solid work manual stuffing box

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Page 1: Solid Work Manual Stuffing Box

SOLID WORK MANUAL

HORIZONTAL STUFFING BOX

Prepared by : K. Dharma Senthil

Cell : 9842798539

E Mail : [email protected]

Solidwork Manual 1 Prepared by K.Dharmasenthil

Page 2: Solid Work Manual Stuffing Box

STUFFING BOX

Experiment: Date:

When a sliding or rotating rod passes through a cylinder, containing fluid under

pressure, to prevent the leakage of fluid along the sliding or rotating rod, a stuffing box is used. A

good stuffing box should allow free movement of the rod with practically no leakage of the fluid.

Stuffing box is used in steam engines, reciprocating pump, centrifugal pumps, valves

etc.

The stuffing box body is cast as part of either cylinder end or cylinder cover. The top

flange is elliptical. The space around the piston rod is filled with packing material. The packing is

compressed by a cast n gland which is forced down by means of two collar studs and nuts. e gland

is lined with a brass bush and a neck bush is inserted in the stuffing box. The ends of the bushes

are beveled. By doing so, the packing made to press tightly against the rod. An oil cup is formed on

the top of the gland to lubricate the rod.

Solidwork Manual 2 Prepared by K.Dharmasenthil

Page 3: Solid Work Manual Stuffing Box

Solidwork Manual 3 Prepared by K.Dharmasenthil

Page 4: Solid Work Manual Stuffing Box

Create the Body

New part.

Click New , or click File, New on the Standard toolbar. Click the Part Icon form the

New SolidWorks Document dialog box, and click OK.

Filing a part.

Using the Save option from the File menu or selecting the Save button on the

Standard toolbar, file the part under the name Body. The extension, *.sldprt, is added

automatically. Click Save.

Solidwork Manual 4 Prepared by K.Dharmasenthil

Change the Name Body

Page 5: Solid Work Manual Stuffing Box

1. Select the sketch plane.

1, Insert a new sketch and choose the Front Plane.

2, Choose the Normal To Icon.

3, Draw the Center Line

4, Draw the given sketch

5, Change the dimension

Step 1

Solidwork Manual 5 Prepared by K.Dharmasenthil

Page 6: Solid Work Manual Stuffing Box

Step 2

Step 3

Step 4

Solidwork Manual 6 Prepared by K.Dharmasenthil

Page 7: Solid Work Manual Stuffing Box

Step 5

6, After finish the sketch and click the Return Icon

7, Click Features and select Boss/Base, Revolve... from the Insert menu.

8, Choose the Revolved Axis Line in the sketch.

Solidwork Manual 7 Prepared by K.Dharmasenthil

Page 8: Solid Work Manual Stuffing Box

The Property Manager appears with the defaults end condition.

One Direction

Angle 360

9, Click OK

10, Finished Feature and Save the Part

The Solid Revolved Feature is created as the first feature of the parts

2. Select the sketch plane.

Solidwork Manual 8 Prepared by K.Dharmasenthil

Page 9: Solid Work Manual Stuffing Box

1, Insert a new sketch

2, Click the Standard view – Left side view.

3, Select the Left view as Work Plane

4, Draw the Circle as per Dimension on the Work Plane

Step 1 Step 25, Completed the sketch and click OK

6, Click the Return Icon

Solidwork Manual 9 Prepared by K.Dharmasenthil

Work Plane

Page 10: Solid Work Manual Stuffing Box

7, Change the Isometric view

8, Click Features and select Extruded Cut from the Insert menu.

9, Select the Circle

10, Display the Cut Extrude – Direction 1 – Blind – Depth 25mm

11, Click OK

Solidwork Manual 10 Prepared by K.Dharmasenthil

Select the Circle

Page 11: Solid Work Manual Stuffing Box

12, Save the Part…

3. Create the Axis.

1, Choose the Menu Tool Bar – Insert – Reference Geometry - Axis

2, Click the Circular Surface

Solidwork Manual 11 Prepared by K.Dharmasenthil

Page 12: Solid Work Manual Stuffing Box

3, Click OK

4. Create the Circular Pattern.

1, Choose the Menu Tool Bar – Insert – Pattern/Mirror – Circular Pattern

2, Select the Axis line

3, Enter the number of Hole (No. of 3)

4, Click the Equal Spacing

Solidwork Manual 12 Prepared by K.Dharmasenthil

Axis Line

Circular Surface

Page 13: Solid Work Manual Stuffing Box

5, Click the Features to Pattern Box

6, Select the Hole

7, After Display the 3 Hole than Click OK

8, Finishing Feature

9, Save the Part…

Create the Gland

New part.

