solid oxide fuel cell combined ... - willkommen bei aee

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Michael Seidl AVL List GmbH (Headquarters) Public Solid Oxide Fuel Cell Combined Cooling, Heating and Power using Renewable Fuels for a Sustainable and Highly Efficient Energy Supply

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Page 1: Solid Oxide Fuel Cell Combined ... - Willkommen bei AEE

Michael Seidl

AVL List GmbH (Headquarters)

Public

Solid Oxide Fuel Cell Combined Cooling, Heating and Power using

Renewable Fuels for a Sustainable and Highly Efficient Energy Supply

Page 2: Solid Oxide Fuel Cell Combined ... - Willkommen bei AEE

Michael Seidl | AVL Fuel Cell | 04 Oktober 2018 | 2 Public

AGENDA

• Introduction

• SOFC CCHP

• Fuel flexibility

• Conclusion

• Outlook

Page 3: Solid Oxide Fuel Cell Combined ... - Willkommen bei AEE

Michael Seidl | AVL Fuel Cell | 04 Oktober 2018 | 3 Public

AVL – WORLD WIDE

America

Argentina

Brasilia

Canada

Mexico

USA

Asia

China

India

Indonesia

Japan

Korea

Thailand

Australia

Europe

Germany

France

United Kingdom

Italy

Austria (HQ)

Poland

Romania

Russia

Sweden

Slovenia

Spain

Czech Republic

Turkey

Hungary

Headquarter – Fuel Cell Development Center

Fuel Cell Development & Sales

9500 employees (3850 in Graz)

45 affiliates

Turnover 2017: > 1550 Mio €

Page 4: Solid Oxide Fuel Cell Combined ... - Willkommen bei AEE

Michael Seidl | AVL Fuel Cell | 04 Oktober 2018 | 4 Public

Instrumentation

and

Test Systems

Powertrain

Engineering

Advanced

Simulation

Technologies

Passenger

Cars

Racing2-Wheelers

Construction Commercial

Vehicle

Agriculture

Locomotive Power PlantsMarine

Passenger

Cars

Racing2-Wheelers

Construction Commercial

Vehicle

Agriculture

Locomotive Power PlantsMarine

TRADITIONAL CORE BUSINESS

PEM & SOFC

Engineering (since 2002)

AVL COVERS MANY CUSTOMER SEGMENTS

Development of powertrains - combustion engines, hybrid systems, electric drive - simulation and test systems

Page 5: Solid Oxide Fuel Cell Combined ... - Willkommen bei AEE

Michael Seidl | AVL Fuel Cell | 04 Oktober 2018 | 5 Public

SOFC CCHP - R&D project „SOFCool“

Institute of Thermal Engineering

• 6 kWel SOFC system for biogas and renewable diesel Steam reforming and hot anode gas recirculation Electrical efficiency >55 % Gas cleaning unit (S, Cl and NH3)

• 5 kWcold absorption heat pump by TU Graz

Page 6: Solid Oxide Fuel Cell Combined ... - Willkommen bei AEE

Michael Seidl | AVL Fuel Cell | 04 Oktober 2018 | 6 Public

APPLICATION SCENARIOS

Why SOFC CCHP?

Additional opportunities for SOFC technology in cooling applications

Increase of annual operating hours of SOFC systems for heat and/or cooling driven applications

SOFC CCHP technology enables continous generation of

electricity, heat and cooling power

Institute of Thermal Engineering

Page 7: Solid Oxide Fuel Cell Combined ... - Willkommen bei AEE

Michael Seidl | AVL Fuel Cell | 04 Oktober 2018 | 7 Public

SIMULATION OF RATIO PEL / PCOLD

0

20

40

60

80

100

120

140

160

Pow

er

/ kW

P_el

Q_Wärme

Q_Kälte

Q_Abgas

EER [1] 2.19 0.28 0.74

𝐸𝐸𝑅 =𝑄 𝐶𝑂𝐿𝐷 + (𝑄 𝐶𝑂𝑁𝐷+𝐴𝐵𝑆)

𝑄 𝐺𝐸𝑁𝐸𝑅𝐴𝑇𝑂𝑅

𝑄 𝐺𝐸𝑁𝐸𝑅𝐴𝑇𝑂𝑅 = 𝑄 𝐸𝐺,𝑆𝑂𝐹𝐶 − 𝑄 𝐸𝐺,𝐴𝐻𝑃

Cooling house tGenerator,out large

Only little SOFC heat can be

used in absorption heat pump

Office building tGenerator,out small

Smallest ratio between Pel to QCold

TEG,AHP [°C]

