solar thermal 050210

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Low–Temperature Solar Thermal Systems Course for Installers

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Page 1: Solar Thermal 050210

Low–Temperature Solar Thermal Systems Course for Installers

Page 2: Solar Thermal 050210

1. Introduction

• Energy System• Environmental Considerations• Economic and Market Aspects

Page 3: Solar Thermal 050210

Energy Routes

1-1Introduction

Page 4: Solar Thermal 050210

World Primary Energy Reserves

1-2Introduction

Page 5: Solar Thermal 050210

World Energy System

1-3Introduction

Page 6: Solar Thermal 050210

Energy Consumption

1-4Introduction

Page 7: Solar Thermal 050210

Solar–Thermal Facilities

1-5Introduction

Page 8: Solar Thermal 050210

2. Solar Resources – Solar Radiation

• The Sun as an Energy Source• Sun-Earth Geometry• Interaction Between Solar Radiation and Earth

Atmosphere• Solar Radiation Measurements• Solar Radiation Calculations• Charts and Tables

Page 9: Solar Thermal 050210

The Sun as an Energy Source

2-1Solar Resources - Solar Radiation

Page 10: Solar Thermal 050210

Sun–Earth Geometry

2-2Solar Resources - Solar Radiation

Page 11: Solar Thermal 050210

Solar Trajectory

2-3Solar Resources - Solar Radiation

Page 12: Solar Thermal 050210

Angular Denomination

2-4Solar Resources - Solar Radiation

Page 13: Solar Thermal 050210

Diagram of Solar Altitude with Silhouette of Obstacle

2-5Solar Resources - Solar Radiation

Page 14: Solar Thermal 050210

Interaction Between Solar Radiation and Earth Atmosphere

2-6Solar Resources - Solar Radiation

Page 15: Solar Thermal 050210

Solar Radiation on the Surface of the Earth

2-7Solar Resources - Solar Radiation

Page 16: Solar Thermal 050210

Measurement of Solar Radiation

2-8Solar Resources - Solar Radiation

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Page 17: Solar Thermal 050210

Solar Radiation as a Function of the Weather

2-9Solar Resources - Solar Radiation

Page 18: Solar Thermal 050210

Solar Radiation Calculations

2-10Solar Resources - Solar Radiation

Daily Average Radiation per Month (kWh/m² d)City: London

0,00

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2,00

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Page 19: Solar Thermal 050210

Annual radiation

2-11Solar Resources - Solar Radiation

Page 20: Solar Thermal 050210

3. Components and Subsystems of Solar Thermal Installation

• Components of Solar Thermal Systems• Collectors• Storage Plan• Heat Exchangers• Expansion Chambers• Other Components• Subsystems of Solar Thermal Installations

Page 21: Solar Thermal 050210

Typical Solar Installations With Main Components – Forced Circulation

3-1Components and Subsystems of Solar Thermal Installation

Page 22: Solar Thermal 050210

Typical Solar Installations with Main Components – Thermosiphon Type

3-2Components and Subsystems of Solar Thermal Installation

Page 23: Solar Thermal 050210

Components of a Solar Thermal Installation – Forced Circulation

3-3Components and Subsystems of Solar Thermal Installation

Page 24: Solar Thermal 050210

Components of a Solar Thermal Installation – Thermosiphon Type

3-4Components and Subsystems of Solar Thermal Installation

Page 25: Solar Thermal 050210

Flat–Plate Solar Collector

3-5Components and Subsystems of Solar Thermal Installation

Page 26: Solar Thermal 050210

Flat–Plate Solar Thermal Collector – Cutaway View

3-6Components and Subsystems of Solar Thermal Installation

Page 27: Solar Thermal 050210

Vacuum Tube Collectors

3-7Components and Subsystems of Solar Thermal Installation

Page 28: Solar Thermal 050210

Vacuum Tube Collectors

3-8Components and Subsystems of Solar Thermal Installation

Page 29: Solar Thermal 050210

Principle of Solar Thermal Collection

3-9Components and Subsystems of Solar Thermal Installation

Page 30: Solar Thermal 050210

Transmissive Selectivity (Greenhouse Effect)

