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Solutions to the inspector “box of chocolates” Presented by Dan Lorenz P.E. President Joe Knows Energy LLC

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Page 1: Solutions to the “box of chocolates” uncertaintynapipelines.com/...solutions-to-the-inspector-box-of-chocolates.pdfSolutions to the inspector “box of chocolates ... API RP 1169

Solutions to the inspector

“box of chocolates”

Presented by Dan Lorenz P.E.

President Joe Knows Energy LLC

Page 2: Solutions to the “box of chocolates” uncertaintynapipelines.com/...solutions-to-the-inspector-box-of-chocolates.pdfSolutions to the inspector “box of chocolates ... API RP 1169

The interview

• How did we Do?

• “I don’t trust any of you guys, Inspection providers or inspectors”

• “Like a Box of Chocolates, never knowing

what I will get.”

Page 3: Solutions to the “box of chocolates” uncertaintynapipelines.com/...solutions-to-the-inspector-box-of-chocolates.pdfSolutions to the inspector “box of chocolates ... API RP 1169

The research

• Six months, Dozens of transmission, gathering and midstream companies, as well as inspectors. ALL agreed

• Clients shared…

• “Solution - picture on a billboard, talk about every day, and certification alone is not the answer.”

• “Has changed how we do work. We have elected to buy EPC services to avoid the risk”

• Inspectors shared…

• “There are a lot of gray areas, hard to know what is expected.”

• “Supported when I make that tough call.”

Page 4: Solutions to the “box of chocolates” uncertaintynapipelines.com/...solutions-to-the-inspector-box-of-chocolates.pdfSolutions to the inspector “box of chocolates ... API RP 1169

The opportunity

After all those discussions, I realized there is a great

opportunity for improvement between what owners

want and what inspectors provide.

Page 5: Solutions to the “box of chocolates” uncertaintynapipelines.com/...solutions-to-the-inspector-box-of-chocolates.pdfSolutions to the inspector “box of chocolates ... API RP 1169

Why does this ‘Box of Chocolates’

metaphor exist?

• Variety is valued.

• Pay is significant

• Outsider on the team, duration short.

• Professional not Tradesman-80 percent non-technical.

Effective Communication and Leadership, not taught.

• Important to their success!

Page 6: Solutions to the “box of chocolates” uncertaintynapipelines.com/...solutions-to-the-inspector-box-of-chocolates.pdfSolutions to the inspector “box of chocolates ... API RP 1169

Why should we care?

• Increasingly fighting against well-organized and vocal

opposition.

• America’s competitive economic advantage.

• Inspectors, working with the contractor, serve on the

front lines to ensure gets done right!.

Page 7: Solutions to the “box of chocolates” uncertaintynapipelines.com/...solutions-to-the-inspector-box-of-chocolates.pdfSolutions to the inspector “box of chocolates ... API RP 1169

Learn from other industries with similar

challenges?

• The education industry, over the past decade:

• “Why does our work in schools need to change?”

Page 8: Solutions to the “box of chocolates” uncertaintynapipelines.com/...solutions-to-the-inspector-box-of-chocolates.pdfSolutions to the inspector “box of chocolates ... API RP 1169

Lessons learned

• The world, ever-changing, less equal, work to be more personalized.

• Accountability is more than a test score, monitoring and evaluating all

processes required for every student to achieve at the highest level

• Ultimate goal, every student, place they did not think they could be.

• Learning in the classroom through communication and collaboration.

Page 9: Solutions to the “box of chocolates” uncertaintynapipelines.com/...solutions-to-the-inspector-box-of-chocolates.pdfSolutions to the inspector “box of chocolates ... API RP 1169

What is the Pipeline Industry doing to

improve inspection?

• U.S. Department of Transportation (DOT), through PHMSA, has Battelle, identifying the factors that influence inspector performance, their impact on the quality of inspections of existing pipelines.

• Raise the performance and reliability of the average inspector,”

• Four types of interventions:

• Training,

• Personnel Identification and Selection,

• Motivational Incentives and

• Engineering Interventions (Inspection Technologies)

Page 10: Solutions to the “box of chocolates” uncertaintynapipelines.com/...solutions-to-the-inspector-box-of-chocolates.pdfSolutions to the inspector “box of chocolates ... API RP 1169

API RP 1169

• In 2014 The American Petroleum Institute (API)

• Basic Inspection Requirements for New Pipeline Construction.

• The qualification, years’ experience acquired, plus education.

• Once qualified, take and pass a test to receive certification.

• 500+ currently Certified (Through September 2016)

Page 11: Solutions to the “box of chocolates” uncertaintynapipelines.com/...solutions-to-the-inspector-box-of-chocolates.pdfSolutions to the inspector “box of chocolates ... API RP 1169

INGAA and CEPA Foundations

• Industry driven after San Bruno Incident by INGAA member companies

• 100% by 2018

• Next step “Practical Guide for Pipeline Inspectors aka the Body of

Knowledge”.

Page 12: Solutions to the “box of chocolates” uncertaintynapipelines.com/...solutions-to-the-inspector-box-of-chocolates.pdfSolutions to the inspector “box of chocolates ... API RP 1169

INGAA’s Guiding Principles of Pipeline Safety

• Our goal is zero incidents

• We are committed to safety culture.

• We will be relentless in our pursuit of

improving.

• We are committed to applying

integrity management principles on

a system-wide basis.

