smartroc c50 - ineko podshop 3455 01… · the unique design of the coprod head eliminates the rod...
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SMARTROC C50Surface drill rig for selective mining, aggregate quarrying and limestone quarryingHole diameter: 90–140 mm (3 1/2 – 5 1/2”)
SMARTROC C50
MAIN BENEFITS
The superior precision in the drilling gives you optimal blasting results, increased safety and quality in the whole operation.
The low fuel consumption, the low amount of energy losses and the long service life reduces your total running cost.
The outstanding performance of the SmartROC drill rigs gives you what it all comes down to in the end: productivity and profitability.
POWER AND PRECISION. PURE PERFECTIONWITH THE ATLAS COPCO SMARTROC C50 YOU GET THE BEST OF TWO WORLDS. SMARTROC C50 COMBINES HIGH PENETRATION RATES WITH SUPERIOR HOLE QUALITY IN THE MOST CHALLENGING CONDITIONS.
Progressive drilling control especially for COPROD
Fewer hoses and couplings making maintenance easier
The fully-automated drill cycle allows you to reach desired hole depth while drill tubes are added and extracted automatically.
Equipped with the powerful, endurable and proven COP 3060CR rock drill
Efficient hydraulic system, provides a small hydraulic tank, short hoses and easy troubleshooting.
Ergonomic cabin with good visibility and noise insulation
The outstanding precision of the COPROD system gives you optimal blasting results, increased safety
and a sustainable outcome in the whole quarrying and surface mining operation
4.5 meter COPROD sections for minimized rod handling time
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SAFETY, EFFICIENCY AND PRODUCTIVITY IN EVERY DETAILSMARTROC C50 IS DESIGNED DOWN TO THE SMALLEST DETAIL TO GIVE YOU THE SAFEST, FASTEST AND MOST EFFICIENT SURFACE DRILL RIG. THANKS TO THE PROVEN COPROD TECHNOLOGY SMARTROC C50 WILL PERFORM EVEN UNDER THE MOST DIFFICULT CONDITIONS.
+ PLAN YOUR WORK, WORK YOUR PLANWith the SmartROC C50, you’re in complete control. The drill cycle is fully-automated to make sure you drill as planned. Rods are added and extracted automatically to reach the desired depth. This provides
consistency to the operation and the rig is less dependent on the operator. The automatic feed alignment ensures that you always maintain
the desired angle when drilling, which is crucial for optimum blasting results. In short, the SmartROC C50 delivers consistent results you can rely on, shift after shift.
+ ROC MANAGER AND HNS IMPROVES YOUR PROCESS With the easy-to-use ROC Manager office software, you plan the blast for best outcome. It gives you outstanding information when it comes to planning and controlling your operations. In conjunction with our
optional Hole Navigation System (HNS), it enables you to easily plan the next bench and quickly make it available for the rig. The rig reports
back to you in the form of log files. Having the right data and specific information on hand, helps you make smart decisions that can improve
your entire quarrying or mining process.
ATLAS COPCO SERVICEEven the best equipment requires regular service to ensure optimal performance. Atlas Copco pro-vides service solutions to safeguard the optimal relationship between productivity, availability and operational cost. Atlas Copco Mining and Rock Excavation Technique has over 3 300 technicians located in over 80 countries. By combining Atlas Copco genuine parts with the service provided by a certified Atlas Copco technician, you’ll have a winning combination regardless of where in the world you operate.
+ SUPERIOR HOLE QUALITYThe COPROD drill strings offer the possibility to select the most efficient
outer diameter of the drill tube. With the SmartROC functionality you can also adapt the flushing capability to the selected hole diameter and not risk destroying the hole walls by over-flushing, nor risking getting stuck
due to low flushing capability. By the smooth joints of the drill string the flushing air speed will be the same through the bottom to the top of the hole to secure fully straight and smooth hole walls. By adapting the flushing air,
you´re not only saving fuel - you also wear less consumables.