3-10Components and Subsystems of Solar Thermal Installation

Page 31: Solar Thermal 050210

Absorption – Emission Selectivity

3-11Components and Subsystems of Solar Thermal Installation

Page 32: Solar Thermal 050210

Efficiency of Solar Thermal Collector

3-12Components and Subsystems of Solar Thermal Installation

Page 33: Solar Thermal 050210

Efficiency Curves of Collectors and Application Areas

3-13Components and Subsystems of Solar Thermal Installation

Page 34: Solar Thermal 050210

Efficiency Curve of Solar Thermal Collector

3-14Components and Subsystems of Solar Thermal Installation

Page 35: Solar Thermal 050210

Collector Without Transparent Cover

3-15Components and Subsystems of Solar Thermal Installation

Page 36: Solar Thermal 050210

"Normal" Solar–Thermal Collector

3-16Components and Subsystems of Solar Thermal Installation

Page 37: Solar Thermal 050210

Special Plate–Type Collectors

3-17Components and Subsystems of Solar Thermal Installation

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Page 38: Solar Thermal 050210

Definition of Flat Collector Surfaces

3-18Components and Subsystems of Solar Thermal Installation

Page 39: Solar Thermal 050210

Most Common Forms of Absorber Plates

3-19Components and Subsystems of Solar Thermal Installation

Page 40: Solar Thermal 050210

Thermal Insulation of Collectors

3-20Components and Subsystems of Solar Thermal Installation

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Page 41: Solar Thermal 050210

Storage Tanks

3-21Components and Subsystems of Solar Thermal Installation

Page 42: Solar Thermal 050210

Classification of Storage Tanks

3-22Components and Subsystems of Solar Thermal Installation

Page 43: Solar Thermal 050210

Technical Details of Storage Tanks

3-23Components and Subsystems of Solar Thermal Installation

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Page 44: Solar Thermal 050210

Temperature Stratification

3-24Components and Subsystems of Solar Thermal Installation

Page 45: Solar Thermal 050210

Importance of Storage Tanks Insulation

3-25Components and Subsystems of Solar Thermal Installation

Page 46: Solar Thermal 050210

Twin–Wall Heat Exchangers

3-26Components and Subsystems of Solar Thermal Installation

Page 47: Solar Thermal 050210

Coil-Type Heat Exchangers

3-27Components and Subsystems of Solar Thermal Installation

Page 48: Solar Thermal 050210

Outdoor Heat Exchangers

3-28Components and Subsystems of Solar Thermal Installation

Page 49: Solar Thermal 050210

Expansion Chambers

3-29Components and Subsystems of Solar Thermal Installation

Page 50: Solar Thermal 050210

Operation of Expansion Chamber

3-30Components and Subsystems of Solar Thermal Installation

Page 51: Solar Thermal 050210

Piping

3-31Components and Subsystems of Solar Thermal Installation

Page 52: Solar Thermal 050210

Copper Tubing

3-32Components and Subsystems of Solar Thermal Installation

Page 53: Solar Thermal 050210

Thermal Insulation

3-33Components and Subsystems of Solar Thermal Installation

Page 54: Solar Thermal 050210

Circulation Pumps

3-34Components and Subsystems of Solar Thermal Installation

Page 55: Solar Thermal 050210

Valves: Definitions and Classification

3-35Components and Subsystems of Solar Thermal Installation

Page 56: Solar Thermal 050210

Check Valves

3-36Components and Subsystems of Solar Thermal Installation

Page 57: Solar Thermal 050210

Safety Valves

3-37Components and Subsystems of Solar Thermal Installation

Page 58: Solar Thermal 050210

Air Purge Valve

3-38Components and Subsystems of Solar Thermal Installation

Page 59: Solar Thermal 050210

Position of Purge Valves

3-39Components and Subsystems of Solar Thermal Installation

Page 60: Solar Thermal 050210

Prefabricated Units of Components

3-40Components and Subsystems of Solar Thermal Installation

Page 61: Solar Thermal 050210

Sensors

3-41Components and Subsystems of Solar Thermal Installation

Page 62: Solar Thermal 050210

Other Components of Installations

3-42Components and Subsystems of Solar Thermal Installation

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Page 63: Solar Thermal 050210

