spare parts list hydraulic pulverizer cp 3300 (g) · pdf filespare parts list hydraulic...

Spare Parts ListHydraulic Pulverizer

CP 3300 (G)

Valid from: 11/2002 GBPt.�Id.�No. 3071336

3

Spare Parts List Hydraulic Pulverizer

CP 3300CP 3300 G

E Atlas Copco Construction Tools GmbH

Atlas Copco Construction Tools GmbH

P.O. Box: 102152, D � 45021 EssenHelenenstrasse 149, D � 45143 Essen

Federal Republic of Germany

Telephone: +49 201 633 � 0Telefax: +49 201 633 � 1547Telefax � Customer Services: +49 201 633 � 1352

4

Table of Contents

1. Instructions for use 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2. Part identification numbers necessary for ordering the pulverizer 5 . . . . . . . . . . . . . .

3. Main dimensions for hydraulic pulverizer 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1. Hydraulic pulverizer CP 3300 G (with rotary unit) 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2. Main dimensions for hydraulic pulverizer CP 3300 (without rotary unit) 7 . . . . . . . . . . . . .

4. Main dimensions for hydraulic pulverizer CP 3300 G (with rotary unit) Serial no. 116 to 118 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1. Spare parts list for hydraulic pulverizer CP 3300 G (with rotary unit) Serial no. 116 to 118 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5. Hydraulic−pulverizer CP 3300 G (with rotary unit) to SN 115 and from SN 119 on 10 .

5.1. Spare parts list for hydraulic pulverizer CP 3300 G (with rotary unit) to SN 115 and from SN 119 on 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2. Hydraulic pulverizer CP 3300 G (with rotary unit) 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3. Spare parts list for hydraulic pulverizer CP 3300 G (with rotary unit) 13 . . . . . . . . . . . . . . . .

6. Hydraulic pulverizer CP 3300 (without rotary unit) SN 116 to 118 14 . . . . . . . . . . . . . . .

6.1. Spare parts list for hydraulic pulverizer CP 3300 (without rotary unit) SN 116 to 118 15 . .

7. Hydraulic pulverizer CP 3300 (without rotary unit) to SN 115 and from SN 119 on 16

7.1. Spare parts list for hydraulic pulverizer CP 3300 (without rotary unit) to SN 115 and from SN 119 on 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2. Hydraulic pulverizer CP 3300 G (without rotary unit) 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3. Spare parts list for hydraulic pulverizer CP 3300 (without rotary unit) 19 . . . . . . . . . . . . . . .

8. Upper part CP 3300 G 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.1. Spare parts list upper part CP 3300 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9. Presentation ratary transmission 22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.1. Spare parts list for ratary transmission 22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10. Presentation pulverizer jaw CP 3300 23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.1. Spare parts list for pulverizer jaw CP 3300 23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11. Presentation hydraulic cylinder CP 3300 24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.1. Spare parts list for hydraulic cylinder CP 3300 24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

1. Instructions for use

First determine the hydraulic pulverizer type with full identification code.

Compare the part to be replaced with the corresponding part on the exploded drawing and note the

part number.

Instructions for ordering

Proceed at first as described in the instructions for use.Please note the full identification code of your hydraulic cutter. This code can be found on the

nameplate.Determine the quantity of individual parts which need to ordered.The order must indicate the following:

H full identification code of the hydraulic pulverizerH required quantityH part ident. no.H designation

Sample spare part order

H Type: CP 3300H Serial number: 0000H Year built: 0000

H Pulverizer cylinderH Part ident. no.: 0000000H Quantity: 1

Important:Please indicate the address to which the parts should be sent and the type of shipment required.

2. Part identification numbers necessary for ordering the pulverizer

ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ

Part ident. no.

ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ

Designation

ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ

Comments

3084503 Hydraulic pulverizer CP 3300 G with rotary unit

3066734 Hydraulic pulverizer CP 3300 without rotary unit

Please note:Attachment to an existing carrier requires an additional adapter matching the carrier in question.

