



6

GL201-006

Differe

ntial oil

seal

(left

side)

installe

r

1

Trans

missi

on

tool

JLS160G

JLS160G

JLS160G,JLS160A

JLS170

JLS170B

JLS170B

Differentialoilseal(L)







Use GL201-006 together with GL301-002. Then tap the end of the handle with hammer to make oil seal into the position. Please refer to the following graphic.

Assembly Component

PurposeInstallation differential oil seal (left side)

SNPart

NO.

Name Graphic Qty Cate

gory

Model

GL301-002

GL201-006

7


8/66

Remarks

LC CK MK FC EC

718EC718-RV LC CK MK FC

EC

718EC718-RV LC CK MK FC EC718 EC718-RV

7

GL201-0

07

Gear

shift

and

gear

selecto

r oil

sealinstalle

r

2

Trans

missi

on

tool

JLS160G

JLS160G

JLS160G,JLS160A

JLS170

JLS170

B

JLS170

B

Gearshiftandgearse

lectoroilseal

Gearshiftandgearse

lectoroilseal

Gearshiftandgearse

lectoroilseal

Gearshiftandgearse

lectoroilseal

Gearshiftandgearse

lectoroilseal

Gearshiftandgearse

lectoroilseal

Assembly Component

PurposeInstall gear shift and gear selector oil seal

SNPart

NO.


gory

Model


The A end of GL201-007-02 is used with transimission gear shift oil

seal. Please refer to the following graphic.

The B end of GL201-007-02 is used with transimission gear selector

oil seal. Please refer to the following graphic.

GL201-007 GL201-007

GL201-007-02

8


9/66

Remarks

LC CK MK FC EC718

EC718-RV

LC CK MK FC EC718

EC718-RV

LC CK MK FC EC718

EC718-RV

8

GL201-008

Installa

tion

adapter

(short

pipe)

1

Gene

ral

Tool

Assembly Component

PurposeUsed as extender when instalingl transmission or other bearing gear


Use GL201-008 together with other tools. Please refer to the following graphic.

SNPart


Cate

gory

Model

GL201-008

9


10/66

Remarks

LC CK MK FC EC

718

EC718-

RV LC CK MK FC EC

718

EC718-

RV LC CK MK FCEC

718EC718

-RV

9

GL201-009

Installa

tion

adapter

(long

pipe)

1

Gene

ral

Tool

Component

PurposeUsed as extender when instalingl transmission or other bearing gear.


Same function as GL201-008. Select to use the two adpaters according to the length of the shaft

and the space.

Qty Cate

gory

Model Assembly

SNPart

NO.

Name Graphic

GL201-009

10


11/66

Remarks

LC CK MK FC EC718



EC718-RV

10

GL201-010

Installa

tion

adapter

(cover)

1

Gene

ral

Tool

Assembly Component

PurposeInstall transmission and other bearing gear.

SNPart


Cate

gory

Model


Use GL201-010 together with GL201-008 and GL201-009 or other tools. Please refer to the following

graphic.

GL201-010

11


12/66

Remarks

LC CK MK FC EC

718

EC718-

RV LC CK MK FC EC

718

EC718-

RV LC CK MK FCEC

718EC718

-RV

11

GL201-011

Input

shaft/m

ainshaf

t gear

installe

r

1

Trans

missi

on

tool

JLS160G

JLS160G

JLS160G,JLS160A

JLS170

JLS170B

JLS170B

Inputshaft/mainsh

aftgear

Inputshaft/mainsh

aftgear

Inputshaft/mainsh

aftgear

Inputshaft/mainsh

aftgear

Inputshaft/mainsh

aftgear

Inputshaft/mainsh

aftgear


Put gear shaft on the tool of GL201-022, together with GL201-011, GL201-008 and GL201-010 to make gear into the position. Please refer to the

following graphic.

Assembly Component

PurposeInstall input shaft/mainshaft gear

Model

SNPart

NO.


gory

GL201-010

GL201-011

GL201-022

GL201-008

12


13/66

Remarks

LC CK MK FC EC

718

EC718-

RV LC CK MK FC EC

718

EC718-

RV LC CK MK FCEC

718EC718

-RV

12

GL201-012

Input

shaft

bearing

(right

side)

installe

r

1

Trans

missi

on

tool

JLS160G

JLS160G

JLS160G,JLS160A

JLS170

JLS170B

JLS170B

Inputshaftbearin

g(R)

Inputshaftbearin

g(R)

Inputshaftbearin

g(R)

Inputshaftbearin

g(R)

Inputshaftbearin

g(R)

Inputshaftbearin

g(R)

Assembly Component

PurposeInstall input shaft bearing (right side)

SNPart

NO.


gory

Model


Use GL201-012 together with GL201-008 and GL201-010 to make gear into the position. Please refer to the

following graphic.