Solidwork Manual 13 Prepared by K.Dharmasenthil

Hole

Page 14: Solid Work Manual Stuffing Box

Click New , or click File, New on the Standard toolbar. Click the Part Icon form the

New SolidWorks Document dialog box, and click OK.

Filing a part.

Using the Save option from the File menu or selecting the Save button on the

Standard toolbar, file the part under the name Gland. The extension, *.sldprt, is added

automatically. Click Save.

1. Select the sketch plane.

1, Insert a new sketch and choose the Front Plane.

Solidwork Manual 14 Prepared by K.Dharmasenthil

Change the Name Gland

Page 15: Solid Work Manual Stuffing Box

2, Choose the Normal To Icon.

3, Draw the Center Line

4, Draw the given sketch

5,Change the Dimension

Step 1 Step 2

Solidwork Manual 15 Prepared by K.Dharmasenthil

Page 16: Solid Work Manual Stuffing Box

Step 3 Step 4

6, After finish the sketch and click the Return Icon

7, Change the Isometric view

8, Click Features and select Boss/Base, Revolve... from the Insert menu.

8, Choose the Revolved Axis Line in the sketch.

Solidwork Manual 16 Prepared by K.Dharmasenthil

Page 17: Solid Work Manual Stuffing Box

The Property Manager appears with the defaults end condition.

One Direction

Angle 360

9, Click OK

10, Finished Feature and Save the Part

The Solid Revolved Feature is created as the first feature of the parts

Solidwork Manual 17 Prepared by K.Dharmasenthil

Page 18: Solid Work Manual Stuffing Box

2. Select the sketch plane.

1, Insert a new sketch

2, Click the Work plane.

3, Choose the Normal To Icon

4, Draw the Circle as per Dimension on the Work Plane

Step 1 Step 2

5, Completed the sketch and click OK

6, Click the Return Icon

7, Change the Isometric view

8, Click Features and select Extruded Cut from the Insert menu.

Solidwork Manual 18 Prepared by K.Dharmasenthil

Work plane

Page 19: Solid Work Manual Stuffing Box

9, Select the Circle

10, Display the Cut Extrude – Direction 1 – Blind – Depth 25mm

11, Click OK

12, Save the Part…

Solidwork Manual 19 Prepared by K.Dharmasenthil

Select the Circle

Page 20: Solid Work Manual Stuffing Box

3. Create the Axis.

1, Choose the Menu Tool Bar – Insert – Reference Geometry - Axis

2, Click the Circular Surface

3, Click OK

4, Save the part..

Solidwork Manual 20 Prepared by K.Dharmasenthil

Circular surface

Page 21: Solid Work Manual Stuffing Box

4. Create the Circular Pattern.

1, Choose the Menu Tool Bar – Insert – Pattern/Mirror – Circular Pattern

2, Select the Axis line

3, Enter the number of Hole (No. of 3)

4, Click the Equal Spacing

5, Click the Features to Pattern Box

6, Select the Hole

Solidwork Manual 21 Prepared by K.Dharmasenthil

Hole

Axis line

Page 22: Solid Work Manual Stuffing Box

7, After Display the 3 Hole than Click OK

8, Finishing Feature

9, Save the Part…

10, Close the window

Create the Gland Bush

New part.

Click New , or click File, New on the Standard toolbar. Click the Part Icon form the

New SolidWorks Document dialog box, and click OK.

Solidwork Manual 22 Prepared by K.Dharmasenthil

Page 23: Solid Work Manual Stuffing Box

Filing a part.

Using the Save option from the File menu or selecting the Save button on the

Standard toolbar, file the part under the name Gland Bush. The extension, *.sldprt, is

added automatically. Click Save.

1. Select the sketch plane.

1, Insert a new sketch and choose the Front Plane.

2, Choose the Normal To Icon.

3, Draw the Center Line

Solidwork Manual 23 Prepared by K.Dharmasenthil

Change the Name Gland Bush

Page 24: Solid Work Manual Stuffing Box

4, Draw the given sketch

5, Change the Dimension

Step 1 Step 2

Step 3

Solidwork Manual 24 Prepared by K.Dharmasenthil

Page 25: Solid Work Manual Stuffing Box

Step 4

6, After finish the sketch and click the Return Icon

7, Change the Isometric view

8, Click Features and select Boss/Base, Revolve... from the Insert menu.

