sodick wire edm‘s & system 3r tooling machine table layout...base a coda di rondine 370 mm...

System 3R

Machine table layoutSodick wire EDM‘s & System 3R Tooling

2

CONTENTS, Sodick:

Sodick A300, horizontal clamping .............................................................................. page 4Sodick A320 (Japan), horizontal clamping .................................................................. page 5 Sodick A320 (Thailand), horizontal clamping .............................................................. page 6Sodick A325, horizontal clamping .............................................................................. page 7Sodick A325/AQ325L, horizontal clamping ................................................................ page 8Sodick A350W, horizontal clamping ............................................................................ page 9Sodick A350W option C 99-, horizontal clamping ..................................................... page 10Sodick A350 (W) (M25) 98-, horizontal clamping ...................................................... page 11Sodick A350W/HW, horizontal clamping ................................................................... page 12Sodick A500, horizontal clamping ............................................................................ page 13Sodick A500P/A500WP, horizontal clamping ............................................................. page 14Sodick A500W, horizontal clamping .......................................................................... page 15Sodick A500W old, horizontal clamping .................................................................... page 16Sodick A500 W/WP, horizontal clamping ................................................................... page 17Sodick A500W 99-, horizontal clamping ................................................................... page 18Sodick A530, horizontal clamping ............................................................................ page 19Sodick A535 98-, horizontal clamping ...................................................................... page 20Sodick A600W, reference elements ........................................................................... page 21Sodick A600W, reference elements ........................................................................... page 22Sodick A600W, horizontal clamping .......................................................................... page 23Sodick A600W 99-, horizontal clamping ................................................................... page 24Sodick A600W, horizontal clamping .......................................................................... page 25Sodick A600W 99-, horizontal clamping ................................................................... page 26Sodick A600W, horizontal clamping .......................................................................... page 27Sodick A750W, horizontal clamping .......................................................................... page 28Sodick AA300W, horizontal clamping ........................................................................ page 29Sodick AD325L, horizontal clamping ........................................................................ page 30Sodick AD325L, horizontal clamping ........................................................................ page 31Sodick AG400L, horizontal clamping ........................................................................ page 32Sodick AG400L, horizontal clamping ........................................................................ page 33Sodick AG400L (EURO), horizontal clamping ............................................................ page 34Sodick AG400L, vertical clamping ............................................................................ page 35Sodick AG400L, horizontal clamping ........................................................................ page 36Sodick AG400L, horizontal clamping ........................................................................ page 37Sodick AG600L, horizontal clamping ........................................................................ page 38 .......................................................................................................................... page 39Sodick AP200 (M30) reference elements ................................................................... page 40Sodick AP200L, horizontal clamping ......................................................................... page 41Sodick AP250L, horizontal clamping ......................................................................... page 42Sodick AP330 00-, horizontal clamping .................................................................... page 43Sodick AP450, reference rulers ................................................................................. page 44Sodick AP450, horizontal clamping ........................................................................... page 45Sodick AP450L 01-, horizontal clamping ................................................................... page 46Sodick AQ300, horizontal clamping ......................................................................... page 47Sodick AQ325L 01-, horizontal clamping .................................................................. page 48Sodick AQ327L, horizontal clamping ........................................................................ page 49Sodick AQ400L, Horizontal clamping ....................................................................... page 50

T-2358-E 13.04 Subject to modifications

3

CONTENTS, Sodick:

Sodick AQ535L 01-, horizontal clamping .................................................................. page 51Sodick AQ535/A535, horizontal clamping ................................................................ page 52Sodick AQ537L, horizontal clamping ........................................................................ page 53Sodick AQ550, horizontal clamping ......................................................................... page 54Sodick AQ600, horizontal clamping ......................................................................... page 55Sodick AQ600L, horizontal clamping ........................................................................ page 56Sodick AQ725L, horizontal clamping ........................................................................ page 57Sodick AQ725L 01-, horizontal clamping .................................................................. page 58Sodick AQ1200L, vertical clamping .......................................................................... page 59Sodick AW453, reference elements ........................................................................... page 60Sodick BF275/250, horizontal clamping ................................................................... page 61Sodick Epoc 300, horizontal clamping ...................................................................... page 62Sodick Epoc 1100, horizontal clamping .................................................................... page 63Sodick EXC 100, reference elements ......................................................................... page 64Sodick G3A, reference elements ............................................................................... page 65Sodick GW3/G3A, reference elements ...................................................................... page 66Sodick VZ300L, horizontal clamping ......................................................................... page 67Sodick VZ500L, horizontal clamping ......................................................................... page 68Sodick 280, horizontal clamping .............................................................................. page 69Sodick 453W, reference elements ............................................................................. page 70Sodick 654, reference elements ................................................................................ page 71Sodick 7632 (China), horizontal clamping................................................................. page 72

T-2358-E 13.04 Subject to modifications

4 T-2358-E 13.04 Subject to modifications

MIC-2345 95-04 Subject to modifications.