GL201-012GL201-022

GL201-008GL201-010

13


14/66

Remarks

LC CK MK FC EC

718

EC718-

RV LC CK MK FC EC

718

EC718-

RV LC CK MK FCEC

718EC718

-RV

13

GL201-013

Input

shaft/m

ainshaf

t

bearing

(left

side)remov

er

1

Trans

missi

on

tool

JLS160G

JLS160G

JLS160G,JLS160A

JLS170

JLS170B

JLS170B

Inputshaft/mainshaftbearing(L)







Support with GL201-016 and make A side of GL201-013 center-aligned to

the left side of input shaft to extrude the left bearing of input shaft. Please

refer to the following graphic.

Assembly Component

PurposeRemove input shaft/mainshaft bearing (left side)

SNPart

NO.


gory

Model

Make B side of GL201-013 center-aligned to the left side

of mainshaft to extrude the left bearing of mainshaft.

Please refer to the following graphic.

GL201-013 GL201-013

14


15/66

Remarks

LC CK MK FC EC

718

EC718-

RV LC CK MK FC EC

718

EC718-

RV LC CK MK FCEC

718EC718

-RV

14

GL201-014

Mainsh

aft

bearing

(right

side)

remov

er

1

Trans

missi

on

tool

JLS160G

JLS160G

JLS160G,JLS16

0A

JLS170

JLS170B

JLS170B

Mainshaftbearing

(R)

Mainshaftbearing

(R)

Mainshaftbearing

(R)

Mainshaftbearing

(R)

Mainshaftbearing

(R)

Mainshaftbearing

(R)

Qty Cate

gory

Model Assembly

SNPart

NO.

Name

Use GL201-014 together with GL201-010. Make tool center-aligned with

mainshaft to make the bearing into the position. Please refer to the

following graphic.


Use GL201-014 together with GL201-016. Use chuck to lock the bearing inner ring.

Make tool center-aligned with mainshaft to extrude the bearing. Please refer to the

followin ra hic.

Component

PurposeInstall and remove mainshaft bearing (right side)

Graphic

GL201-014

GL201-014

GL201-022

GL201-016

GL201-010

15


16/66

Remarks

LC CK MK FC EC

718

EC718-

RV LC CK MK FC

EC

718

EC718-

RVLC CK MK FC

EC

718EC718

-RV

15

GL201-015

Diiffere

ntial

bearing

(both

sides)

installe

r

1

Trans

missi

on

tool

JLS160G

JLS160G

JLS160G,JLS160A

JLS170

JLS170B

JLS170B

Diifferentialbearing(both

sides


sides)


sides)


sides)


sides)


sides)

Component

PurposeInstall diifferential bearing (both sides)

Assembly

Qty Cate

gory

Model

SNPart

NO. Name Graphic


Use GL201-015 together with GL201-008 and GL201-010. Make tool center-aligned with differential bearing to make the bearing

into the osition. Please refer to the followin ra hic.

GL201-015

GL201-010 GL201-010

GL201-015

16


17/66

Remarks

LC CK MK FC EC

718

EC718-

RV LC CK MK FC

EC

718

EC718-

RVLC CK MK FC

EC

718

EC718

-RV

16

GL201-016

Chuck 1

Gene

ral

Tool

PurposeUsed as support when install and remove the bearing or gear, etc.


When using chuck, do make it horizontal and fasten the nut. Please refer to the following graphic.

Qty Cate

gory

Model Assembly

SNPart

NO. Name Graphic

Component

GL201-016

GL201-016

17


18/66

Remarks

LC CK MK FC EC

718

EC718-

RV LC CK MK FC

EC

718

EC718-

RVLC CK MK FC

EC

718

EC718

-RV

17

GL201-017

Differe

ntial

bearing

remov

er

2

Trans

missi

on

tool

JLS160G

JLS160G

JLS160G,JLS160A

JLS170

JLS170B

JLS170B

differentialbearing

differentialbearing

differentialbearing

differentialbearing

differentialbearing

differentialbearing

PurposeRemove differential bearing



Fix GL201-017. Use wrench to rotate the screw to pull out the bearing. Please refer to the

following graphic.

SNPart


Cate

gory

GL201-017-02

GL201-017-01

18


19/66

Remarks

LC CK MK FC EC

718

EC718-

RV LC CK MK FC

EC

718

EC718-

RVLC CK MK FC

EC

718

EC718

-RV

18

GL201-018

Differe

ntial

axis

pin

remov

er

(Punch

)

1

Trans

missi

on

tool

JLS160G

JLS160G

JLS160G,JLS160A

JLS170

JLS170B

JLS170B

differential

differential

differential

differential

differential

differential

SN Cate

gory

Model Component

PurposeRemove differential axis pin


3mm punch.

