solids calculations

20

Click here to load reader

Upload: mohamed4874

Post on 25-Oct-2014

176 views

Category:

Documents


1 download

TRANSCRIPT

Page 1: Solids Calculations

Volumes and calculations

VOLUMES COMBINATIONS

top DP 2 disp 0.03035 Displ. 20.51 Pit x

DP2 cap 0.11338 Cap. 76.64 Volume 1500

DP2 length 675.94 Mud Wt 1.605

OD 6.625 Type DP Total Depth 2628

Bit Depth 2628 CENTRIFUGE ANALYSISDP1 disp 0.051 Displ. 0.00 Hole diam 12.25

DP1 cap 0.0286 Cap. 0.00 Riser length 18 Centrifuge Analysis

DP1 length 0 Riser ID 13.625 Feed Weight

OD 5 Type Liner Last csg shoe 1107 Feed Rate

Last csg ID 12.415 Dumped Weight

HWDP disp 0.0272 Displ. 19.31 Prev Hole diam 16 Processed Mud Weight

HWDP cap 0.05728 Cap. 40.67 Prev hole TD 1107

HWDP Length 710 Return Flow

OD 5 Type DP Riser Volume 10.6 Discharge rate

Casing Volume 535.0 Solids Discharge

DC2 disp 0.03035 Displ. 33.78 Open hole volume 727.4

DC2 cap 0.11338 Cap. 126.19 Pipe Volume 246 Volume Dumped

DC2 length 1113 Pipe Displacement 98

OD 6.625 Type DP Hole volume 1273

Hole vol with pipe 1176

bottom DC1 disp 0.18543 Displ. 23.93

DC1 cap 0.01991 Cap. 2.57

DC1 length 129.06

OD 8 Type DC

Page 2: Solids Calculations

Volumes and calculations

COMBINATIONS

Pit y Combined Props

80 1580 bbls

1.54 1.60 sg

CENTRIFUGE ANALYSIS

1.46 sg / ppg

20 gpm

2.3 sg / ppg

1.01 sg / ppg

13.0 gpm

7.0 gpm

8,034 lbs/hr

3.6 Mt/hr

4.9 bbls/hr

Page 3: Solids Calculations

Wt Up or Down

Page 3

Weight Reduction With Oil/Water Weight reduction with Oil/Brine

Mud Weight (sg) 1.77 Mud Weight (sg)

Desired Mud Weight (sg) 1.59 Desired Mud Weight (sg)

Mud volume (bbls) 186 Mud Volume (bbls)

Weight of water (sg) 1.03 Weight of Brine (sg)

Volume Required (bbls) 59.8 Volume Required (bbls)

New Volume (bbls) 245.8 New Volume (bbls)

Weight up with barite

Weight Up Enter Data

Present Weight (sg) ?? 1.21 RED CELLS CALCULATED

Required Weight (sg) ?? 1.77

Volume to Weight Up ?? 151 INSERT FIGURES ONLY WITH BLACK TEXT !

Barite Required (lbs) 51154 lb

(mt) 23.2

Volume Increase 34.8

New Volme 186

Weight up with Dolomite

Weight Up Enter Data

Present Weight (sg) ?? 1.2 9.996 519.792

Required Weight (sg) ?? 1.275 10.62 552.279

Volume to Weight Up ?? 1350

Dolomite Required (lbs) 64093 lb

(mt) 29.1

Volume Increase 43.6

New Volme 1394

Page 4: Solids Calculations

Wt Up or Down

Page 4

Weight reduction with Oil/Brine

1.62

1.6

1300

1.12

54.2

1354.2

RED CELLS CALCULATED

INSERT FIGURES ONLY WITH BLACK TEXT !

Page 5: Solids Calculations

Cuttings Concs

Page 5

Hydraulics: Cuttings concentration calculations

Cuttings S.G ? 2.6 Flow rate (gal/min) ? 200

Particle Thickness (in.) ? 0.25 Hole diameter (in.) ? 8.5

Fluid Density (ppg) ? 12.6 Outside diameter of DP (in.) ? 5

ROP (ft/hr) ? 300

(1) Particle Shear Stress (lb/100 ft2) = 11.31

(2) Slip Velocity for turbulent flow (ft/min) = 52.96

(3) Cuttings transport (ft/min) = 50.66

(4) Annular velocity (ft/sec) = 1.73

(5) Transport effeciency (%) = 48.9

(6) Cuttings Concentration (Vol %) = 15.073.267686

(7) Effective mud weight (ppg) = 13.97

Red Figures are calculated.

Only Change BLACK values !