8, Choose the Revolved Axis Line in the sketch.

Solidwork Manual 25 Prepared by K.Dharmasenthil

Axis line

Page 26: Solid Work Manual Stuffing Box

The Property Manager appears with the defaults end condition.

One Direction

Angle 360

9, Click OK

10, Finished Feature and Save the Part

11, Close the Window

Create the Neck Bush

Solidwork Manual 26 Prepared by K.Dharmasenthil

Page 27: Solid Work Manual Stuffing Box

New part.

Click New , or click File, New on the Standard toolbar. Click the Part Icon form the

New SolidWorks Document dialog box, and click OK.

Filing a part.

Using the Save option from the File menu or selecting the Save button on the

Standard toolbar, file the part under the name Neck Bush. The extension, *.sldprt, is

added automatically. Click Save.

1. Select the sketch plane.

Solidwork Manual 27 Prepared by K.Dharmasenthil

Change the Name Neck Bush

Page 28: Solid Work Manual Stuffing Box

1, Insert a new sketch and choose the Front Plane.

2, Choose the Normal To Icon.

3, Draw the Center Line

4, Draw the given sketch

5, Change the Dimension

Step 1 Step 1

Step 36, After finish the sketch and click the Return Icon

Solidwork Manual 28 Prepared by K.Dharmasenthil

Page 29: Solid Work Manual Stuffing Box

7, Change the Isometric view

8, Click Features and select Boss/Base, Revolve... from the Insert menu.

8, Choose the Revolved Axis Line in the sketch.

The Property Manager appears with the defaults end condition.

One Direction

Angle 360

9, Click OK

10, Finished Feature and Save the Part

Solidwork Manual 29 Prepared by K.Dharmasenthil

Axis Line

Page 30: Solid Work Manual Stuffing Box

12, Close the Window

Create the Piston Rod

New part.

Click New , or click File, New on the Standard toolbar. Click the Part Icon form the

New SolidWorks Document dialog box, and click OK.

Filing a part.

Solidwork Manual 30 Prepared by K.Dharmasenthil

Page 31: Solid Work Manual Stuffing Box

Using the Save option from the File menu or selecting the Save button on the

Standard toolbar, file the part under the name Piston Rod. The extension, *.sldprt, is

added automatically. Click Save.

1. Select the sketch plane.

1, Insert a new sketch and choose the Front Plane.

2, Choose the Normal To Icon.

3, Draw the Rectangle

4, Change the Dimension

5, After finish the sketch and click the Return Icon

Solidwork Manual 31 Prepared by K.Dharmasenthil

Change the Name Piston Rod

Page 32: Solid Work Manual Stuffing Box

6, Change the Isometric view

7, Click Features and select Boss/Base, Revolve... from the Insert menu.

8, Choose the Revolved Axis Line in the sketch.

The Property Manager appears with the defaults end condition.

One Direction

Angle 360

9, Click OK

10, Finished Feature

and Save the Part

Solidwork Manual 32 Prepared by K.Dharmasenthil

Axis Line

Page 33: Solid Work Manual Stuffing Box

11, Close the Window

Create the Collar Stud M20

New part. ( Only Working in Tutorial window )

Click New , or click File, New on the Standard toolbar. Click the Part Icon form the

New SolidWorks Document dialog box, and click OK.

Filing a part.

Using the Save option from the File menu or selecting the Save button on the

Standard toolbar, file the part under the name Collar Stud M20. The extension, *.sldprt,

is added automatically. Click Save.

1. Select the sketch plane.

1, Insert a new sketch and choose the Right Plane.

2, Choose the Normal To Icon.

3, Draw the Rectangle

4, Change the Dimension

Solidwork Manual 33 Prepared by K.Dharmasenthil

Page 34: Solid Work Manual Stuffing Box

5, After finish the sketch and click the Return Icon

6, Change the Isometric view

7, Click Features and select Boss/Base, Revolve... from the Insert menu.

8, Choose the Revolved Axis Line in the sketch.

Solidwork Manual 34 Prepared by K.Dharmasenthil

Axis Line

Page 35: Solid Work Manual Stuffing Box

The Property Manager appears with the defaults end condition.