Part


Assembly

GL201-018

19


20/66

Remarks

LC CK MK FC EC

718

EC718-

RV LC CK MK FC

EC

718

EC718-

RVLC CK MK FC

EC

718EC718

-RV

19

GL201-019

Gear

shift

punch

1

Trans

missi

on

tool

JLS160G

JLS160G

JLS160G,JLS160A

JLS170

JLS170B

JLS170B

Gearshift

Gearshift

Gearshift

Gearshift

Gearshift

Gearshift

QtySNPart

NO.

Component

PurposeRemove gear shift axis pin


5mm punch

Name Graphic Cate

gory

Model Assembly

GL201-019

20


21/66

Remarks

LC CK MK FC EC

718

EC718-

RV LC CK MK FC

EC

718

EC718-

RVLC CK MK FC

EC

718EC718

-RV

20

GL201-020

Speed

sensor

remov

er

1

Trans

missi

on

tool

JLS160G

JLS160G

JLS160G,JLS160A

JLS170

JLS170B

JLS170B

Speedsensor

Speedsensor

Speedsensor

Speedsensor

Speedsensor

Speedsensor

Component

PurposeRemove speed sensor

Name Graphic


Use GL201-020 together with wrench. Rotate the nut to pull out the speed sensor. Please refer to

the following graphic.

Qty Cate

gory

Model Assembly

SNPart

NO.

GL201-020

21


22/66

Remarks

LC CK MK FC

EC

718

EC718-

RV LC CK MK FC

EC

718

EC718-

RV LC CK MK FC

EC

718

EC718

-RV

21

GL201-021

Circlip

remov

er

1

Trans

missi

on

tool

JLS160G

JLS160G

JLS160G,JLS160A

JLS170

JLS170B

JLS170B

circlip

circlip

circlip

circlip

circlip

circlip


Adjust forepaw to the correct size and fix it. Stuck circlip openings. Tapping with a hammer to remove the circlip. Please refer to the following graphic.

Model

Graphic Qty Cate

gory

PurposeRemove circlip

Assembly Component

SNPart

NO. Name

GL201-021

22


23/66

Remarks

LC CK MK FC

EC

718

EC718-

RV LC CK MK FC

EC

718

EC718-

RV LC CK MK FC

EC

718

EC718

-RV

22

GL201-022

Input

shaft/m

ainshaf

t

installa

tion

pad

1

Trans

missi

on

tool

JLS160G

JLS160G

JLS160G,JLS160A

JLS170

JLS170B

JLS170B

inputshaft/mains

haft

inputshaft/mains

haft

inputshaft/mains

haft

inputshaft/mains

haft

inputshaft/mains

haft

inputshaft/mains

haft

SNPart


Cate

gory


PurposeInstall Input shaft/mainshaft gear and bearing.


Use as pad when installing the Input shaft/mainshaft gear and bearing by using GL201-022 to

avoid broken of bearing end.

GL201-022

23


24/66

Remarks

LC CK MK FC EC

718EC718-

RV LC CK MK FC EC

718EC718-

RV LC CK MK FCEC

718EC718

-RV

23

GL301-001

Oxyge

n

sensor

socket

1Engin

e tool

MR479QA

JL481QA

JL4G18

JL4G18D

JL4G18D

oxygensensor

oxygensensor

oxygensensor

oxygensensor

oxygensensor

SNPart

NO.


gory


PurposeRemove and install oxygen sensor.


Use Gl301-001 together with wrench. Disconnect the connector to protect the harness before

rotating the wrench. Please refer to the following graphic.

GL301-001

24


25/66

Remarks

LC CK MK FC EC

718

EC718-

RV LC CK MK FC

EC

718

EC718-

RVLC CK MK FC

EC

718EC718

-RV

24

GL301-002

Genera

l

handle

1

Gene

ral

Tool


Use Gl301-001 together with other tools. If necessary, use hammer to tap the end of the handle. Please refer to the following graphic.

SN Name Graphic Qty Cate

gory

Part

NO.

ComponentAssemblyModel

GL201-009

GL201-010

GL201-007

GL201-002

GL301-014

GL301-015

GL301-003

GL301-002

25


26/66

Remarks

LC CK MK FC EC

718

EC718-

RV LC CK MK FC

EC

718

EC718-

RVLC CK MK FC

EC

718EC718

-RV

25

GL301-003

Spark

plug

jacket

seal

installe

r

1Engin

e tool

MR479QA

JL481QA

Sparkplugjacketseal

Sparkplugjacketseal

Assembly ComponentModel

Graphic Qty Cate

gorySN

Part

NO.

PurposeInstall spark plug jacket seal.

Name


Use Gl301-003 together with GL301-002. Then use hammer to tap the end of the handle to make the seal into the position. Please refer to the following graphic.

GL301-002

GL301-003

26


27/66

Remarks

LC CK MK FC

EC

718

EC718-

RV LC CK MK FC

EC

718

EC718-

RV LC CK MK FC

EC

718

EC718

-RV

26

GL301-004

Camsh

aft oil

seal

installe

r

1Engin

e tool

MR479QA

JL481QA

Camshaftoilseal

Camshaftoilseal

SN Part


Cate

gory


PurposeInstall camshaft oil seal


Coated with a layer of oil in the oil seal lip, and then use GL301-004 install the oil seal onto the cam.