Subsystems

3-43Components and Subsystems of Solar Thermal Installation

Page 64: Solar Thermal 050210

Collection

3-44Components and Subsystems of Solar Thermal Installation

Page 65: Solar Thermal 050210

Circulation

3-45Components and Subsystems of Solar Thermal Installation

Page 66: Solar Thermal 050210

Storage

3-46Components and Subsystems of Solar Thermal Installation

Page 67: Solar Thermal 050210

Back-up

3-47Components and Subsystems of Solar Thermal Installation

Page 68: Solar Thermal 050210

Thermosiphon Control

3-48Components and Subsystems of Solar Thermal Installation

Page 69: Solar Thermal 050210

Control - Forced Circulation

3-49Components and Subsystems of Solar Thermal Installation

Page 70: Solar Thermal 050210

Control Operating Principle

3-50Components and Subsystems of Solar Thermal Installation

Page 71: Solar Thermal 050210

4. Solar Thermal Installations

• Classification• Basic Configurations• Back–up System

Page 72: Solar Thermal 050210

Solar Thermal Installations

4-1Solar Thermal Installations

© www.solahart-europe.com © www.sole.gr © www.solarpraxis.com

Page 73: Solar Thermal 050210

Prefabricated Solar Systems

4-2Solar Thermal Installations

Page 74: Solar Thermal 050210

Custom–Built Solar Systems

4-3Solar Thermal Installations

Page 75: Solar Thermal 050210

Solar–Thermal Installations

4-4Solar Thermal Installations

Page 76: Solar Thermal 050210

Solar–Thermal Installations

4-5Solar Thermal Installations

Page 77: Solar Thermal 050210

Configuration No. 1: Indirect, with Thermosiphon and Heat Exchanger Jacketing Solar Tank

4-6Solar Thermal Installations

Page 78: Solar Thermal 050210

Configuration No. 2: Indirect, with Forced Circulation, with Heat Exchanger Incorporated into Solar Tank

4-7Solar Thermal Installations

Page 79: Solar Thermal 050210

Configuration No. 3: Indirect with Forced Circulation with External Heat Exchanger

4-8Solar Thermal Installations

Page 80: Solar Thermal 050210

Back–up System – Instant, in Series

4-9Solar Thermal Installations

Page 81: Solar Thermal 050210

Back-up SystemStorage Tank in Series

4-10Solar Thermal Installations

Page 82: Solar Thermal 050210

Back-up System – Electrical Resistance

4-11Solar Thermal Installations

Page 83: Solar Thermal 050210

5. Applications

• Hot Household Water• Pool Heating• Back–up System for Heating and Air–Conditioning• Other Applications

Page 84: Solar Thermal 050210

Solar Thermal Systems– Hot Water

5-1Applications

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Page 85: Solar Thermal 050210

Hot Household Water

5-2Applications

Page 86: Solar Thermal 050210

Pool Heating

5-3Applications

Page 87: Solar Thermal 050210

Pool Heating

5-4Applications

Page 88: Solar Thermal 050210

Hot Household Water and Pool Heating

5-5Applications

Page 89: Solar Thermal 050210

Solar Radiation, Solar Demand and Supply

5-6Applications

Page 90: Solar Thermal 050210

Backup for Heating – Heated Floor

5-7Applications

Page 91: Solar Thermal 050210

Backup for Heating Using Two Tanks

5-8Applications

Page 92: Solar Thermal 050210

Backup for Air–Conditioning and Heating

5-9Applications

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Process Heat

5-10Applications

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Page 94: Solar Thermal 050210

Installation Examples

5-11Applications

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Installation Examples

5-12Applications

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Page 96: Solar Thermal 050210

Installation Examples

5-13Applications

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Page 97: Solar Thermal 050210

6. Design and Sizing

• Design Criteria• Sizing

Page 98: Solar Thermal 050210

Planning of an Installation

6-1Design and Sizing

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Project Construction Process or Installation Memo

6-2Design and Sizing

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Hot Household Water Consumption

6-3Design and Sizing

Page 101: Solar Thermal 050210

Meteorological Data

6-4Design and Sizing

Daily Average Radiation per Month (kWh/m² d)City: London

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1,00

2,00

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4,00

5,00

6,00

Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

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Page 102: Solar Thermal 050210

Criteria: Collector Orientation and Inclination

6-5Design and Sizing

Page 103: Solar Thermal 050210

Site Inspection

6-6Design and Sizing

Page 104: Solar Thermal 050210

Initial Sizing of Installations

6-7Design and Sizing

Page 105: Solar Thermal 050210

Sizing of Collector

6-8Design and Sizing

Page 106: Solar Thermal 050210

Sizing of Storage Tank

6-9Design and Sizing

Page 107: Solar Thermal 050210

Shade

6-10Design and Sizing

Page 108: Solar Thermal 050210

Sizing of Installations

6-11Design and Sizing

Page 109: Solar Thermal 050210

Solar Coverage

6-12Design and Sizing

Page 110: Solar Thermal 050210

Changes in Solar Coverage Over the Year

6-13Design and Sizing

Place: London, United Kingdom

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Page 111: Solar Thermal 050210