Mounting parts for the hydraulic pulverizerÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ

Part ident. no.

ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ

Quantity

ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ

Designation

2328485 10 Hexagonal socket head screw M 30 x 65

1850747 10 Pair of locking rings for M 30

6

3. Main dimensions for hydraulic pulverizer

3.1. Hydraulic pulverizer CP 3300 G (with rotary unit)

800

3020

Ø 1020

727 1440924

Ø 38

Ø 33

97,5 183

115175

97,5183

175115

254

X137,5

137,5

212,5

212,5

125

125

150

150

CE nameplate

section X

7

3.2. Main dimensions for hydraulic pulverizer CP 3300 (without rotary unit)

2600

1440727

730 853

115115 195

183183

230 175175

300

125

125

425

137,5

137,5

75

84,5151,5

76,5

853

730

Ø 38

Ø 33

CE nameplate

8 4.

Main

dim

ensio

ns fo

r hyd

raulic p

ulverizer C

P 3300 G

(with

rotary u

nit)

Serial n

o. 116 to

118

12

52, 53

6051

25, 26

2

111

13,14

18, 32

17

19

37

4

3

15, 16

43, 44, 45

11

7

9

8

63, 53

5

610, 53

31, 59

34, 59

62

33

tightening torquefor part 15, 1850+50 Nm



tightening torquefor part 13, 180 +20 Nm


tightening torque for part 52, 100 +10 Nm


9

4.1. Spare parts list for hydraulic pulverizer CP 3300 G (with rotary unit)Serial no. 116 to 118

Partno.

Part ident.no.

Quantity Designation

− 3084503 − Hydraulic pulverizer CP 3300 G (with rotary unit)

1 3084505 1 Housing CP 3300

2 3086101 1 Upper part CP 3300 (see page 20)

3 3086191 1 Pulverizer jaw CP 3300 (see page 23)

4 3086173 1 Hydraulic cylinder CP 3300 (see page 24)

5 3085806 1 Rapid movement valve

6 3086195 1 Base plate

7 K 3085809 1 Hose

8 K 3085808 1 Hose

9 K 3085807 2 Hose

10 0106064 3 Cylindrical bolt

11 3082455 4 Cap

12 3084599 1 Cap

13 0105141 20 Hexagon head bolt

14 1333703 23 Pair of locking rings



17 K 3084701 2 Cylinder cover


19 K 3084595 2 Bearing bush

25 0206834 3 Grease nipple

26 3070084 2 Threaded plug



33 K 3085820 2 Pulverizer shoe


35 0478261 8 Threaded insert

37 3084735 1 Protective sheath

39 K 3068323 2 Guide strap

42 3083973 2 Setscrew

43 1853208 8 Flange half

45 K 0314370 4 O−ring

51 3082489 2 Cap




60 2261695 1 Sticker, 7m Distance

62 3084757 4 Stop


Those parts marked with a K are subject to wear and tear during operation.Important: When ordering replacement parts please indicate the serial number of the hydraulic pulverizer.

10 5.

Hyd

raulic−p

ulverizer C

P 3300 G

(with

rotary u

nit)

to SN 115 an

d fro

m SN 119 o

n

12

52, 53

6051

25, 26

2

111

13,14

18, 32

17

19

37

4

3

31, 59

62

3334, 59

5

63, 53

8

9

7

11

43, 44, 45

15, 16






tightening torque for part 52, 100 +10 Nm


11

5.1. Spare parts list for hydraulic pulverizer CP 3300 G (with rotary unit)to SN 115 and from SN 119 on

Partno.

Part ident.no.