3R Concept WEDMing in Sodick A300

3R-239-365

3x3R-200.3J-1

3R-200.3J-1 Reference element 345 mm,pitch 50 mm, (40 mm from thetable edge).

3R-239-365 3Ruler 365x45x30 mm, completewith holders, supports andclamping details.

3R-200.3J-1 Referenz Element 345 mm,Lochabstand 50 mm, (40 mmvon der Tischkante).

3R-239-365 3R Lineal 365x45x30 mm,komplett mit Haltern, Anschlägenund Klemmteilen

3R-200.3J-1 Elément de référence 345 mm,distance des trous 50 mm, (distancedu bord de la table 40 mm).

3R-239-365 3Règle 365x45x30 mm, règlecompléte avec butées,supports et details de serrage.

3R-200.3J-1 Base a coda di rondine 345 mmpasso dei fori 50 mm, (distanzadal bordo del tavolo 40 mm).

3R-239-365 3Riga 365x45x30 mm, completocon riscontri, supporti e dettaglidi fissaggio.


3R Concept WEDMing in Sodick A 320


3x3R-200.3J-1

3R-239-385

Made in JapanSee for Sodick A 320 made inThailand MIC-2197, 2197-1











3x3R-200.39J-12

2x3R-239-385


Made in ThailandSee for Sodick A 320 madein Japan MIC-2407, 2408

3R-200.39J-12 Reference element 370 mm,pitch 45/50 mm, (40 mm from thetable edge).


3R-200.39J-12 Referenz Element 370 mm,Lochabstand 45/50 mm, (40 mmvon der Tischkante).


3R-200.39J-12 Elément de référence 370 mm,distance des trous 45/50 mm,(distance du bord de la table40 mm).


3R-200.39J-12 Base a coda di rondine 370 mmpasso dei fori 45/50 mm, (distanzadal bordo del tavolo 40 mm).













3x3R-200.39J-12

3R-239-415


MIC2412-1 00-04 Subject to modifications.









3R Concept WEDMing in Sodick A325/AQ325L

3x3R-200.39J-12

3R-239-415


2x3R-239-415

MIC-2041 93.05 Subject to modifications

3R Concept WEDMing in Sodick A350 W

2x3R-200.4J-11

• Pedestal

Note: Limitation / interference into the working area in the back (15 mm).



3R-200.4J-11 Reference element 398 mm,pitch25/ 50 mm, (40 mm from thetable edge).




3R-200.4J-11 Base a coda di rondine 398 mmpasso dei fori25/50 mm, (distanzadal bordo del tavolo 40 mm).


• Pedestal, One piece must be additional ordered from the machine maker.


3R Concept WEDMingin Sodick A350W option C 99-


2x3R-239-395

2x3R-200.4J-1











3R Concept WEDMingin Sodick A350 (W) (M25) 98-

3x3R-.200.29J-11

3R-239-395










3R-239-415 x2

3R Concept WEDMing in Sodick A350 W/HW

3R-200.4J-1 x2

• Pedestal

MIC-2041-1 93.05 Subject to modifications

Note: Limitation / interference into the working area in the back (15 mm).

• Pedestal, One piece must be additional ordered from the machine maker.










Note: To make this solution possible it is necces-sary to order 3 extra small pedestals from themaker or dealer. The long pedestals are onlytigthened with 4 M8 screws, if not extraholes in the table are ordered from themachinemaker / factory.

3R-239-565 3Ruler 565x60x30 mm with holders,supports and clamping details.

U-3686 Basic element (497 mm).Note:Several different machinetable types on the market.

2x3R-239-565

2x3R-200.5J-11


MIC-2042 93.05 Subject to modifications

Option C


3R Concept WEDMing in Sodick A500P/A500WP

MIC -2417 98.08 Subject to modifications.

3R-239-545

4x3R-200.29J-11









Option B


2x3R-239-565

2x3R-200.4J-11

• Sodick Pedestal

3R Concept WEDMing in Sodick A500W

MIC-2057 91.12 Subject to modifications.

3R-200.4J-11 Reference element 398 mm, pitch 25/50 mm.

• Pedestal One piece must be additional ordered fromSodick, machine maker.

3R-239-565 3Ruler 565x60x30 mm with holders,supports and clamping details.

