sofami presentation juin2020.pptsofami.com/doc/sofami_presentation_2020.pdf3odvwlfv ,qmhfwlrq dqg...
TRANSCRIPT
Plastics Injection and Foundry Moulds
“50 years of experience designing and manufacturing technical and multi-cavity moulds up to 5 tons”
Number of moulds per year : 60Number of cavities : 1 to 128Mould weight : 30 to 5000 kgs
1970 Creation of SOFAMI " Molds and Equipments Rhône-Alpes”
1998 Construction of the current SOFAMI factory
2014 Investment - Robotised 5 Axes UGV Center ROEDERS2014 Investment - Control Metrological 3D WENZEL2015 Investment - 4 stations MISSLER Top Solid V6&V72016 Investment - CN MAZAK QTS 250 M + 1 axis Y2017 Investment - FANUC ROBOCUT AL-C600i
2018 Investment - 130 tonnes ARBURG Press
2019 Investment - Milling center 3 Axes YCM 1680A2019 Investment - Erosion driving center FORM P 600
2020 Investment - Rectifying plane OKAMOTO ACC-450 AV2020 Investment - Rectifying plane OKAMOTO ACC-64GX2020 Investment - Profile measuring MITUTOYO2020 Investment - Image analysis measuring machine MITUTOYO2020 Investment - Laser engraving machine XL-BOX EASY2020 Investment - 160 tonnes DEMAG Press
History
Our experience in technical molds Multi-cavity moulds (24 / 32 / 48 / 64 cavities)
Stack-molds (96 cavities)
High-speed
Multi-components
Rubber molds
Silicone molds
Foundry molds
Processed materials :PA / PPS / PE / PP / PS / ABS / TPE / POM
PC / PC-ABS / ABS-PC / ASA / RUBBER
LCP / PVC / PPA / PSU / PEEK
AL / Mg / Zamak
Prototype Moulds
Co-development plastic parts Proposal for development of plastic parts
Rheologic studies
Develop mould imprints via 3D Printing process Thermoplastics with fusion température ≤ 300℃
Pilot production run between 10-100 parts maximum
Develop imprint process using existing mould Pilot production run to validate the concept
Pilot production run to validate the assembly process
Evolution of Turnover / Employee (k€)
Turnover : 4,5 M€ / Staff : 35 people
Turnover Breakdown
Study and Mould design
CAD Workstations:
4 x Versions 6 &7
1 x CATIA V5 R24
Subcontracting of rheologyUsed software of rheology
- Moldflow or Moldex
Proposals adapted to your technical and budget objectives
FAO Study
FAO Workstations:3 x MISSLER TOP SOLID / TOP CAM / TOP WIRE 1 x DELCAM with MODULE 5 CONTINUOUS AXES2 x DELCAM POWER SHAPE / POWER MILL1 x DELCAM MACHINE SIMULATION1 interface post-processor Machine RODERS with 5 axes
Client
Industrial Machines (1)
UGV 5 axes Milling
1 x center ROEDERS RXP601DSH
• Robot EROWA "DYNAMIC"
UGV 3 axes Milling
2 x centers ROEDERS RFM 600P & 760/2
Conventional Milling1 x center 3 axis YCM 1680A 2 x centers DMG DMC 64 V 635 V1 x CN MAHO 800 E2 x conventional milling machines
Turning1 x center MAZAK
Industrial Machines (2)
Wire erosion2 x FANUC centers1 x CHARMILLES FORM P 6002 x CHARMILLES ROBOFORM
Cylindrical grinding1 x CN JONES & SHIPMAN 1 x LIP RC 250
Surface grinding2 x CN JONES & SHIPMAN 2 x OKAMOTO2 x BRICAUD + J&S
Metrology Devices
Quality Control
2 x 3D Wenzel & Johansson
1 x Measuring Profles MITUTOYO
1 x Measuring Image analysis MITUTOYO
2 x Profiles projectors PRAZIS P0400D
3 x Digimar Measuring columns
1 x WOLPERT Hardness testing machine
4 x Mitutoyo microscopes
Mould set-up and pre-production testing
160 tonnes DEMAG Electrique
Industrial Trial Workshop
Quality / Project Organisation
Project Management Organisation Contract start-up review
• Pre-study, schedule and budget validation
Weekly progress & quality meetings
Mould Approval Phases Validation tests Metrology of moulded product Analysis & identification of adjustments Mould set up (SU1 to SU3) Development of standard industrial pre-
production process runs
Medical / Pharmaceutical
Cosmetic / Packaging
Automotive
Automotive
Electrotechnical
Foundry Moulds
Rubber & Silicone Moulds
SOFAMIZ.A. Le Charbonnier
69 870 LAMURE SUR AZERGUES
FRANCE +33 (0)4 74 03 19 20
+33 (0)4 74 03 19 68
www.sofami.com / youtube sofami moules
Contacts :Serge LEON Managing DirectorBenoît MONACO Technical ManagerDavid PLANUS Production ManagerRaphaël CHABAUD Responsable DevisGéraud LEFEBVRE Quality Manager