1 3084505 1 Housing CP 3300

2 3086101 1 Upper part CP 3300 (see page 20)

3 3086191 1 Pulverizer jaw CP 3300 (see page 23)



7 K 3085829 1 Hose

8 K 3085830 1 Hose

9 K 3085831 2 Hose

11 3082455 4 Cap

12 3084599 1 Cap















37 3084735 1 Protective sheath


42 3083973 2 Setscrew


45 K 0314370 4 O−ring

51 3082489 2 Cap





62 3084757 4 Stop


Those parts marked with a K are subject to wear and tear during operation.When ordering replacement parts please indicate the serial number of the hydraulic pulverizer.

12

5.2. Hydraulic pulverizer CP 3300 G (with rotary unit)

Section A−A

Section D−D38

40, 32

27

28

58

Section C−C

View Z; SN 116 to 118

25

39, 42

10, 32

30

29

24

21

22, 14

20

49, 50

43, 44, 45

63, 53

9

8

43, 44, 45

7

View Z; to SN 115 and from SN 119

Anzugsmoment für Teil 63,100 + 10 Nm

7

43, 44,45

63, 53

9

43, 44,45

8

Protective sheath

tightening torque for part 40,530 +30 Nm

tightening torque for part44, 75 +10 Nm



tightening torque for part 22,255 +30 Nmtightening torque for part 10,

530 +30 Nm

13

5.3. Spare parts list for hydraulic pulverizer CP 3300 G (with rotary unit)

Part no. Part ident.no.



7 K − (1) Hose (see page 9 and 11)




20 K 3084587 1 Bolt

21 3084567 1 Cap


24 K 3083937 2 Disk

25 − (3) Grease nipple (see page 9 and 11)

27 K 3084593 1 Bolt

28 0028518 1 Snapring

29 K 3085832 1 Cutter blade, straight edge

30 3035107 2 Guide ring

32 − (24) Pair of locking rings (see page 9 and 11)

38 3084741 1 Support

39 K − (2) Sliding part (see page 9 and 11)



42 − (2) Setscrew (see page 9 and 11)

43 − (16) Flange half (see page 9 and 11)


45 K − (8) O−ring (see page 9 and 11)



48 K 0314549 4 O−ring

49 3069939 1 Lining (1 mm thick)

50 3083000 1 Lining (0,2 mm thick)

53 − (11) Pair of locking rings (see page 9 and 11)

58 3084743 1 Support

63 − (4) Cylindrical bolt (see page 9 and 11)

Those parts marked with a K are subject to wear and tear during operation.

Important: When ordering replacement parts please indicate the serial number of the hydraulic pulverizer.

14 6.

Hyd

raulic p

ulverizer C

P 3300 (w

ithout ro

tary unit) S

N 116 to

118

1

54, 56

12

13, 14

11

57

19

60

18, 32

17

25, 26

37

4

3

11

15

8

9

43, 45

6

7

10, 53

31, 59

34, 59

62

33

tightening torquefor part 34,1800+50 Nm





15

6.1. Spare parts list for hydraulic pulverizer CP 3300 (without rotaryunit) SN 116 to 118

Partno.

Part ident.no.


− 3084501 − Hydraulic pulverizer CP 3300 (without rotary unit)

1 3084505 1 Housing

3 3086191 1 Pulverizer jaw (see page 23)

4 3086173 1 Hydraulic cylinder CP 3300 (SN 116 to SN 118, see page 24)

5 3082657 1 Manifold


7 3086195 1 Base plate

8 K 3085807 2 Hose

9 K 3083960 1 Hose


11 3082455 4 Cap

12 3084599 1 Cap



15 K 3083959 1 Hose











37 K 3084735 1 Protective sheath


42 3083973 2 Setscrew


45 K 0314370 2 O−ring


54 3083083 2 Adapter

56 1031956 2 Plug




62 3084757 4 Stop


16 7.

