POWERFUL • DURABLE • RELIABLE

S PA R E PA RT S C ATA LO G U E

Avir (Pty) Ltd is the sole agent for JAC forklifts, Kaishan

Compressors and other industrial related products,

specialising in the importation, servicing and distribution

thereof.

Why JAC Forklifts?

Avir initially imported fifty JAC forklifts for our own use in

2007. We deliberately sourced a forklift offering high quality,

great durability, long service life and competitive pricing and

were very impressed with the low service and maintenance

costs, coupled with high reliability. Having built a relationship

with JAC Heavy-Duty Construction Machine Company

(JAC), we became the sole agents of JAC Forklifts and Spares,

providing the South African Market with a strong contender in

the material handling sector at affordable prices.

About JAC

JAC Heavy-Duty Construction Machine Company, a subsidiary of JAC Motors Group, was founded in 2003. JAC is an ISO9001 certified forklift

truck manufacturer, specialising in a variety of products, including diesel, petrol, electrical and gas forklift trucks, electric stackers, electric tow

tractors, excavators, and other heavy duty machinery. In order to increase the production capacity, JAC have established a production base that

occupies an area of 133,000 square meters and is equipped with over 550 pieces of production and inspection equipment. In 2013, JAC Motors

Group will manufacture over 10,000 pieces of material handling equipment per year.

The JAC Forklift is sought after in many countries and regions, such as India, Russia, the Philippines, Saudi Arabia, Libya, Tunisia, Italy, Australia,

Portugal, Venezuela, Algeria, and Afghanistan, to name but a few.

The Avir Service Promise

At Avir we understand that a forklift truck will only make money for your business when it is in action and we therefore place great importance

on customer service and efficient spare parts supply. JAC forklift trucks deliver peak productivity with minimum downtime and reliability is built

into every product model. We offer a one year or 1500 hour warranty to give you complete peace of mind. Avir has a rental fleet which can be

hired on a fully maintained basis.