Note: Limitation / interference into the workingarea on two sides by the 3Rulers.Several machine table solutions on the market.


2x3R-239-565

2x3R-200.1J-11

2x3R-200.3J-11

• Pedestal

3R-200.1J-11 Reference element 98 mm, pitch 25 mm.3R-200.3J-11 Reference element 298 mm, pitch 25 mm.

• Pedestal One piece must be additional be orderedfrom Sodick, machine maker.

3R-239-565 3Ruler 565x60x30 mm with holders,supports and clamps.

Note: Limitations with this solution.Problem to tigthen the long pedestal to themachine.Not enough threads in the table.

3R Concept WEDMing in Sodick A500W old












3R Concept WEDMing in Sodick A500 W/WP

OPTION C

2x3R-239-565

2x3R-200.5J-11


3R Concept WEDMing in Sodick A500W 99-


2x3R-239-545

2x3R-200.49J-1









Option C




3R-239-565

4x3R-200.39J-12





3R-200.39J-12 Base a coda di rondine 345 mmpasso dei fori 45/ 50 mm, (distanzadal bordo del tavolo 40 mm).


3R-200.39J-12 Elément de référence 345 mm,distance des trous 45/50 mm,(distance du bord de la table 40 mm).


45 50



3R Concept WEDMing in Sodick A535 98-

3R-239-615.86(3R-239-61560 mm see K-30353)

2x3R-200.39J-12


3R-239-615.86 3Ruler 615x86x36 mm, completewith holders, supports andclamping details.


3R-239-615.86 3R Lineal 615x86x36 mm,komplett mit Haltern, Anschlägenund Klemmteilen


3R-239-615.86 3Règle 615x86x36 mm, règlecompléte avec butées,supports et details de serrage.


3R-239-615.86 3Riga 615x86x36 mm, completocon riscontri, supporti e dettaglidi fissaggio.

45 50 50 45




Option Normal

3R-200.1J-11 Reference element 98 mm,pitch 25 mm.

3R-200.3J-11 Reference element 298 mm,

pitch 25/50 mm.

3R-200.1J-11 Referenz Element 98 mm,Lochabstand 25 mm.

3R-200.3J-11 Referenz Element 298 mm,

Lochabstand 25/50 mm.

2x3R-200.1J-11

2x3R-200.3J-11

3R-200.1J-11 Elément de référence 98 mm,distance des trous 25 mm

3R-200.3J-11 Elément de référence 298 mm,distance des trous 25/50 mm

3R-200.1J-11 Base a coda di rondine 98 mmpasso dei fori 25 mm.

3R-200.3J-11 Base a coda di rondine 298 mmpasso dei fori 25/50 mm.


MIC-2410-1 96-10 Subject to modifications.


Option A

3R-200.1J-11

3x3R-200.3J-11

3R-200.1J-11 Reference element 98 mm,pitch 25 mm.

3R-200.3J-11 Reference element 298 mm,

pitch 25/50 mm.

3R-200.1J-11 Referenz Element 98 mm,Lochabstand 25 mm.

3R-200.3J-11 Referenz Element 298 mm,

Lochabstand 25/50 mm.

3R-200.1J-11 Elément de référence 98 mm,distance des trous 25 mm

3R-200.3J-11 Elément de référence 298 mm,distance des trous 25/50 mm

3R-200.1J-11 Base a coda di rondine 98 mmpasso dei fori 25 mm.




Option C

3R-200.5J-11 Reference element 498 mm,pitch 25/50 mm.


3R-200.5J-11 Referenz Element 498 mm,Lochabstand 25/50 mm.


3R-200.5J-11 Elément de référence 498 mm,distance des trous 25/50 mm.




2x3R-239-665

2x3R-200.5J-11


Check distance inbetween table edge=640 mm



2x3R-239-645.86(U-30455)

2x3R-200.49J-1










Option C





3R-200.5J-11 Reference element 498 mm,pitch 25/50 mm.


3R-200.5J-11 Referenz Element 498 mm,Lochabstand 25/50 mm.


3R-200.5J-11 Elément de référence 498 mm,distance des trous 25/50 mm.




Option D

2x3R-239-665

2x3R-200.5J-11




2x3R-239-645.86(U-30455)

2x3R-200.2J-1

2x3R-200.4J-1














Option D




3R Concept WEDMing in Sodick A 600W

3x3R-200.3J-11

3R-239-665

2x3R-200.2J-11


Option ?




3R-200.2J-11 Reference element 198mm,pitch25/ 50 mm, (40 mm from thetable edge).





3R-239-665 3Règle665x86x36 mm, règlecompléte avec butées,supports et details de serrage.