Connection Types of Collector Bank and Flow Rate

6-14Design and Sizing

Page 112: Solar Thermal 050210

Pressure Loss in Collectors

6-15Design and Sizing

Page 113: Solar Thermal 050210

Pressure Loss in Piping

6-16Design and Sizing

Page 114: Solar Thermal 050210

Pressure Loss in Heat Exchangers (in This Case Coil Type)

6-17Design and Sizing

Page 115: Solar Thermal 050210

Pressure Loss Due to Accessoriesand Other Components

6-18Design and Sizing

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Page 116: Solar Thermal 050210

Sizing of Pumps

6-19Design and Sizing

Page 117: Solar Thermal 050210

Sizing of Heat Exchangers

6-20Design and Sizing

Page 118: Solar Thermal 050210

Sizing of Expansion Chamber

6-21Design and Sizing

Page 119: Solar Thermal 050210

Final Design

6-22Design and Sizing

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7. Assembly of Installations

Page 121: Solar Thermal 050210

General Considerations

7-1

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Assembly of Installations

Page 122: Solar Thermal 050210

Safety during Assembly

7-2Assembly of Installations

Page 123: Solar Thermal 050210

Assembly on Level Roofs

7-3

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Assembly of Installations

Page 124: Solar Thermal 050210

Collector Assembly on Flat Roofs

7-4

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Assembly of Installations

Page 125: Solar Thermal 050210

Recommended Clearancebetween Collector Banks

7-5Assembly of Installations

Page 126: Solar Thermal 050210

Assembly of Collectors

7-6

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Assembly of Installations

Page 127: Solar Thermal 050210

Support Structure

7-7

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Assembly of Installations

Page 128: Solar Thermal 050210

Storage Tank

7-8

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Assembly of Installations

Page 129: Solar Thermal 050210

Connection of a Tank Groupin Series and in Parallel

7-9Assembly of Installations

Page 130: Solar Thermal 050210

Piping

7-10Assembly of Installations

Page 131: Solar Thermal 050210

Thermal Expansion

7-11Assembly of Installations

Page 132: Solar Thermal 050210

Jointing copper tubes

7-12

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Assembly of Installations

Page 133: Solar Thermal 050210

Electrochemical Series

7-13Assembly of Installations

Page 134: Solar Thermal 050210

Expansion Chamber

7-14Assembly of Installations

Page 135: Solar Thermal 050210

Connection of Cold Waterto All Components

7-15Assembly of Installations

Page 136: Solar Thermal 050210

Assembly of other Components

7-16Assembly of Installations

Page 137: Solar Thermal 050210

Assembly of Sensors

7-17Assembly of Installations

Page 138: Solar Thermal 050210

Positioning of Sensors in Collector Bank

7-18Assembly of Installations

Page 139: Solar Thermal 050210

Positioning of Radiation Sensors

7-19

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Assembly of Installations

Page 140: Solar Thermal 050210

Positioning of Connections – Compact System

7-20Assembly of Installations

Page 141: Solar Thermal 050210

Positioning of Connection – Forced Circulation System

7-21Assembly of Installations

Page 142: Solar Thermal 050210

Appearance and "Final" Comments

7-22

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Assembly of Installations

Page 143: Solar Thermal 050210

8. Operation and Maintenance

• Entry into Operation• Defects and Possible Causes• Maintenance

Page 144: Solar Thermal 050210

Entry into Operation

8-1Operation and Maintenance

Page 145: Solar Thermal 050210

Characteristics of Anti–Freeze Fluid

8-2Operation and Maintenance

Page 146: Solar Thermal 050210

Boiling Temperature of Water–Glycol Mix

8-3Operation and Maintenance

Page 147: Solar Thermal 050210

Defects and Possible Causes

8-4Operation and Maintenance

Page 148: Solar Thermal 050210

Maintenance

8-5Operation and Maintenance

Page 149: Solar Thermal 050210

Electrical Cabinet

8-6Operation and Maintenance

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Air Purging

8-7Operation and Maintenance

Page 151: Solar Thermal 050210

Low–Temperature Solar Thermal Systems Course for Installers

Publisher: Solarpraxis AGwww.solarpraxis.de

In association with: European Copper Institutewww.eurocopper.org

Authors: Marcial Serrano, Valeriano Ruiz, Germán Lopez, Karl-Heinz Remmers, Michaela Fischbach, Falk Antony, Richard Schlicht, www.energiebuero-berlin.de

Layout: Solarpraxis AG Translation: pro-diction Copy editor: Nicholas Hay

Copper Development Associationwww.cda.org.uk

 ISBN: 3-934595-35-9 Copyright © 2005 Solarpraxis AG