JAC SPARE PARTSCATALOGUE

3

Brake levers and Radiators 4

Drive axle and wheel brake assembly 5

Water pump and fan assembly | hose system flexible drive 6

Crankshaft flywheel assembly 7

Cylinder block flywheel assembly 8

Cylinder head assembly 9

Electrical 10-11

Gearbox 12-13

Piston connecting rod assembly 14

Fuel supply system assembly 15

Steering system and axle 16-18

Spares 19-23

4

BRAKE LEVERS

Hand brake cable left hand

CODE: C0Q03-263011

Hand brake cable right hand

CODE: C0Q03-264012

Complete hand brake lever

CODE: C0T01-000013

1 2 3

Radiator CPCD30

CODE: C0F96-054024

Radiator cap

CODE: RADCAP5

Side Rubber

CODE: C0F01-228016

Upper Hose

CODE: C0F47-205017

Lower Hose

8

Bottom Rubber

CODE: C0F01-222019

7 8 9

4 65

CODE: C0F47-20601

RADIATOR

5

DRIVE AXLE AND WHEEL BRAKE ASSEMBLY

Shaft Drive CPCD30

CODE: C0Q03-210011

Drum Brake CPCD30

CODE: C0Q01-209012

Hub Front

CODE: C0Q01-206013

1

Wheel Brake

CODE: C0Q01-SH0014

Seal Retainer

CODE: C0Q01-214015

Packing

CODE: C0Q01-205016

Lock Nut Washer

CODE: GB858-887

Drive Axle Drum Seal

8

Studs, bolts and nuts

CODE: STUDS0019

CODE: GB9877.1-88

3

CODE: GBT297-9410

Spring brake wheel kit left hand

CODE: 24433-7000Y11

Spring brake wheel kit right hand

CODE: 24453-7000Z12

Brake Shoe CPCD30

CODE: C0Q03-2420113

Hand brake cable left hand

CODE: C0Q03-2630114

Hand brake cable right hand

CODE: C0Q03-2640115

Wheel Brake Cylinder CPCD30

CODE: C090-0210116

Wheel Brake Right hand

17

Wheel brake Left Hand

CODE: C0Q02-0200118CODE: C0Q02-02002

2

4

5 67

8 9

10

Bearing 33012A

17 18

16

13 13

4

11 1214

15

WATER PUMP AND FAN ASSEMBLY

Gasket for water pump housing

CODE: 490B-420051

Fan

CODE: 490B-41100-12

A490 Engine Water Pump 490B

CODE: 490B-420043

Fan pulley

CODE: 490B-410024

Fan Belt

CODE: 490B-410015

Hose intake 2

CODE: C0F96-201016

Hose Intake 1

7

Air Cleaner Assembly

CODE: C0F01-031018

3

4

5

CODE: C0F47-20101

1

2

6

HOSE SYSTEM FLEXIBLE DRIVE

6 7 8

7

Crankshaft

CODE: 490B-05004D1

Flywheel bolt

CODE: 490BT-050022

Key C12 x 63

CODE: GB1096-19793

1

2

3

Safe Plate

CODE: 490B-050014

Crankshaft pulley

CODE: 490B-052005

JAC CPD30 Ring Gear 490B

CODE: 490B-051026

Flywheel with Ring Gear 490B

CODE: 490B-05101-77

5

67

4

CRANKSHAFT FLYWHEEL ASSEMBLY

Key C12 x 63

3 2

Cylinder body

CODE: 490B-0100125

Engine top gasket

CODE: 490B-0100426

Cylinder liner

CODE: 490B-0100527

CAM Bushing Set 490B

CODE: 490B-0100828

Water pipe

CODE: 490B-0101129

Lower thrust bushing set 490B

CODE: 490B-01022A30

Oil seal seat

CODE: 490B-01024A31

Upper and lower thrust bushing

32

Upper / Lower half main bearing

CODE: 490B-0103333

12

13

14

CODE: 490B-01026

10

11

8

Main bearing set 490B

CODE: 490B-01033/434

Water seal ring 490B

CODE: 490B-0100635

Bell housing engine 490B

CODE: 490B-13001A36

Timing cover seal 490B 60 x 80 x 12

CODE: 0515-8659899937

Rear main seal 100 x 125 x 12

CODE: RMS490B38

25

26

27

28 29

30

3133

34

35

36

37 38

CYLINDER BLOCK FLYWHEEL ASSEMBLY

9

CYLINDER HEAD ASSEMBLY

Cylinder head 490B

CODE: A490B-0310139

Intake valve

CODE: 490B-0301440

Exhaust valve

CODE: 490B-0301541

4140

42

Valve spring inner

CODE: 490B-0300542

Guide valve 490B

CODE: 490B-0301143

Split valve retainer

CODE: 490B-0300644

Copper sleeve

CODE: A490B-0310945

Water temperature transducer

46

Water pipe

CODE: 490B-4300747

45

46

59

43

47

49

CODE: 490B-43009

53

54

55

52

57

5851

39

56

48

44

50

Valve guide

CODE: 490B-0301148

Oil seal / valve stems seal

CODE: 498-0301649

Crankshaft timing gear

CODE: 490BPG-0200750

Manifold gasket 490B

CODE: 490B-0300351

Push Rod