2x3R-239-815(U-30090)

2x3R-200.6J-1











3R Concept WEDMing in Sodick AA 300 W

3x3R-200.3J-1

3R-239-365










MIC2615 2009 06

System 3R International AB Tel: +46 8 620 20 00 Sorterargatan 1, 162 50 Vällingby Fax: +46 8 384516 Sweden www.system3r.com

3R-200.24j-2 (2 pcs)

Sodick AD325L

3R-239-385


MIC2597 2008 10


Sodick AD325L

3R-239-385


system 3R

System 3R International ABSorterargatan 1, 162 50 VällingbySweden

Tel: +46 8 620 20 00Fax: +46 8 384516www.system3r.com

MIC2617 Sodick AG400LDate: 2010-02-22Reference elements: 3R-200.29J-13Ruler: 3R-239-445


system 3R



MIC2693 SODICK AG400LDate: 2010-12-15

Reference elements: 90777.07 (right), 90777.08 (left)3Ruler: 3R-239-445 NOTE: Only Asian version


system 3R



8065MIC2694 Sodick AG400L (EURO)

Date: 2010-12-22Reference elements:90777-09 (right) No warranty.90777-10 (left) No warranty.Ruler: 3R-239-445 NOTES: Only European model.Not recommended.Reference elements are marked "No warranty."


system 3R



MIC2694 SODICK AG400L VERTICALREF ELEMENTS 3R-200.6J-1RULER 3R-239-345

3:10SCALE


system 3R



MIC2618 Sodick AG400LDate: 2010-08-18Ruler kit: 3R-209-610.2


system 3R



MIC2619 Sodick AG400LDate: 2010-08-18Ruler kit: 3R-209-610.3


2687 2010-01


Sodick AG600L

Reference elements: 3R-200.4J-1 (2 pcs) 3Ruler: 3R-239-645


3R Concept WEDMing in Sodick AP 200 (M30)










3R-200.2J-1

3R-200.29J-11


WEDMing with S3R

System 3R International AB Tel: +46 8 620 20 00 homepage: www.system3r.comSorterargatan 1, 162 50 Vällingby Fax: +46 8 384516 http://www.system3r.seSweden


system 3R



250

133

SODICK AP250LRULER 3R-239-295REFERENCE ELEMENT 3R-200.19J-11Workingspace due to workingtable 250 x 133

2:5SCALE


3R Concept WEDMing in Sodick AP 330 00-










3R-239-345

3x3R-200.29J-11


3R-200.3J-1 x2(cut off 50 mm)


3R Concept WEDMing in Sodick AP 450


3R-200.3J-1 Basic element 345 mm, pitch 50 mm(40 mm from the table edge).The basic elements must be cut offwith 50 mm.

3R-239-515 3Ruler 515x60x30 mm deliveredwith holders, supports and clampingdetails. (Delivered as U-3906).For further information see flyerT-1125.

Note: Heavy Interference on both sides into theworking area when using 3Rulers.


3R Concept WEDMing in Sodick AP 450

2x3R-200.3J-1

2x3R-239-515 (U-3906)


3R Concept WEDMing in Sodick AP450L 01-


3R-239-495

3x3R-200.29J-11










WEDMing with S3R



3R Concept WEDMing in Sodick AQ 325L 01-


3R-239-395

3x3R-200.39J-12










WEDMing with S3R



system 3R



SODICK AQ400L3R-200.3J-4 Reference elements3R-239-455 RulerNote: With ruler working area decresce 35-40 mm.

1:4SCALE


3R Concept WEDMing in Sodick AQ 535L 01-

MIC-2448 Subject to modifications.







3R-239-595


3R-239-595 3R Lineal 595 x60x30 mm,komplett mit Haltern, Anschlägenund Klemmteilen

4x3R-200.39J-12



3R Concept WEDMing in Sodick AQ535/A535

3R-239-615.86(3R-239-615 60 mm wide see K-30353)

2x3R-200.39J-12









45 50 50 45


WEDMing with S3R




3R Concept WEDMing in Sodick AQ 550









4x3R-200.4J-1

3R-239-595.86



3R Concept WEDMing in Sodick AQ 600










3R-239-645

2x3R-200.49J-1

2x3R-200.3J-1





system 3R



620

397,

5SODICK AQ600L HORIZONTAL CLAMPINGRULER 3R-239-645REFERENCE ELEMENTS 2 x 3R-200.44J-1

1:5SCALE


system 3R



MIC2616 Sodick AQ750LDate: 2010-02-01Reference elements: 2x3R-200.49J-1, 2x3R-200.3J-13Ruler: 3R-239-795.86User kit: 3R-242.82HP

.Cut long reference elements 15 from 9th hole.Cut short reference elements 15 mm from last hole.