GL301-004

27


28/66

Remarks

LC CK MK FC EC

718

EC718-

RV LC CK MK FC

EC

718

EC718-

RVLC CK MK FC

EC

718EC718

-RV

27

GL301-005

Air

intake

camsh

aft

gear

adjust

tool

2Engin

e tool

MR479QA

JL481QA

Camshaft

Camshaft

Camshaft

Installation :

Stable fix camshaft hexagonal section, use GL301-005-01 to rotate the

passive gear to make the fixed hole aligned. Then screw GL301-005-02.


PurposeAlign the camshaft active gear with the hole of passive gear.

Qty Cate

gorySN

Part

NO. Name Graphic


First engine timing. Then remove the two bolts with the No. 1 bearing cap,

Screw GL301-005-02 into the camshaft gear screw hole, make it into the

position.

GL301-005-01

GL301-005-02

28


29/66

Remarks

LC CK MK FC EC

718

EC718-

RV LC CK MK FC

EC

718

EC718-

RVLC CK MK FC

EC

718EC718

-RV

28

GL301-006

Valve

lifter oil

seal

remov

er

1Engin

e tool

MR479QA

JL481QA

JL4G18

JL4G18D

JL4G18D

valvelifteroilseal

valvelifteroilseal

valvelifteroilseal

valvelifteroilseal

valvelifteroilseal

valvelifteroilseal

Purpose:Remove valve lifter oil seal


Use GL301-006 to clip the valve lifter oil seal to pull it out. Please refer to the following graphic.

Qty Cate

gorySN

Part

NO. Name Graphic


GL301-006

29


30/66

Remarks

LC CK MK FC EC

718

EC718-

RV LC CK MK FC

EC

718

EC718-

RVLC CK MK FC

EC

718EC718

-RV

29

GL301-007

Valve

lifter oil

seal

installe

r

1Engin

e tool

JL4G18

JL4G18D

JL4G18D

valvelifteroilseal

valvelifteroilseal

valvelifteroilseal

Qty Cate

gorySN

Part

NO. Name Graphic

PurposeInstall valve lifter oil seal


Apply engine oil on the new seal, and set it in the GL301-007 front-end. Then install the seal onto the Valve tube.


GL301-007

30


31/66

Remarks

LC CK MK FC EC

718

EC718-

RV LC CK MK FC

EC

718

EC718-

RVLC CK MK FC

EC

718EC718

-RV

30

GL301-008

Valve

lifter oil

seal

installe

r

1Engin

e tool

MR479QA

JL481QA

valvelifteroilseal

valvelifteroilseal


SNPart

NO. Name Graphic

Cate

goryQty

PurposeInstall valve lifter oil seal


Apply engine oil on the new seal, and set it in the GL301-008 front-end. Then install the oil seal onto the valve tube.

GL301-008

31


32/66

Remarks

LC CK MK FC EC

718

EC718-

RV LC CK MK FC

EC

718

EC718-

RVLC CK MK FC

EC

718EC718

-RV

31

GL301-009

Valve

tube

remov

er and

installe

r

1Engin

e tool

JL4G18

JL4G18D

JL4G18D

Valvetube

Valvetube

Valvetube


PurposeRemove and install valve tube

Qty Cate

gorySN

Part

NO. Name Graphic


Pull out the valve lifter and put the GL301-009-01 into the valve tube. Tap with a hammer to remove the velve tube. Use GL301-009-02 to install the valve tube.

GL301-009-01

GL301-009-02

32


33/66

Remarks

LC CK MK FC EC

718

EC718-

RV LC CK MK FC

EC

718

EC718-

RVLC CK MK FC

EC

718EC718

-RV

32

GL301-010

Valve

tube

remov

al and

installe

rs

1Engin

e tool

MR479QA

JL481QA

Valvetube

Valvetube

PurposeRemove and install valve tube


Pull out the valve lifter and put the GL301-010-01 into the valve tube. Tap with a hammer to remove the velve tube. Use GL301-010-02 to install the valve tube.

SN Part


Cate

gory


GL301-010-01

GL301-010-

33


34/66

Remarks

LC CK MK FC EC

718

EC718-

RV LC CK MK FC

EC

718

EC718-

RVLC CK MK FC

EC

718EC718

-RV

33

GL301-011

Valve

clearan

ce

adjust

ment

tool

2Engin

e tool

MR479QA

JL481QA

Valveclearance

Valveclearance


Qty Cate

gorySN

Part

NO. Name Graphic

Model Assembly

PurposeUse this tool to replace the valve gasket

Component

GL301-011-01 GL301-001-02

34


35/66


36/66

Remarks

LC CK MK FC

EC

718

EC718-

RV LC CK MK FC

EC

718

EC718-

RV LC CK MK FC

EC

718

EC718

-RV

35

GL301-013

Cranks

haft

front oil

seal

installe

r

1Engin

e tool

MR479QA

JL481QA

Crankshaftfronto

ilseal

Crankshaftfronto

ilseal

ComponentAssemblyCate

gorySN

Part


PurposeInstallation Crankshaft f ront oil seal

Model


Apply a layer of engine oil on the oil seal lips, then use GL301-013 to make oil seal into the position.