CODE: 490B-0600352

Thermostat

CODE: 490B-4300553

Thermostat cover

CODE: 490B-4300154

Thermostat Housing

55

Camshaft

CODE: 495B-0600156CODE: 490B-43101

Push Tappet

CODE: 490B-0600257

Shaft

CODE: 490B-0320458

Valve Rocker Arm

CODE: 490B-03211A59

Valve spring outer

CODE: 490B-0300460

60

10

ELECTRICAL

Becon Light 12V

CODE: 9GW13-0751

Water Temperature

CODE: 490B-430092

Fuse 12V

CODE: BX20513

Gearbox Switch 12V

CODE: C0C02-042014

Fuel Guage

CODE: C0D01-235015

Hour Meter Clock

CODE: C0D01-236016

Engine Hannes Cable

CODE: C0D49-119017

E-Box new model 12V

8

Indicator light 12V

CODE: C0D96-024019CODE: C0D96-2002

1 2 3

4 5 6

7 8 9

10 11 12

Light Switch 12V

CODE: C0D96-0260110

Reverse Buzzer 12V

11

Hooter 12V

CODE: C0D96-0430112

CODE: C0D96-04001

11

ELECTRICAL

Stop light

CODE: C0D96-0450113

Alternator Regulator New Model 12V

CODE: C0D96-1900214

Spot light 12V

CODE: C0H96-2010115

Ignition Key Switch

CODE: GBT1096-197916

JAC Battery 12V

CODE: JACBAT17

Alternator Regulator 12V

CODE: JK01-2110118

Brake Switch 12V

CODE: JX-205A19

Oil Pressure Switch

20

Small fan

CODE: QC/T29090-9221CODE: OP6281

13 14

15 16 17

18 19 20

21

GEARBOX

12

JAC Complete Gearbox

CODE: JAC Gearbox-GB1

Differential Bearing

CODE: 6207P62

Differential Bearing

CODE: 322083

Differential Bearing

CODE: 32208FL4

Shaft pinion

CODE: C0C02-319015

Gear pinion

CODE: C0C01-320016

Final pinion gear

CODE: C0C01-330017

Shaft

8

Spiral valve differential

CODE: C0C01-331019CODE: C0C01-3310/889

1 2 3

4 5 6

7 8 9

10 11 12

Bevel washer

CODE: C0C01-3320110

Hydraulic clutch ACKCPCD30

11

Gearbox switch

CODE: C0C02-0420112

CODE: C0C02-03302

GEARBOX

13

Gearbox inching valve

CODE: C0C02-0480113

Change Pump assembly

CODE: C0C02-0500114

Body valve control

CODE: C0C02-0710115

Torque converter

CODE: C0C02-0800116

CPCD30 Differential

CODE: CPC(D)3017

Gearbox oil filter

CODE: JX0807A318

Differential bearing 6213

CODE: GB292-9319

Gearbox Dipstick

20

Input plate

CODE: C0C02-0810121CODE: GBDIP

16 17 18

19 20 21

13 14 15

PISTON CONNECTING ROD ASSEMBLY

14

Cylinder liner

CODE: 490B-010051

Piston Ring Set

CODE: 490B-041002

Snap ring

CODE: 490B-040133

Piston pin

CODE: 490B-040044

Connecting Rod bush

5

Connecting Rod bearing

CODE: 490B-040076

CODE: 490B-04005

1 2

3

4 5 6

7 8 9

Connecting Rod bolt

CODE: 490B-04009B7

Connecting Rod

8

Piston

CODE: 490B-410019CODE: 490B-04201

FUEL SUPPLY SYSTEM ASSEMBLY

15

Fuel Injection Pump

CODE: 490B-210011

Fuel filter Housing

CODE: FHHCX07082

Fuel Filter

CODE: CX07083

Lift pump

CODE: 490B-254014

Bolt supply pump connector

CODE: 490B-25401-45

Fuel Injector

CODE: A490B-220006

Fuel supply tube from supply pump to fuel filter

CODE: 490B-253007

1st cylinder high pressure fuel tube

8

2nd cylinder high pressure fuel tube

CODE: A490B-232019CODE: 490B-23101

4 5 6

7 8 9

10 11

3rd Cylinder high pressure fuel tube

CODE: A490B-2330110

4th cylinder high pressure fuel tube

11CODE: A490B-23401

1 2 3

STEERING SYSTEM AND AXLE

16

JAC Steering Wheel

CODE: C0E01-025011

Flange steering system complete

CODE: C0E01-202012

Lever

CODE: C0E01-026013

Orbitrol Steering System

CODE: C0E01-023014

Gimbal universal joint

CODE: C0E05-021015

Steering Column Assembly

CODE: C0E01-020016

Steering bolt

CODE: C0E01-206017

30211 Bearing

8

Knuckle Right Hand

CODE: C0W01-022019CODE: BEARINGS

1 2 3

4 5 6

7 8 9

10 11 12

Knuckle Left Hand

CODE: C0W01-0230110

Steering Link

11

King Pin

CODE: C0W01-2210112

CODE: C0W01-22001

STEERING SYSTEM AND AXLE

17

Rear Axle Grease Cap

CODE: GRCAP-3RA13

Steering Hub

CODE: C0W01-2270114

Bushing