One Direction

Angle 360

9, Click OK

10, Finished Feature and Save the Part

3. Create the Fillet.

1, Choose the Menu Tool Bar – Insert – Features – Fillet / Round

Solidwork Manual 35 Prepared by K.Dharmasenthil

Page 36: Solid Work Manual Stuffing Box

2, Select the Fillet Edge and Radius 5mm

3, Click OK

4, Save the Part..

3. Create the Thread

1, Choose the Menu Tool Bar – Insert – Annotations – Cosmetic Thread

2, Click the Circular Edge

Solidwork Manual 36 Prepared by K.Dharmasenthil

Circilar Edge

Fillet Edge 1

Fillet Edge 2

Page 37: Solid Work Manual Stuffing Box

3, Display the Cosmetic Thread – Thread Setting - Blind – Length- 25 mm (D)

4, Click OK and Save

4. Create the Thread

1, Choose the Menu Tool Bar – Insert – Annotations – Cosmetic Thread

2, Click the Circular Edge

3, Display the Cosmetic Thread – Thread Setting - Blind – Length- 82 mm (D)

4, Click OK and Save

5, Close the window

Solidwork Manual 37 Prepared by K.Dharmasenthil

Circular Edge

Page 38: Solid Work Manual Stuffing Box

Create the Nut M20

New part. ( Only Working in Tutorial window )

Click New , or click File, New on the Standard toolbar. Click the Part Icon form the

New SolidWorks Document dialog box, and click OK.

Filing a part.

Using the Save option from the File menu or selecting the Save button on the

Standard toolbar, file the part under the name Nut. The extension, *.sldprt, is added

automatically. Click Save.

1. Select the sketch plane.

1, Insert a new sketch and choose the Right Plane.

2, Choose the Normal To Icon.

3, Choose the Menu Tool Bar – Tools – Sketch Entities – Polygon

3, Select the Polygon

4, Click the Origin Point form the Sketch window

Solidwork Manual 38 Prepared by K.Dharmasenthil

Origin Point

Page 39: Solid Work Manual Stuffing Box

5, Pick and Moving the Mouse Display the Polygon in the window

Pick the any point

6, Enter the value

a) No. of Side = 6

b) Circle diameter = 30mm

4, Click OK

4, After Finishing Sketch and click the Return Icon

5, Click Features and select Extrude from the Insert menu

Solidwork Manual 39 Prepared by K.Dharmasenthil

Circle Diameter

Page 40: Solid Work Manual Stuffing Box

6, Select the any Line the Sketch

7, Extrude Length 16mm

2. Select the sketch plane.

1, Insert a new sketch and choose the Working Plane.

2, Choose the Normal To Icon

3, Draw the Circle with Diameter 18mm

4, After finish the sketch and click the Return Icon

5, Click Features and select Extrude Cut from the Insert menu

6, Change the Isometric view

Solidwork Manual 40 Prepared by K.Dharmasenthil

Working Plane

Page 41: Solid Work Manual Stuffing Box

6, Select the Circle

7, Display the Extrude Box – Direction 1 – Through All

8, Click OK

10, Finish the Part and Save the Part.

3. Select the sketch plane.

1, Insert a new sketch and choose the Front Plane.

Solidwork Manual 41 Prepared by K.Dharmasenthil

Front Plane

Page 42: Solid Work Manual Stuffing Box

2, Choose the Normal To Icon

3, Change the view for Hidden view

4, Choose the Line

5, Draw the given Sketch

Draw the Single Line Draw the Angle Line Close the Line

6, Draw the Center Line

Solidwork Manual 42 Prepared by K.Dharmasenthil

Center line

Page 43: Solid Work Manual Stuffing Box

7, After finish the Sketch and Click the Return Icon

8, Change the view for Isometric view

9, Click Features and select Revolved cut from the Insert menu

10, Select the Center Line

19, Click OK and Save the Part..

20, Change the Shaded with Edges view

4. Create the Thread

1, Choose the Menu Tool Bar – Insert – Annotations – Cosmetic Thread

2, Select the Circular Edge

Solidwork Manual 43 Prepared by K.Dharmasenthil

Circular Edge

Page 44: Solid Work Manual Stuffing Box

3, Change the Up to Next and Dia 16mm from the Thread Setting Box

4, Click OK

5, Save the Part…

6, Close the window

Solidwork Manual 44 Prepared by K.Dharmasenthil