GL301-013

36


37/66


38/66

Remarks

LC CK MK FC EC

718

EC718-

RV LC CK MK FC

EC

718

EC718-

RVLC CK MK FC

EC

718EC718

-RV

37

GL301-015

Cranks

haft

rear oil

sealinst

aller

2Engin

e tool

JL4G18

JL4G18D

JL4G18D

Crankshaftrearoilseal



Graphic



Apply a layer of engine oil on the oil seal lips, then use GL301-015-02 to

guide oil seal into the position.

Use GL301-015-01 together with general handle. Then use

hammer tap the end of the handle to make oil seal into the

position.

PurposeInstallation Camshaft oil seal

Qty Cate

gorySN

Part

NO. Name

GL301-015-02

GL301-002

GL301-015-01

38


39/66

Remarks

LC CK MK FC EC

718

EC718-

RV LC CK MK FC

EC

718

EC718-

RVLC CK MK FC

EC

718EC718

-RV

38

GL301-016

Piston

pin

remov

er and

installe

rs

1Engin

e tool

MR479QA

JL481QA

JL4G18

JL4G18D

JL4G18D

Pistonpin

Pistonpin

Pistonpin

Pistonpin

Pistonpin

Model AssemblyCate

gory

Purpose:Remove and install piston pinApplication introduction

1. Check piston pin to determine the depth of the load. Before remove piston

pin, install GL301-016-01 into GL301-016-04 first. Put the piston on the tool,

then ad ust the screw at the bottom to the ri ht lace.

2. Push the piston pin out. Please refer to the following

graphic.

Part


Component

SN

Remove Piston pin Installation Piston pin

GL301-016-01

GL301-016-05

GL301-016-02

GL301-016-04

39


40/66

Remarks

LC CK MK FC EC

718

EC718-

RV LC CK MK FC

EC

718

EC718-

RVLC CK MK FC

EC

718EC718

-RV

39

GL301-017

Clutch

alignm

ent tool

3Engin

e tool

MR479QA

JL481QA

JL4G18

JL4G18D

JL4G18D

Clutch

Clutch

Clutch

Clutch

Clutch


Refer to the following graphic to use this tool. GL301-017-03 can be used with

engine: R481QAJL481QAMR479QA

Qty Cate

gory

Model Assembly

SN Part

NO. Name Graphic

GL301-017-01 can be used with engine4G18

4G18D.

Purpose: Align the clutch .

Component

GL301-017-03 GL301-017-02

GL301-017-01

40


41/66

Remarks

LC CK MK FC EC

718

EC718-

RV LC CK MK FC

EC

718

EC718-

RVLC CK MK FC

EC

718EC718

-RV

40

GL301-018

Camsh

aft

positio

ning

tool

1Engin

e tool

JL4G18

JL4G18D

JL4G19D

Camshaft

Camshaft

Camshaft

Cate

gory

Component


Before remove the timing chain, clip GL301-018 on the two camshaft six- shape place and adjust to the appropriate location. Then tighten the screw to fix the

camshaft. Remove the timing chain to repair; Before install the timing chain, adjust the camshaft postion. Clip the tool on the two camshaft six-shape place, it is

not necessar to ad ut the timin when usin this method to install the timin chain.

PurposeInstall timing chain.

SNPart


Model Assembly

GL301-018

41


42/66

Remarks

LC CK MK FC EC

718

EC718-

RV LC CK MK FC

EC

718

EC718-

RVLC CK MK FC

EC

718EC718

-RV

41

GL301-019

Engine

support

bar

1Engin

e tool


Put both ends of GL301-019 on the fenders. Adjust the tool hook to hook

the engine right lug and keep the boom upright. Rotate nut, so that the

hook close contact, not too much force. Loose the fix screw to remove the

transmission assembly but the engine keep its position.

NoteDo not use this tool to carry the entire weight of the engine and transmission assembly.


If stil l can not hook the engine right side lug after the

adjustment, you can choose to use an iron chain to hook the

two lugs, and then hook the tool hook. Then take the same

procedure as above.

PurposeTo keep the engine at the position on the vehilce when remove and installl the transmission.