Page 6: Solids Calculations

OWR Up or Down

Page 6

Raise/lower OWR

Circulating Volume (bbls) ? 1600 Volume of Oil in System = 992

Oil % ? 62 Volume of Water in System = 304

Water % ? 19 Volume of Solids = 304

Solids % ? 19

Raise OWR to (Oil %) 77 Oil Required (bbls) = 25.739

(Water %) 23

Lower OWR to (Oil %) 60 Brine required (bbls) = 357.333

(Water %) 40

Red Figures are calculated.

Only Change BLACK values !

Page 7: Solids Calculations

OWR Up or Down

Page 7

bbls

bbls

bbls

bbls

bbls

Page 8: Solids Calculations

OBM Solid Analy.

Page 8

OBM Solids Analysis

LGS Density ? 2.6 HGS Density ? 4.22

MW (ppg) ? 12.7 Solids (%) ? 22

Oil (%) ? 52 5.4

Water (%) ? 26 Oil SG ? 0.804

Chlorides Whole Mud = 54,000.00

CaCl2 (mg/l) = 84,780.00 RED CELLS CALCULATED

CaCl2 (ppb) = 29.67

WT % of CaCl2 = 24.59 INSERT FIGURES ONLY WITH BLACK TEXT !

Brine SG (From Brine tables) = 1.23 From WT %

Brine Volume (%) = 28.03

Corrected Solids (%) = 19.97

Average SG of solids = 3.81

HGS (%) = 14.97

LGS (%) = 5.00

HGS (ppb) = 221.05

LGS (ppb) = 45.45

WPS = 207,692

Mls of 0.282 AGN03 Used ?

Page 9: Solids Calculations

OBM Solid Analy.

Page 9

RED CELLS CALCULATED

INSERT FIGURES ONLY WITH BLACK TEXT !

Page 10: Solids Calculations

HHP

Page 10

Hydraulic Horse Power Annular Velocity

Flow Rate (gpm ) 769

Mud Wt (pptf ) 600 Hole I/D ( in ) = 12.250

TFA ( sq in ) 1.380 Pipe O/D ( in ) = 5.5

Hole diameter ( in ) 12.25 Flow Rate ( gpm ) = 769

HHP/sq in 1.3 Annular Velocity = 157.3

Nozzle Area

Nozzle 1 15

Nozzle 2 15 RED CELLS CALCULATED

Nozzle 3 15

Nozzle 4 15 INSERT FIGURES ONLY WITH BLACK TEXT !

Nozzle 5 15

Nozzle 6 15

Nozzle 7 15

Nozzle 8 15

Nozzle area 1.380

Jet velocity 178.8

Fluid Impact Force (lb f) 821.1

Page 11: Solids Calculations

HHP

Page 11

ft/min

INSERT FIGURES ONLY WITH BLACK TEXT !

Page 12: Solids Calculations

Solids Calculations

INPUT VALUES:

Mud Weight 1.6 Enter System Type:% Water 76

% Oil 2 Seawater / NaCl: NaCl

Chlorides

MBT (ppb) 5 Chlorides total

CaCO3 (ppb) 0 KCl KCL ppb

Chlorides 75000 Chlorides KCl

HGS Density (sg) 4.2 KCl ppb 36 Chlorides NaCl

LGS Density (sg) 2.6 KCl

Oil Density (sg) 0.82 NaCl

Wt Salt 0

Fw 0

RESULTS: SG Brine 1.0

Vd 1.2

Retort Solids 22 % LGS in Mud 0.54 % Sc 21.9

Soluble Salts 5.66 % LGS in Mud 4.94 ppb Wt Solids 823.6

Corrected Solids 16.34 % ASG 3.8

HGS in Mud 15.80 % HGSs 72.7

Solids ASG 4.15 sg HGS in Mud 232.20 ppb HGS ppb 233.8

HGS %v 15.9

Seawater / NaCl system LGS:Solids 2.08 % LGSs 27.3

Total Chloride - mg/l HGS:Solids 97.92 % LGS ppb 54.3

Sodium Chloride - mg/l LGS %v 6.0

Bentonite:LGS 101.32 %

KCl system CaCO3:LGS 0.00 %

Total Chloride 75000 mg/l

Pot Chloride 36.02 mg/l

Sodium Chloride 15.01 mg/l

Total Potassium 53856 mg/l

K:Cl ratio 0.72

Page 13: Solids Calculations

Solids Calculations

KCl

75

36

49.0

26.0

102.9

42.9

145.8

0.161

1.109

56.6

16.3

677.8

4.1

96.7

232.2

15.8

3.3

4.9

0.5

Page 14: Solids Calculations

Props. & Graphs

Page 14

MUD PROPERTIES ANALYSIS

DEPTH Weight PV YP 10 SEC 10 MIN SOL MBT LGS pH CHL

1118 1.59 17 23 7 12 22 0 19 9.5 64000

1125 1.605 15 23 6 10 22 0 4 9.6 64000

1192 1.6 14 23 6 10 22 0 8 9.2 64000

1207 1.6 19 22 6 13 22 15 8 9.3 65000

1369 1.605 18 24 7 14 23 10 22 9.1 65000

1426 1.6 17 23 11 25 24 15 44 9.5 65000

1455 1.61 19 24 12 25 25 15 36 9.2 64000

1577 1.605 20 25 10 24 24 12.5 31 8.9 64000

1670 1.6 20 24 12 25 24 15 35 9.1 65000

1803 1.6 20 31 21 35 26 17.5 65 9.1 65000

1853 1.62 18 25 12 25 25 17.5 41 8.9 64000

1891 1.61 19 22 9 19 25 20 36 9 66000

1962 1.615 20 24 8 18 25 17.5 42 8.9 65000

1986 1.615 20 23 9 18 25 17.5 42 8.9 65000

2015 1.61 20 22 9 24 25 20 41 9.4 63000

2111 1.615 19 25 10 23 25 17.5 41 9 64000

2120 1.615 20 24 21 39 27 25 77 8.7 65000

2135 1.605 18 25 16 31 26 25 66 9 64000

2228 1.6 19 24 16 29 25 20 52 9.2 64000

2286 1.61 22 25 17 32 26 25 63 8.8 63000

2370 1.6 21 26 17 33 26 25 68 9.1 64000

2438 1.605 22 23 18 35 27 25 82 8.8 63000

2481 1.6 15 20 9 20 24 17.5 39 8.8 61000

2512 1.6 20 21 11 26 25 35 55 8.8 60000

2588 1.6 17 21 17 27 25 30 55 8.8 59000

2619 1.6 19 25 21 34 26 35 70 8.9 60000

Graphs Below

Page 15: Solids Calculations

Props. & Graphs

Page 15

1192

1426

1670

1891

2015

2135

2370

2512

1.58

1.59

1.60

1.61

1.62

1.63Mud Weight 'V' Depth

Weight

Metres

S.G

1192

1426

1670

1891

2015

2135

2370

2512

0

5

10

15

20

25

0

51015

20253035

PV & YP 'V' Depth

PV

YP

Metres

1192

1426

1670

1891

2015

2135

2370

2512

0

10

20

30

40

Gels 'V' Depth

10 SEC

10 MIN

Metres

Ge

ls

1125

1207

1426

1577

1803

1891

1986

2111

2135

2286

2438

2512

2619

0

25

50

75

100

Solids analysis 'V' Depth

SOL

MBT

LGS

Metres

Page 16: Solids Calculations

Props. & Graphs

Page 16

1125

1207

1426

1577

1803

1891

1986

2111

2135

2286

2438

2512

2619

0

25

50

75

100

Solids analysis 'V' Depth

SOL

MBT

LGS

Metres

1192

1426

1670

1891

2015

2135

2370

2512

8

9

10pH 'V' Depth

pH

Metres

pH

Page 17: Solids Calculations

SOLIDS ANALYSIS

Page 17

INPUT VALUES:

Mud Weight 1.176471 9.8 Enter System Type:% Water 90

% Oil 0 Seawater / NaCl: NaCl

Chlorides 24000

MBT (ppb) 7.5 Chlorides total

CaCO3 (ppb) 0 KCl KCL ppb

Chlorides 54000 Chlorides KCl

HGS Density (sg) 4.2 KCl ppb 14 Chlorides NaCl

LGS Density (sg) 2.6 KCl

Oil Density (sg) 0.82 NaCl

Wt Salt 0

Fw 0

RESULTS: SG Brine 1.0

Vd 1.4

Retort Solids 10 % LGS in Mud 5.77 % Sc 9.9

Soluble Salts 3.54 % LGS in Mud 52.52 ppb Wt Solids 276.5

Corrected Solids 6.46 % ASG 2.8

HGS in Mud 0.68 % HGSs 12.7

Solids ASG 2.77 sg HGS in Mud 10.04 ppb HGS ppb 18.4

HGS %v 1.3

Seawater / NaCl system LGS:Solids 83.96 % LGSs 87.3

Total Chloride - mg/l HGS:Solids 16.04 % LGS ppb 78.3

Sodium Chloride - mg/l LGS %v 8.6

Bentonite:LGS 14.28 %

KCl system CaCO3:LGS 0.00 %

Total Chloride 54000 mg/l

Pot Chloride 14.01 mg/l

Sodium Chloride 20.18 mg/l

Total Potassium 20944 mg/l

K:Cl ratio 0.39

Page 18: Solids Calculations

SOLIDS ANALYSIS

Page 18

KCl

54

14

19.1

34.9

40.0

57.7

97.7

0.098

1.067

35.4

6.5

178.8

2.8

10.6

10.0

0.7

89.4

52.5

5.8