• We will engage our stakeholders -

from the local community to the

national level -

Page 13: Solutions to the “box of chocolates” uncertaintynapipelines.com/...solutions-to-the-inspector-box-of-chocolates.pdfSolutions to the inspector “box of chocolates ... API RP 1169

Pipeline Safety Leadership Training

• Caterpillar, working with 10 industry partners, Safety Leadership Training

for Pipeline Foremen Program.

• Interactive, innovative, instructor-lead, scenario based emphasizing

prevention, excellence and sustainability of a safety culture.

• Four years, safety, quality and production.

• Impact Inspectors ability to influence the crew.

Page 14: Solutions to the “box of chocolates” uncertaintynapipelines.com/...solutions-to-the-inspector-box-of-chocolates.pdfSolutions to the inspector “box of chocolates ... API RP 1169

The Time is Now!

INGAA Foundation, safety event in October- Mark Weesner Senior

Operation Advisor, Exxon Mobile- The time is now!

• 1980’s- Programs

• 1990’s- Operations, Integrity Management Systems

• 2000’s- Behavioral Based Systems

• 2010’s- Leadership, Culture, Communication

Page 15: Solutions to the “box of chocolates” uncertaintynapipelines.com/...solutions-to-the-inspector-box-of-chocolates.pdfSolutions to the inspector “box of chocolates ... API RP 1169

Identification

• Behavioral Analytics

• Predicts performance based on How They Think.

• Based on Science called Axiology.

• Compare to high performer

• Justify investment specific training.

• Open Sourcing

• Social media and

• Digital platforms

• Meritocracy-Tony Romo

Page 16: Solutions to the “box of chocolates” uncertaintynapipelines.com/...solutions-to-the-inspector-box-of-chocolates.pdfSolutions to the inspector “box of chocolates ... API RP 1169

Like an ILI for Inspectors

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17

Think of it as a Inspector Integrity Tool

Experience

Score

Experience by Feedback from

previous

performance

3 Part Assessment

compared to Top

Performers Score

API 1169 plus other

training such as

Communication

Audit Critical Skills

Feedback

Certification updates and

Career Development Platform Project specific

training All available on a digital

platform for easy access and use

Copyright Joe Knows Energy Limited Use

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Training

• Remote training, easy and affordable, Webinars, Online, Mentors.

• Soft Skills, Communication and Leadership, now Success Skills,

scenario training and has been developed in these learning

formats.

• Learning Management Systems (LMS), customized career

development. Roadmap- Millennials eat it up!

Page 19: Solutions to the “box of chocolates” uncertaintynapipelines.com/...solutions-to-the-inspector-box-of-chocolates.pdfSolutions to the inspector “box of chocolates ... API RP 1169

19

Initial Condition

High

Medium

Low

Pote

nti

al (

Cap

abil

ity)

Exceeds Meets Below

Performance (Competence)

A

C

80% of

Management

Time Spent on “

C” Issues.

20% of

Management

Time Available

“B” for Training.

0% of Management Time

Available “A” for Career

Planning.

Bars are set

based on level of

impact to

business

operations.

B

Page 20: Solutions to the “box of chocolates” uncertaintynapipelines.com/...solutions-to-the-inspector-box-of-chocolates.pdfSolutions to the inspector “box of chocolates ... API RP 1169

Stable Condition

High

Medium

Low

Exceeds Meets Below

A

C Bars can now be

raised at a rate

consistent with the

growth in ability

of personnel.

B

20% of Management Time

Available “A” for Career

Planning. 80% of

Management

Time Available

“B” for Training.

Pote

nti

al (

Cap

abil

ity)

Performance (Competence) 20 Copyright Joe Knows Energy Limited Use

Page 21: Solutions to the “box of chocolates” uncertaintynapipelines.com/...solutions-to-the-inspector-box-of-chocolates.pdfSolutions to the inspector “box of chocolates ... API RP 1169

Motivations

• Inspectors- support, consistent work, good pay, development opportunities.

• Small businessmen and women- Invest if ROI exists.

• Technology – Align Goals

• Auditing-Performance is Recognized and Rewarded.

Page 22: Solutions to the “box of chocolates” uncertaintynapipelines.com/...solutions-to-the-inspector-box-of-chocolates.pdfSolutions to the inspector “box of chocolates ... API RP 1169

Scoring like Travelocity

Page 23: Solutions to the “box of chocolates” uncertaintynapipelines.com/...solutions-to-the-inspector-box-of-chocolates.pdfSolutions to the inspector “box of chocolates ... API RP 1169

Communications Technologies

• Client Portals- this allows clients to easily view their options in

real time.

• Smart Phones and Field Tablets provide for project information,

feedback and collaboration.

Page 24: Solutions to the “box of chocolates” uncertaintynapipelines.com/...solutions-to-the-inspector-box-of-chocolates.pdfSolutions to the inspector “box of chocolates ... API RP 1169

24

Dashboard

Total Open Market

Resources by

Position

Drill down by region

Copyright Joe Knows Energy Limited Use

Page 25: Solutions to the “box of chocolates” uncertaintynapipelines.com/...solutions-to-the-inspector-box-of-chocolates.pdfSolutions to the inspector “box of chocolates ... API RP 1169

Conclusion- Now is the time!

Presented by

Dan Lorenz P.E

Joe Knows Energy LLC

[email protected]

614-989-2228