CODE: C0W01-2290115

O-ring

CODE: C0W01-22901A16

Oil Seal

CODE: C0W01-2300117

Bushing

CODE: C0W01-2310118

GE16ES Bearing

CODE: C0W01-2350119

94332 Bearing

20

Bearing 30207

CODE: GB297-8421CODE: GB290-88

16 17 18

19 20 21

22 23 24

60 Washer

CODE: GB858-8822

Grease nipple 6mm

23

Bearing 51208

CODE: GB/T301-9324

CODE: GREASE/N

13 14 15

STEERING SYSTEM AND AXLE | TIMING GEAR TRAIN

18

SC85x110x12 Oil Seal

CODE: HG4-548-671

Bolt ZG18-27 Greace nipple for king pin

CODE: WOL-221012

Idle gear shaft

CODE: 490B-020043

Pump Timing gear

CODE: 490BPG-020034

Pump Idle Gear

CODE: 490BPG-020065

Crankshaft Gear

CODE: 490BPG-020076

Camshaft Gear

7

Oil Pipe

CODE: 490BPG-021008CODE: 490BPG-02009

1 2

3 4 5

6 7 8

9 10 11

Gear Shaft

CODE: 490BPG-820059

Bearing 30207

10

Crankshaft Key C12x63

CODE: GBT1096-97911

CODE: GB297-84

SPARES

19

Steering Cylinder Ram Seal

CODE: CKM01-500001

Ear Ring Tilt Cylinder

CODE: CKM01-SH012

Mast Pin

CODE: CKM01-0360133

Power steering cylinder

CODE: C0W01-021014

Shock Absorber

CODE: C0J01-080015

Bonnet Screws

CODE: C0J01-205116

Bonnet Hinges

CODE: C0J01-211017

Floor Rubber Mat

8

Tilt Cylinder

CODE: CKM-540169CODE: C0J01-SH002

4 5 6

7 8 9

10 11

Tilt Cylinder Oil Seals

CODE: RAMSEALS10

Sideshift Cylinder and Oil Seals - 65F-555-B195

11CODE: SIDECYL

1 2 3

SPARES

6365

64

61

62

20

66

67

6869 70 71

Tappet cover gasket A490B

CODE: A490-1100461

Tappet cover gasket C490B

CODE: C490B-1100462

Tappit cover nuts 490B

CODE: GB7923-199863

Rubber Isolation bushing

CODE: A498B-1100364

Oil filler cap - black

CODE: 490B-11013A65

Hydraulic Gear Pump

CODE: GPCPCD3066

Complete three levers

CODE: C0K01-0390167

Valve Control Linkage

68

Knob - LIFT

CODE: C0K01-2080169CODE: C0K01-02401

Knob - SHIFT

CODE: C0K01-2080170

Knob - TILT

CODE: C0K01-2080171

Link Shaft

CODE: C0C02-2150172

Gear Knob

CODE: 460001573

Gear Link Complete

CODE: C0W01-2200174

72

73

74

21

SPARES

Charging Generator/Alternator 490B

CODE: 490B-5200075

Oil filter with head 490B

CODE: 490B-32000A76

Starting motor 490B

CODE: 490B-510077

75

Oil Pump Complete

CODE: 490B-3100478

Piping assembly

CODE: 490B-3300079

Oil Sump 490B

CODE: 490B-0710080

Oil Dip Stick

CODE: 490B-0720081

Oil Sump Gasket 490B

82

Drain nut

CODE: DRN00183CODE: 490B-07002

76

77

78

79

80

82

8182

SPARES

22

Exhaust Purifier CPCD30

CODE: EPK1

Exhaust Purifier / Muffler001

CODE: C0F96-041112

Pipe Exhaust System

CODE: C0F47-207013

Rubber

CODE: C0F01-222014

Exhaust Gasket

CODE: 490B-03003A5

Flow regulator hydraulic system mast CPCD30

CODE: TG2002-130096

Hydraulic mast block with sideshift CPCD30

7 CODE: HYDMB

1 2

3 4 5

6 7

SPARES

23

Complete Engine 490BPG

CODE: A4901

Solid tyres 650 x 10

CODE: ST650X102

Rear rim 650 x 10 inner and outer

CODE: C0W03-202013

HP three way hydraulic system mast

CODE: CKM01-034014

Lift cylinder seal kit CPCD30

CODE: LCSEAL5

Master brake cylinder

CODE: C0X01-070016

Accelerator pedal complete

CODE: C0501-000017

Brake Pedal Rubber

8

Accelerator Pedal Rubber

CODE: C0501-021019

CODE: C0X01-27101

5

1

Brake Spring

CODE: C0X01-2230110

Hose right brake and inching longright hand

11CODE: C0X04-02101 (R/H)

4

2

3

1213

7

6

10

8

9

11 L/H

11 R/H

Hose lift brake and inching shortleft hand

11 CODE: C0X04-02201 (L/H)

Bolt nut and washer rear rim

CODE: GB5782-8612

Studs bolt and nut rear wheel

13 CODE: STUD5002

Avir (Pty) Ltd trading as JAC Forklifts

2 Dame Street, Wadeville, Germiston 1423

PO Box 7670, Johannesburg 2000

Telephone: +27 (0) 11 494 4400

email: sales@avir.co.za

www.jacforklifts.co.za

POWERFUL • DURABLE • RELIABLE