special notes regarding your model quick start install ...quick start install guide hidden hinge...

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QUICK START INSTALL GUIDE Hidden Hinge Version Refer to Model Specific Guide for Special Notes Regarding Your Model 1 Install Parts Check List A: 2 Rear Mounting Brackets B: 2 Hydraulic Struts C: 2 Front Mounting Brackets D: 8 Aluminum Clamps, Stainless Steel Bolts, Washers, & Lock Washers E: 4-Bar Hinge with Twist Knobs (pre-installed on cover) F: 2 J-Hooks and Wall Mounting Screws Tools Needed - 3/8” and 1/2” Wrench or Socket NOTE: UnderCover Tonneaus are designed from trucks that do not have a bedliner (spray-in bedliners pose no problem). Trucks that have plastic drop in bedliners will require some minor trimming of the bedliner to ensure proper placement of the mounting brackets. Any modifications must be made to the bedliner and NOT the UnderCover mounting hardware. Modifications to the mounting hardware could result in improper installation and will void your warranty. A B C E D F NOTE: Brackets may differ from photo Install the rear bracket to the truck bed rail near the tailgate. Refer to the Model Specific Guide for measurements and special notes. Use 2 clamps per bracket, install one clamp in hole 1 and one clamp in the hole nearest the tailgate that is unob- structed by the truck bed. Do not over tighten and distort the brackets. 2 Rear Mounting Bracket TOP VIEW PASSENGER SIDE TRUCK BED RAIL TRUCK BED RAIL TAILGATE CLAMP BOLT LOCK WASHER FLAT WASHER CLAMP INSTALLED CORRECTLY CLAMP INSTALLED INCORRECTLY BALL STUD 1 2 3 REAR BRACKET REAR BRACKET LOCK STRIKE REAR BRACKET REFER TO MODEL SPECIFIC GUIDE FOR MEASUREMENT FRONT BULKHEAD TAILGATE PAGE 1 For Customer Service or Warranty Issues, Contact UnderCover Directly (866) 900-8800 www.undercoverinfo.com

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Page 1: Special Notes Regarding Your Model QUICK START INSTALL ...QUICK START INSTALL GUIDE Hidden Hinge Version PAGE 3 5 4.1 Install Cover (continued) Final Adjustment With your cover closed,

QUICK START INSTALL GUIDE Hidden Hinge Version

Refer to Model Speci�c Guide forSpecial Notes Regarding Your Model

1 Install Parts Check List

A: 2 Rear Mounting BracketsB: 2 Hydraulic StrutsC: 2 Front Mounting BracketsD: 8 Aluminum Clamps, Stainless Steel Bolts, Washers, & Lock Washers E: 4-Bar Hinge with Twist Knobs (pre-installed on cover)F: 2 J-Hooks and Wall Mounting ScrewsTools Needed - 3/8” and 1/2” Wrench or Socket

NOTE: UnderCover Tonneaus are designed from trucks that do not have a bedliner (spray-in bedliners pose no problem). Trucks that have plastic drop in bedliners will require some minor trimming of the bedliner to ensure proper placement of the mounting brackets. Any modi�cations must be made to the bedliner and NOT the UnderCover mounting hardware. Modi�cations to the mounting hardware could result in improper installation and will void your warranty.

A B C

EDF

NOTE: Brackets may di�er from photo

Install the rear bracket to the truck bed rail near the tailgate. Refer to the Model Speci�c Guide for measurements and special notes.

Use 2 clamps per bracket, install one clamp in hole 1 and one clamp in the hole nearest the tailgate that is unob-structed by the truck bed.

Do not over tighten and distort the brackets.

2 Rear Mounting BracketTOP VIEW PASSENGER SIDE

TRUCK BED RAIL

TRUCK BED RAIL

TAILGATE

CLAMP

BOLT

LOCK WASHERFLAT WASHER

CLAMP INSTALLEDCORRECTLY

CLAMP INSTALLEDINCORRECTLY

BALL STUD

12

3

REAR BRACKET

REAR BRACKET

LOCK STRIKE

REAR BRACKET

REFER TO MODEL SPECIFICGUIDE FOR MEASUREMENT

FRONT BULKHEADTAILGATE

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Page 2: Special Notes Regarding Your Model QUICK START INSTALL ...QUICK START INSTALL GUIDE Hidden Hinge Version PAGE 3 5 4.1 Install Cover (continued) Final Adjustment With your cover closed,

QUICK START INSTALL GUIDE Hidden Hinge Version

Refer to Model Speci�c Guide forSpecial Notes Regarding Your Model

PAGE 2

Install the front bracket to the truck bed rail near the bulkhead. Refer to the Model Speci�c Guide for measure-ments and special notes.