SN Part

NO. Name Qty

Cate

goryGraphic

GL301-019GL301-019

chain

42


43/66

Remarks

LC CK MK FC EC

718

EC718-

RV LC CK MK FC

EC

718

EC718-

RVLC CK MK FC

EC

718EC718

-RV

42

GL301-020

Cranks

haft

fixed

tool

1Engin

e tool

MR479QA

JL481QA

JL4G18

JL4G18D

JL4G18D

crankshaftpulley

crankshaftpulley

crankshaftpulley

crankshaftpulley

crankshaftpulley

SN Part

NO. Name Graphic


Use GL301-020 to fix the crankshaft pulley and use corresponding socket

wrench to remove and install the locking nut. The graphic in the upper right

corner showes the state. A l with en ine: MR479QA, JL4G18, JL4G18D.

Component

take out GL301-020-03

Purpose: Fix crankshaft pulley,remove and install locking nut.

Qty

Model AssemblyCate

gory

The graphic in the upper left corner showes the state. Apply

with engine: JL4G18A.

GL301-020 GL301-020

GL301-020-3

43


44/66

Remarks

LC CK MK FC EC

718

EC718-

RV LC CK MK FC

EC

718

EC718-

RVLC CK MK FC

EC

718EC718

-RV

43

GL301-021

Flywhe

el fixed

tool

1Engin

e tool

MR479QA

JL481QA

JL4G18

JL4G18D

JL4G18D

Flywheel

Flywheel

Flywheel

Flywheel

Flywheel

Component

Qty Cate

gory

Model Assembly

SN Part

NO. Name Graphic

PurposeTo fix the flywheel.


Select the different fix style according to different hole. Refer to the following graphic.

GL301-021-01

GL301-021-02

Threaded holeLi ht

44


45/66

Remarks

LC CK MK FC EC

718

EC718-

RV LC CK MK FC

EC

718

EC718-

RVLC CK MK FC

EC

718EC718

-RV

44

GL301-022

Timing

chain

fixed

tool

1Engin

e tool

JL4G18

Timingchain


PurposeTo keep the timing chain relative position.

Qty Cate

gorySN

Part

NO. Name Graphic


When repairing associated componentsif not need to replace timing chain, use GL301-022 to support the timing chain. Refer to the following graphic.

GL301-022

45


46/66

Remarks

LC CK MK FC EC

718

EC718-

RV LC CK MK FC

EC

718

EC718-

RVLC CK MK FC

EC

718EC718

-RV

45

GL301-023

Valve

spring

compre

ssor

1Engin

e tool

MR479QA

JL481QA

JL4G18

JL4G18D

JL4G18D


SN Part


Cate

gory

PurposeCompress valve spring to remove and install associated repair.


The 25mm end is fit for engine: MR479QAJL481QA; The 23mm end is fit for engine:JL4G18JL4G18D. Refer to the following graphic.

GL301-023

46

M d l A bl C


47/66

Remarks

LC CK MK FC EC

718

EC718-

RV LC CK MK FC

EC

718

EC718-

RVCK MK FC

EC

718EC718

-RV

46

GL301-024

Magnet

ic

suction

rod

1

Qty Cate

gorySN

Part

NO. Name Graphic


PurposePick up valve gasket, valve locking piece, steel screws and other components.


Use GL301-024 to pick up valve locking piece. Refer to the following graphic.

GL301-024

47

R kM d l A bl C t


48/66

Remarks

LC CK MK FC EC

718

EC718-

RV LC CK MK FC

EC

718

EC718-

RVLC CK MK FC

EC

718EC718

-RV

47

GL301-025

Oil pan

remov

er

1Engin

e tool

MR479QA

JL481QA

JL4G18

JL4G18D

JL4G18D

Oilpan

Oilpan

Oilpan

Oilpan

Oilpan

PurposeRemove oil pan


First remove oil pan screw. Then place the tool correctly and tap it with a hammer with appropriate force to sperate the cylinder and the oil panas showed below.


QtySN Part

NO. Name Graphic

Cate

gory

GL301-025

48


49/66

Remarks

LC CK MK FC EC

718

EC718-

RV

LC CK MK FC EC

718

EC718-

RV

LC CK MK FCEC

718

EC718

-RV

48

GL301-026

Oil

filter

wrench

1Engin

e tool

MR479QA

JL481QA

JL4G18

JL4G18D

JL4G18D

Oilfilter

Oilfilter

Oilfilter

Oilfilter

Oilfilter

Component

PurposeRemove and install oil filter

Qty Cate

gory

Model Assembly

SN Part

NO. Name Graphic


Use GL301-026 together with a wrench to emove and install oil filter.

GL301-026

49


50/66

Remarks

LC CK MK FC EC

718

EC718-

RV

LC CK MK FC EC

718

EC718-

RV

LC CK MK FCEC

718

EC718

-RV

49

GL301-027

Piston

installe

r

1Engin

e tool

MR479QA

JL481QA

JL4G18

JL4G18D

JL4G18D

Piston

Piston

Piston

Piston

Piston


Use GL301-027 to clamp the piston ring. Align the piston with the cylinder and tap the piston with a copper rod to make it into the position.