Hyd

raulic p

ulverizer C

P 3300 (w

ithout ro

tary unit) to

SN 115 an

d fro

m

SN 119 o

n

1

54, 56

12

13, 14

11

57

19

60

18, 32

17

25, 26

37

4

3

31, 59

34, 59

33

62

11

9

8

15

5

tightening torque for part 34,1800+50 Nm

tightening torque for part 31,1800+50 Nm




17

7.1. Spare parts list for hydraulic pulverizer CP 3300 (without rotaryunit) to SN 115 and from SN 119 on

Partno.

Part ident.no.



1 3084505 1 Housing

3 3086191 1 Pulverizer jaw (see page 23)


5 3082657 1 Manifold


8 K 3085831 2 Hose

9 K 3083960 1 Hose

11 3082455 4 Cap

12 3084599 1 Cap



15 K 3083959 1 Hose











37 K 3084735 1 Protective sheath


42 3083973 2 Setscrew


45 K 0314370 2 O−ring

54 3083083 2 Adapter

56 1031956 2 Plug




62 3084757 4 Stop



18

7.2. Hydraulic pulverizer CP 3300 G (without rotary unit)

Section A−A

Section D−D58

40, 32

27

28

38

Section C−C

View Z; SN 116 to 118

25

39, 42

10, 32

30

29

24

21

22, 14

20

49, 50

43, 44, 45

63, 53

9

8

43, 44, 45

7

View Z; to SN 115 and from SN 119

Anzugsmoment für Teil 63,100 + 10 Nm

7

43, 44,45

63, 65

9

43, 44,45

8

Protective sheath


tightening torque for part44, 75 +10 Nm





19

7.3. Spare parts list for hydraulic pulverizer CP 3300 (without rotaryunit)

Part no. Part ident. no. Quantity Designation


8 K − (2) Hose (see page 17)



14 − (23) Pair of locking rings (see page 17)


20 K 3084587 1 Bolt

21 3084567 1 Cap


24 K 3083937 2 Disk

25 − (3) Grease nipple

27 K 3084593 1 Bolt

28 0028518 1 Snapring

29 K 3085832 1 Cutter blade, straight edge

30 3035107 2 Stop



38 3084741 1 Support

39 K − (2) Guide strap (see page 17)



42 − (2) Setscrew (see page 17)

43 − (4) Flange half (see page 17)


45 K − (2) O−ring (see page 17)



48 K 0314549 4 O−ring

49 3083000 1 Lining (1 mm thick)

50 3069939 1 Lining (0,2 mm thick)

58 3084743 1 Support




20

8. Upper part CP 3300 G

1

12

8

45

Part 8, secured byLoctite 275

9 22 17 18 19 10 11 43 11

Tightening torque:part 5: 580 + 50 Nmpart 6: 70 + 10 Nmpart 13: 75 + 10 Nmpart 23: 550 + 50 Nmpart 29: 255 + 30 Nmpart 30: 19 + 5 Nmpart 32: 19 + 5 Nmpart 35: 75 + 10 Nmpart 37: 150 + 20 Nmpart 44: 70 + 5 Nm

30, 31 6 3 7 14 3542

41 6 27

23

44

36

13, 14

6

33

32

28, 29

34

24

26

28, 29

40

23

21

2

24

25

5 4393738

Part 19, thread secured by Loctite 243

21

8.1. Spare parts list upper part CP 3300

Part no. Part ident.no.


