smashing quality limits with digital transformation · smashing quality limits with digital...

www.ats-global.comThe Independent Solution Provider for Smart Digital Transformation

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Smashing Quality

Limits with Digital

Transformation

by Ralph MarshVP ATS US/CA


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ATS a Global Company

• 30 Years leadership in Smart Automation, Quality and IT Excellence Solutions

• Double digit growth year on year.

• 1000+ people (>85% Consultants + Technical)

• 4000+ customers worldwide

• Selected as MOM solution provider in Gartner Market Guide

ATS Canada

ATS USA

ATS Australia

ATS UK

ATS Spain

ATS Belgium

ATS GermanyATS Netherlands

ATS Austria

ATS Czech Republic

ATS Mexico

ATS South Africa

ATS Singapore

ATS Turkey

ATS Italy

ATS IrelandATS China

ATS Hong-Kong

ATS India

ATS Indonesia

ATS Macedonia

Automation & IT MES / MOM PLM Quality ManagementSupply Chain Management

Smart Manufacturing Industry 4.0


Recall 100 million inflatorsTakata has filed for bankruptcy


Recall All Galaxy Note7 Devices> $3 Billion cost


Recall 6.4 Million tires> $500 Million cost


The Cost of Poor Quality

Waste, scrap and rework

Warranty claims

Complaints and returns

management

Loss of reputation and brand image

Customer dissatisfaction and loss of

loyalty

Indirect

costs

Direct

costs


Evolution of Quality Management

Industrial

Engineering1920

Quality

Control1940

Statistical

Process Control1960

Quality

Systems1980

Lean &

Six Sigma2000

Digital

Quality2020


Transformation in Quality Processes-

Inspection

Digital/ Paperless

Inspection

Automated Visual

Inspection

Automated

workflow

management

Integration

with PLM

Traditional/ Paper-based Inspection Modern Inspection Processes

Inspection

Data Analytics


Transformation in Quality Processes-

Cognitive Inspection

Images captured

Defects

compared

Real-time monitoring

Store

Machine

Learning

system

Match

Reduce inspection costs while improving

process throughput

Reduce Inspection Time

Employ cognitive and human expertise to

attain the highest confidence levels of defect

detection

Easily deploy across manufacturing

processes via cloud and edge technologies

Increase consistency of defect detection and

classification


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Paperless Quality Inspection at Toyota

75%Reduction in

average defects

per month

• Lesser resources involved with quality data gathering

and reporting with higher data accuracy

• Real-time feedback to responsible areas causing defects


Dimensional Quality Data Challenges

Heterogeneous

Data silos

Comparing Product to

Original Design

Anticipate Assembly

fit Issues

Managing complex

and diverse data

Right information to

right people at right time

CMM data is typically spread and

isolated in different pockets

Translating design specifications to

manufactured product

Understand in-advance if two parts will fit

together and prevent assembly issues

Data is collected in a multitude of formats

and at all phases of the product lifecycle

Precise information with access

control with actionable insights

Dimensional

Quality

challenges


A New Dimension in Dimensional Quality

Data Normalization Intelligent Data Engine Data at fingertips


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Data NormalizationData Normalization Intelligent Data Engine Data at fingertips

Consolidate all

Measurements

Standardize data

format

Data

Accessibility-

‘View’ your data


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Navigate through

your data

Intelligent Data Engine

Data Normalization Intelligent Data Engine

Data at fingertips

Simulate a virtual

iterative alignment

Statistical

Engine

Refine data results

for root cause

analysis

Predictive analysis

to check assembly

conditions

Complex analysis-Assembly Fit, Datum

Realignments, SPC,

CPK, PPK

Data Normalization Intelligent Data Engine


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Data on your FingertipsData at fingertipsData Normalization Intelligent Data Engine

Advanced Data Drill-down and

Realtime insights

Track Quality Metrics

Improvement Feedbacks

Access Rights-Data integrity

Notifications

Reports, Dashboards

and Statistics to-

✓ Right Actions

✓ Right People

✓ Right Time

✓ Right Place

✓ Right Quantity

✓ Right Format


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Manufacturing Technology Landscape

for Integrated Quality Management

Reduce Total Cost of

Ownership

Break data silos

Streamline data from

OT and IT systems

Enable and foster

innovation

Enable collaboration among

the different systems


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Realize the Factory of the Future Today

Predictive

Maintenance

Planning and

Scheduling

Cognitive QualityQuality

Management

Manage

Production

Data Visibility


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Improvements in Manufacturing Efficiency

by leveraging Digital Quality Tools


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The Independent Solution Provider for

Smart Digital Transformationour experience, your success

Thank You

Ralph Marsh

[email protected]

+1 408-838-8951

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smashing quality limits with digital transformation · smashing quality limits with digital...

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