107 211 80

𝑃𝐸𝐿

𝑄 𝐶𝑂𝐿𝐷= 5.6

𝑃𝐸𝐿

𝑄 𝐶𝑂𝐿𝐷= 36

𝑃𝐸𝐿

𝑄 𝐶𝑂𝐿𝐷= 3.8

Cold and cooling water T determines the ratio between the system sizes of SOFC and AHP

PEL

PCOND+ABS

PCOLD,5kW

PEG,AHP 5 5 5

28 180 19

Institute of Thermal Engineering

Page 8: Solid Oxide Fuel Cell Combined ... - Willkommen bei AEE

Michael Seidl | AVL Fuel Cell | 04 Oktober 2018 | 8 Public

TOTAL COST OF OWNERSHIP SOFC CCHP system

SOFC AHP

Reference system

Small Packaged AC

System

VS.

Packaged AC System

Amortization period ~2 years

Grid Electric power

Data center

Further investigated applications

Large single family house not suitable

Apartment building <6 years

Office building <6 years

Page 9: Solid Oxide Fuel Cell Combined ... - Willkommen bei AEE

Michael Seidl | AVL Fuel Cell | 04 Oktober 2018 | 9 Public

SOFC SYSTEM

Multi-fuel SOFC system development

Hot anode recirculation cycle

Steam reforming

Diesel start-up burner and diesel evaporator

Biogas start-up burner

AVL SOFC CHP

Diesel burner

SOFC stack module IKTS stack module 8 x 30 cell stacks

Gas processing Heat exchanger Start-up burner Afterburner Steam reformer Air blower Hot anode gas

recirculation blower

Boundary condition Pel=6 kW Additional heat for AHP will be simulated by electric heating

Page 10: Solid Oxide Fuel Cell Combined ... - Willkommen bei AEE

Michael Seidl | AVL Fuel Cell | 04 Oktober 2018 | 10 Public

CCHP OPERATION

SOFC system 7 kWel at

59.7 % ηDC

Absorption Chiller (Powered by 13 kW

heating)

Page 11: Solid Oxide Fuel Cell Combined ... - Willkommen bei AEE

Michael Seidl | AVL Fuel Cell | 04 Oktober 2018 | 11 Public

DIESEL AND BIOGAS OPERATION

Diesel steam reforming results in system “Old” stack module in OCV @ ~550 °C Diesel reforming performance in hot anode

gas recirculation cycle successfully tested

Stable reformer temperatures Stable gas composition at reformer outlet Stable pressure drop over reformer Stable OCV

Diesel: Good match of measurement and equilibrium

• System operation with simulated biogas (NG with 40% CO2) was performed successfully.

• Start-up burner was operated with simulated biogas.

Diesel: Reforming stability

Page 12: Solid Oxide Fuel Cell Combined ... - Willkommen bei AEE

Michael Seidl | AVL Fuel Cell | 04 Oktober 2018 | 12 Public

FlexiFuel-SOFC (EU: Horizon2020)

• 6.3 kWel from gasified wood chips

• Automated heat-up, thermomanagement and operation

Page 13: Solid Oxide Fuel Cell Combined ... - Willkommen bei AEE

Michael Seidl | AVL Fuel Cell | 04 Oktober 2018 | 13 Public

CONCLUSION

SOFC CCHP very attractive towards demand-oriented generation of electricity, heat and cooling power

Very attractive business cases for buildings and data centers

Multi-fuel operation (natural gas, biogas, diesel, gasified biomass)

Page 14: Solid Oxide Fuel Cell Combined ... - Willkommen bei AEE

Michael Seidl | AVL Fuel Cell | 04 Oktober 2018 | 14 Public

OUTLOOK (SOFC5-60)

• Next generation AVL SOFC CHP design. 5 kWAC / 60 % AC

• Design considers certification

• First two prototype systems will be in operation in November 2018

Page 15: Solid Oxide Fuel Cell Combined ... - Willkommen bei AEE

Michael Seidl | AVL Fuel Cell | 04 Oktober 2018 | 15 Public

FEEL FREE TO CONTACT

Michael Seidl Development Engineer Fuel Cell E [email protected] W www.avl.com AVL List GmbH Hans-List-Platz 1 / 8020 Graz Austria

Page 16: Solid Oxide Fuel Cell Combined ... - Willkommen bei AEE

www.avl.com

Thank You