− 3086101 x Upper part CP 3300

1 3086103 1 Upper part 2 3033685 1 Rotary transmission (see page 18) 3 2266712 1 Valve block 4 3086153 4 Disk 5 0204489 2 Fitting 6 0478333 6 Fitting 7 3086145 1 Support 8 2267697 1 Bearing 9 3086129 1 Plate10 3066018 36 Cylindrical bolt11 1850748 72 Pair of locking rings12 2261228 1 Hydraulic motor13 0026512 4 Cylindrical bolt14 1850596 6 Pair of locking rings15 3069883 1 Ring16 3069885 1 Bolt17 2260807 1 Pinion18 2262197 1 Disk19 1031981 1 Cylindrical bolt21 1329056 2 Fitting22 2261229 1 Seal23 2328306 2 Fitting24 K 3083969 2 Hose25 K 3083970 1 Hose26 K 3083971 1 Hose27 K 3083972 2 Hose28 1333703 8 Pair of locking rings29 0106078 8 Cylindrical bolt30 0103738 2 Cylindrical bolt31 1850743 2 Pair of locking rings32 0118802 4 Hexagon head bolt33 3086143 1 Cover plate34 2264241 1 Support35 0103751 2 Cylindrical bolt36 2264395 2 Fitting37 0204484 2 Fitting38 0314593 2 Plug39 1031956 2 Plug40 2264527 1 Support41 0281286 0,4 m Sealing wire42 0980492 2 Lead seal 8 mm43 0106099 36 Cylindrical bolt44 2267410 8 Cylindrical bolt45 2268543 1 Fixing ring − K 3066688 1 Set of sealings − 2266726 1 Loctite, Typ 275 − 1031666 1 Loctite, Typ 243



22

9. Presentation ratary transmission

X

3107

4

9

2

8

5

6

1

View X

9.1. Spare parts list for ratary transmission


− 3033685 x Ratary transmission

1 3034316 1 Inner body

2 3034317 1 Outer body

3 3034318 1 Cap

4 3034319 1 Ball bearing

5 3034320 1 Ball bearing

6 K 3034321 1 Sealing

7 K 3034322 1 O�ring

8 K 3034323 2 Sealing

9 K 3034324 3 Sealing




23

10. Presentation pulverizer jaw CP 3300

Section A−A

Section B−B

Section C−C

24, 23

2

3

20

6

7

8

10

8

9

21

13

1918

17

11

12

15, 16

14

1

5

4

22

tightening torquefor part 12,140 +10 Nm


tighteningtorque forpart 7, 920+30 Nm




10.1. Spare parts list for pulverizer jaw CP 3300


− 3086191 x Pulveriszer jaw CP 3300

1 3086161 1 Pulveriszer jaw 2 K 3085832 1 Cutter blade, straight edge 3 K 3035107 2 Stop

4 0106092 2 Cylindrical bolt 5 1850748 2 Pair of locking rings 6 K 3069933 4 Tip of tooth

7 3083962 4 Hexagon head bolt 8 3083965 6 Hexagonal nut 9 K 3069931 1 Tip of tooth

10 3083963 1 Hexagon head bolt11 0209834 2 Grease nipple12 3070084 2 Threaded plug

13 K 3084719 1 Wear plate14 K 3084721 1 Wear plate

15 3083851 4 Cylindrical bolt16 1850746 4 Pair of locking rings17 K 3084589 1 Bearing bush

18 K 3083939 2 Disk19 K 3084591 1 Bearing bush20 K 3082629 1 Tip of tooth

21 3083002 1 Hexagon head bolt22 3086441 4 Stop23 3083000 1 Lining (1 mm thick)

24 3069939 1 Lining (0,2 mm thick)



24

11. Presentation hydraulic cylinder CP 3300

1011

11.1. Spare parts list for hydraulic cylinder CP 3300


− 3086173 x Hydraulic cylinder CP 3300 (SN 116 to SN 119)

− 3086443 x Hydraulic cylinder CP 3300 (to SN 115 and from SN 119 on)

10 K 3085833 1 Spherical plain bearing

11 3085835 2 Snapring

− K 3085834 1 Set of seals


25

Notes:

26

Notes:

Atlas Copco Construction Tools GmbHHelenenstrasse 149 S D � 45143 Essen

P. O. Box 10 21 52 S D � 45021 EssenTelephone +49 201 633 � 0

Telefax +49 201 633 � 1547Telefax after−sales service +49 201 633 � 1352

Internet: www.hydraulic−attachments.comFederal Republic of Germany

spare parts list hydraulic pulverizer cp 3300 (g) · pdf filespare parts list hydraulic...

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