Model Assembly

PurposeClamp piston ring to install piston

Component

Graphic QtySN Part

NO. Name

Cate

gory

GL301-027

50


51/66


52/66

Remarks

LC CK MK FC EC

718

EC718-

RV

LC CK MK FC EC

718

EC718-

RV

LC CK MK FCEC

718

EC718

-RV

51

GL301-029

Sealing

clip2

Engin

e tool

Oilpipe

Oilpipe

Oilpipe

Oilpipe

Oilpipe

Cate

gory

PurposeTo clip one end of the oil pipe to prevent oil leakage.

SN Part




Use GL301-029 to clip the oil pipeas shown below.

GL301-029

52


53/66

Remarks

LC CK MK FC EC

718

EC718-

RV

LC CK MK FC EC

718

EC718-

RV

LC CK MK FCEC

718

EC718

-RV

52

GL401-001

Half

shaft

inner

cage

remov

er

1Chas

sis

halfshaft

halfshaft

ComponentCate

gorySN

Part


PurposeRemove half shaft


Use front-end wire rope trap the cage and fix it. Then use a inertia hammer to pull out the half shaft, as shown below.

Model Assembly

GL401-001

53


54/66

Remarks

LC CK MK FC EC

718

EC718-

RV LC CK MK FC

EC

718

EC718-

RVLC CK MK FC

EC

718

EC718

-RV

53

GL401-002

Rear

axle

sleeve

remov

er and

installe

r

3Chas

sis

Rearaxlesleeve

Rearaxlesleeve

2. To iInstall rear axle sleeve, use GL401-002-04 instead of GL401-

002-03. Tighten the bolts to pull out the sleeve.

GraphicPart

NO.

ComponentModel Assembly


1. To remove rear axle sleeve, first use the tool in the right small graphic to

tap the sleeve out with about 8mm, then use GL401-002-05 to hang outer wall,

and use GL401-002-06 to tighten to prevent slipping, and then use wrench

tighten the bolts to pull out the sleeve.

PurposeRemove and install Rear axle sleeve

Qty Cate

gorySN Name

GL401-002-01

GL401-002-05GL401-002-03

GL401-002-04GL401-002-06GL401-002-03

GL401-002-02

54

RemarksModel AssemblyPart

ComponentCate


55/66

LC CK MK FC EC

718

EC718-

RV LC CK MK FC

EC

718

EC718-

RVLC CK MK FC

EC

718EC718

-RV

54

GL401-003

Frontaxle

wheel

hub

bearing

remover

and

installer

5Chas

sis

Frontaxlewheelhub

bearing

Frontaxlewheelhub

bearing

SN Part

NO.Qty

Cate

goryName Graphic

PurposeRemove and install f ront axle wheel hubbearing

1.Remove front axle wheel hub 2.Remove front axle wheel hub

shaft bearing inner ring

Tool number


GL201-010

GL201-008GL401-003-01

GL401-003-02

GL201-016

GL401-003-01

GL401-003-02

GL401-003-03

GL401-003-05

GL401-003-04

GL401-003-01GL401-003-02

55

RemarksComponentPart Cate

Model Assembly


56/66

LC CK MK FC EC

718

EC718-

RV LC CK MK FC

EC

718

EC718-

RVLC CK MK FC

EC

718EC718

-RV

GL401-003

Front

axle

wheel

hub

bearing

remover

and

installer

5Chas

sis

Frontaxlewheelhub

bearing

Frontaxlewheelhub

bearing

Continue

d

SN Part


Cate

gory

PurposeRemove and install f ront axle wheel hubbearing


5.Install front axle hub shaft4.Install wheel hub bearing3. Put the bearing inner ring into the front axle hub

and push out the wheel hub bearing, as shown below.

GL201-010

GL201-009

GL401-003-03

GL401-003-05

GL401-003-04

GL401-003-01

GL401-003-04

56

RemarksCatePart



57/66

LC CK MK FC EC

718

EC718-

RV LC CK MK FC

EC

718

EC718-

RVLC CK MK FC

EC

718EC718

-RV

55

GL401-004

Front

axle

wheel

hub

punch

1Chas

sis

Frontaxlewheelhub

nut

Frontaxlewheelhub

nut

Cate

goryQtySN

Part

NO. Name Graphic

PurposePunch the locked place to remove front axle wheel hub nut.


1. Insert the tip of GL401-004 into the crimping gap, use hammer to tap the other end of the tool until the crimping completely loose, unscrew the locking nut.

GL401-004

57

Remarks

Qt Cate

SN Part

N G hi



58/66

LC CK MK FC EC

718

EC718-

RV LC CK MK FC

EC

718

EC718-

RVLC CK MK FC

EC

718EC718

-RV

56

GL401-005

Rear

brake

slave

cylinde

r

positio

ner

1Chas

sis

Rearbrakeslavecylin

der

Rearbrakeslavecylin

der

PurposeReplace the rear brake pad.