Use 2 clamps per bracket, install one clamp in hole 1 and one clamp in hole 3. If hole 3 is obstructed by the truck bed, use hole 2.

Do not over tighten and distort the brackets.

3 Front Mounting BracketTOP VIEW PASSENGER SIDE

PASSENGER SIDEMARKS LINE UP WITHSLOTS ON HINGE

FRONT BULKHEADTAILGATE

REAR BRACKET

FRONT BRACKETREFER TO MODEL SPECIFICGUIDE FOR MEASUREMENT

MOUNTING POSTS

FRONT BRACKETMOUNTED TO BED RAIL

4-BAR HINGE MOUNTED TO COVER

PASSENGER SIDE

1

23

4 Install CoverWith some assistance, set the bed cover on the truck bed. Slide the slots in the 4 bar hinges (attached to the cover) over the posts on the front mounting brackets. Push the cover forward to lock the hinges to the mounting brackets. Lift the cover up from the rear and tighten the twist knobs on both left and right hinges.

Install the hydraulic struts, attach large end to the cover and rod end to the rear mounting bracket (these will snap into place, no tools needed).

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Page 3: Special Notes Regarding Your Model QUICK START INSTALL ...QUICK START INSTALL GUIDE Hidden Hinge Version PAGE 3 5 4.1 Install Cover (continued) Final Adjustment With your cover closed,

QUICK START INSTALL GUIDE Hidden Hinge Version

PAGE 3

5

4.1 Install Cover (continued)

Final Adjustment

With your cover closed, take a quick inspection to make sure that it is not touching the bed on either side or the tailgate. The desirable gap is no less than 1/8” and no more than 1/4”.

To adjust the cover front to back evenly, move both of the front brackets forward or rearward accordingly. To adjust to one side or the other, move the front brackets forward or rearward independently.

Be sure the front �ap hangs over the bulk-head of the truck.

Adjust the lock strikes up or down accord-ingly. With the tailgate down adjust the lock strike to have approximately 1/8” gap between the lock and the lock strike.

With the tailgate up you should be able to turn the lock with out any resistance. Further adjustment may be needed to achieve this.

UNDERCOVER TONNEAU

CORRECTPLACEMENT OF

FRONT FLAPHANGS OVER BULKHEAD

INCORRECTPLACEMENT OF FRONT FLAP

TRUCK BULKHEAD

HYDRAULIC STRUT(LARGE END)ATTACHES TO COVER

REAR BRACKET

PASSENGER SIDE

(ROD END)

LOCK

UNDERCOVER CLASSIC WITH DUAL LOCKS

UNDERCOVER SE WITH SINGLE LOCK

LOCK STRIKEREAR BRACKET

TRUCK BED RAIL

LOCK CAM

LOCK ROD

LOCK STRIKEREAR BRACKET

TRUCK BED RAIL

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Page 4: Special Notes Regarding Your Model QUICK START INSTALL ...QUICK START INSTALL GUIDE Hidden Hinge Version PAGE 3 5 4.1 Install Cover (continued) Final Adjustment With your cover closed,

PAGE 4

Removal, Reinstallation & Wall Hanging Instructions

1MinuteRemoval

1MinuteRe-Install

3 Easy Steps!

3 Easy Steps!

Wall Hanging Instructions

Step 1 - Release strut o� of ball stud, be sure to secure cover to prevent it from closing unex-pectedly. Place loose end of strut in storage clip. Repeat for other side.

Step 2 - Turn twist knobs until they release.

Step 3 - Pull tonneau cover rearward, releasing hinge from mounting bracket, and lift the cover o�.

Step 1 - Place tonneau cover on the truck. Slide the slots in the 4 bar hinges (attached to the cover) over the posts on the front mounting brackets.

Step 2 - Push the cover forward to lock the hinges to the mounting brackets. Lift the cover up from the rear and tighten the twist knobs on both left and right hinges.

Step 3 - Re-install the struts.

Step 1 - Prior to removing the tonneau, mount the two J-Hooks provided, on the garage wall. The hooks must have a minimum height from the �oor of 84”. Center horizontally 32“ apart from each other.For long bed trucks mount 98” from �oor.

Step 2 - Remove your tonneau from the truck bed.

Step 3 - Hang the tonneau vertically on the hooks, under side against the wall, inserting the hooks into the holes provided.

Twist Knob

HYDRAULIC STRUT(LARGE END)ATTACHES TO COVER

(ROD END)

INCORRECTPLACEMENT OF FRONT FLAP

© 2012 UnderCover, Inc. All rights reserved.

UnderCover, Inc.P.O. Box 620Rogersville, MO 65742