3R Concept WEDMing in Sodick AQ750L 01-














3R-239-795.86(see K-30570)

3x3R-200.4J-1

3x3R-200.3J-1


system 3R



3:20SCALE

MIC-2669-02 SODICK AQ1200L2 PCS 3R-200.5J-21 PCS 3R-239-865.86


3R-200.2J-1

3R-200.6J-1

Additional suggested tooling:Weitere zu empfehlende Teile:3R-218/20 3R-242S, 3R-242.82S, ,3R-243.2, 3R-243J, 3R-261,3R-261.1.Equipement additionel conseillé:Attrezzatura supplementare consigliato:









3R Concept WEDMing in Sodick AW 453



3R-239-365

3R-200.3J-1x2


3R Concept WEDMing in Sodick BF 275/250

Note:Both reference elements are cut off










2x3R-239-415

2x3R-200.3J-1


3R Concept WEDMing in Sodick Epoc 300









Interference into the working area of the 3Rulers, 12.5 mm on each side



3R Concept WEDMing in Sodick Epoc 1100

2x3R-200.2J-1

3x3R-200.6J-1









3Ruler solution NOT possible



3R Concept WEDMing in EXC 100

2x3R-200.1J-11

3R-200.1J-11 Reference element 98 mm,pitch 25mm, (40mm from thetable edge).


3R-200.1J-11 Base a coda di rondine 98 mmpasso dei fori 25 mm, (distanzadal bordo del tavolo 40mm).

3R-200.1J-11 Elément de référence 98mm,distance des trous 25 mm, (distancedu bord de la table 40 mm).


3R-200.3J-1

3R-200.4J-1


3R Concept WEDMing in Sodick G 3 A









For 3P set see 3R-218/20


3R-200.3J-1

3R-200.4J-1


3R Concept WEDMingin Sodick GW3 / G 3 A









For 3P set see 3R-218/20For 3Ruler horizontally placed, see 3R-239-415For 3Ruler vertically placed, see 3R-239-315


system 3R



MIC2695 SODICK VZ300LDate: 2011-02-10Reference elements: 3R-200.24J-23Ruler: 3R-239-415 Note: Effective work area is reduced by 52.5 mm in this setup


system 3R



MIC2688 Sodick VZ500LDate: 2010-03-31Reference elements: 3R-200.39J-2Ruler: 3R-239-565


2x3R-239-365


3R Concept WEDMing in Sodick 280

2x3R-200.3J-1










3R-200.3J-1 x2


3R Concept WEDMing in Sodick 453 W






•

3R Concept WEDMingin Sodick 654


3R-218/20 Supports 3P amovibles,3 mâchoires 25 mm, supports etdetails de serrage.


3R-218/20 3P set with 3 adjustable holders,3 jaws 25 mm, supports andclamping details.


3R-218/20 3P Set mit 3 justierbaren Haltern,3 Schnauzen 25 mm, Anschlägenund Klemmteilen.


3R-218/20 Supporti 3P restrabili, 3 ganasce25 mm, supporti e dettagli difissaggio.

Additional suggested tooling:Weitere zu empfehlende Teile: 3R-242S, 3R-242.82S, ,3R-243.2, 3R-243J, 3R-261,3R-261.1

Equipement additionel conseillé:Attrezzatura supplementare consigliato:

• One hole must be drilled andthreaded with M8.


2x3R-200.6J-1


System 3R International AB Tel: +46 8 620 20 00 homepage: www.system3r.com Sorterargatan 1, 162 50 Vällingby Fax: +46 8 384516 http://www.system3r.se Sweden

WEDMing with S3R

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System 3R’s Customer Services is uniquely positioned to help you maximize the availability, value, precision and productivity of your System 3R equipment. Our cost-effective, customer-centric and expert services put your success at the center, ramp up your productivity and ensure predictable, uninterrupted uptime. System 3R’s service engineers are your expert partners for a wide range of success-triggering services.

For more info ask your local System 3R dealer.

For contact details, please refer to: www.system3r.com.

+ Ensuring productivity.

+ Reducing running costs and wasted parts.

+ Maximizing the return on your System 3R investments.

+ Extending the product lifetime of your System 3R equipment while maintaining optimum precision.

+ Ensuring robot cell safety satisfies present machine directives.

Optimize the uptime of your equipment with our Customer Services

sodick wire edm‘s & system 3r tooling machine table layout...base a coda di rondine 370 mm...

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