Remov the wheel and brake pads. Place GL401-005 well and tighten screws to make brake slave cylinder back to the position, as shown below.

QtyCate

gorySN

a t

NO. Name Graphic

GL401-005

58

RemarksModel Assembly Component

Qty Cate

SN Part

Name Graphic


59/66

LC CK MK FC EC

718

EC718-

RV LC CK MK FC

EC

718

EC718-

RVLC CK MK FC

EC

718EC718

-RV

57

GL401-006

Ball

joint

remov

er

1Chas

sis

SteeringTieRod

BallJoint

SteeringTieRod

BallJoint

PurposeRemove ball joint


As shown below, first f ix the rope reliable to prevent falling injuries, and then use wrench rotating screw to press out the tie rod ball.

Qtygory

SNNO.

Name Graphic

GL401-006

59

Remarks

EC EC ECQty Cate

SN Part

Name Graphic



60/66

LC CK MK FC EC

718

EC718-

RV LC CK MK FC

EC

718

EC718-

RVLC CK MK FC

EC

718EC718

-RV

58

GL401-007

Shock

spring

compre

ssor

1Chas

sis

Shocksping

Shocksping

Qtygory

SNNO.

Name Graphic

PurposeRemove the shock nut.


As shown below, install the tool properly on the shock spring. Simultaneously tightening bolts on

both sides to compress the shock spring smoothly. When releasing the spring, also

simultaneousl loose bolts on both sides.

GL401-007

60

Remarks

EC EC EC

Assembly Component

SN Part

Name Graphic QtyCate

Model


61/66

LC CK MK FC EC

718

EC718-

RV LC CK MK FC

EC

718

EC718-

RVLC CK MK FC

EC

718EC718

-RV

59

GL401-008

Fule

pump

remov

er and

installe

r

1Chas

sis

Fulepump

Fulepump

SNNO.

Name Graphic Qty


First disconnect the fuel discharge pipe, main pipe and wiring harness, use GL401-008 in conjunction with the wrench. Rotate wrench to remove and install fuel

pump cap.

gory

PurposeRemove and install fule pump cap.

GL401-008

61

Remarks

EC EC718 EC EC718 EC EC718Qty Cate

SN Part

NOName Graphic



62/66

LC CK MK FC EC

718

EC718-

RV LC CK MK FC

EC

718

EC718-

RVLC CK MK FC

EC

718EC718

-RV

60

GL401-009

Steerin

g

machin

e nut

adjust

tool

2Chas

sis

Steeringmachine

nut

Steeringmachine

nut

Purpose: Adjust steering machine nut


Use GL401-009-01 to loose locking nut, and then use GL401-009-02 to adjust to the best position.

Qtygory

SNNO.

Name Graphic

GL401-009-01

GL401-009-02

62

Remarks

EC EC718 EC EC718 EC EC718SN Part

NO Name Graphic Qty

Cate

gory



63/66

LC CK MK FC EC

718

EC718-

RV LC CK MK FC

EC

718

EC718-

RVLC CK MK FC

EC

718EC718

-RV

61

GL401-010

Steerin

g

wheel

remov

er

1Chas

sis

Steerinigwheel

Steerinigwheel

NO.p

PurposeRemove steering wheel


Screw the two screws of GL401-010 into the threaded holes in the steering wheel, as shown below. Screw the middle both with a wrench to pull out the steering

wheel.

ygory

GL401-010

63

Remarks

C C CEC EC718-

C C CEC EC718-

C C CEC EC718

Component

Qty Cate

gorySN

Part

NO Name Graphic

Model Assembly


64/66

LC CK MK FC EC

718

EC718

RV LC CK MK FC

EC

718

EC718

RVLC CK MK FC

EC

718EC718

-RV

62

GL401-011

Clamp

plier1

Chas

sis

Clamp

Clamp

Clamp

Clamp

Clamp

Clamp

goryNO.

PurposeInstall dust cover clamp


Clip the dust cover clamp with GL401-011, as shown below.

GL401-011

64

Remarks

LC CK MK FC EC EC718-

LC CK MK FC EC EC718-

LC CK MK FCEC EC718Graphic

Model Component

SNPart

NO Name Qty

Cate

gory

Assembly


65/66

LC CK MK FC718

EC718

RV LC CK MK FC

718

EC718

RVLC CK MK FC

718EC718

-RV

63

GL501-001

Interior

and

exterior

decorat

ionrem

over

5

Interior

and

exteri

or

decor

ation

interiorandexterior

decoration

interiorandexterior

decoration

interiorandexterior

decoration

interiorandexterior

decoration

interiorandexterior

decoration

interiorandexterior

decoration

NO.

PurposeRemove buckle, interior and exterior decorative plate, etc.Application introduction

Remove decorative plate, buckle, CD, etc. As shown below.

gory

65


66/66

special tool manual

Documents