THE SECRET OF COPRODCOMPARED TO TRADITIONAL DRILLING METHODS, OUR COPROD SYSTEM HAS A LONGER SERVICE LIFE. IT’S ALSO THE MOST EFFICIENT WAY OF ENERGY TRANSFER, AS THE UNIQUE DUAL STRING DESIGN ALLOWS MORE ENERGY TO BE TRANSFERRED TO THE DRILL BIT THROUGH THE JOINTLESS INNER RODS.
Inside each rigid, threaded pipe section is an impact rod furnished with stop lugs to keep it in place. The COPROD sections are joined together via the drill-pipes.
Since the drill-pipes transmit rotation force only, all negative effects due to the transmission of impact energy through the threads are eliminated entirely. The result is high impact power with minimal wear. Since the outer pipes are smooth and flush along the entire length of the drill string, it is almost impossible for jamming to occur. The unique design of the COPROD head eliminates the rod guide and reduces air passage in the bit spline area to an absolute minimum. This prevents shank breakage, while the improved airflow reduces clogging of the bit. The drill bit is made of a new grade of steel with high impact and fatigue strength. In combination with the system’s low air pressure of only 12 bar, less airflow in the annulus space results in up to 50% longer life.
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TECHNICAL SPECIFICATIONS
• Crawler type two speed undercarriage with track oscillation system
• Caterpillar turbo charged diesel engines• Atlas Copco screw type compressor• Hydraulic cooling system for 50 °C ambient
temperature• Combined warning sound and warning light
• Fixed boom system• Hydraulic chain feed system with hose guide• Hydraulic rock drill/COP 3060CR• Rock drill lubrication system• Progressive COP Logic• Toe-hole drilling system
• Carousel type rod handling system• Hydraulic breakout table with double drill steel
support and movable dust collector hood• Double hose drum• Dust Collection system
• ROPS and FOPS approved with rubber vibration dampers
• Rig inclination indicator• 2 x wipers with washer• Rear view mirror• Clear laminated glass (front and roof windows)
• Fire extinguisher, 6 kg (13 lbs) dry chemical type ABE class III type
• Clear toughened glass (side and rear windows)• Outlet socket, 24 V• Fully adjustable operator’s seat• Prepared with speakers for CD-radio or DVD radio
• Adjustable foot rest• Combined front mounted platform/tool box• Cabin light• Electric combined engine/inclination/hole depth
instrument in main computer display
MAIN COMPONENTS
SAFETY CABIN
Atlas Copco C146-07, screw type compressor Metric ImperialWorking pressure, max 12 bar 174 psiFAD at normal working pressure 223 l/s 472 cfm
COMPRESSOR FEEDHydraulic chain driven aluminium feed with hose guide and double drill steel support with movable lower guide/dust hood
Metric Imperial
Feed rate, max 0.9 m/s 177 ft/minFeed force, max 40 kN 8 992 lbfTractive pull, max 50 kN 11 240 lbfFeed extension 1 900 mm 6’ 3”Travel length 5 080 mm 16’ 8”Total length 9 500 mm 31’
CARRIERMetric Imperial
Tramming speed 3.2 km/h 2.0 mph
Track oscillation ±10°
Ground clearance 405 mm 16”
Rock drill Drill rig Impact power Hydraulic pressure, max Impact rate, max Torque, max Weight approx
COP 3060CR SmartROC C50 30 kW 41 HP 240 bar 3 481 psi 50 Hz 2 450 Nm 1 807 lbf/ft 395 kg 871 lb
HYDRAULIC ROCK DRILL
ENGINECAT C9, Caterpillar turbo charged diesel engine,Tier 3/ EU Stage IIIA Metric ImperialPower rating at 1900 rpm 242 kW 325 HPCAT C9.3, Caterpillar turbo charged, diesel engine, Tier 4 Final /EU Stage IV Metric Imperial
Power rating at 1900 rpm 242 kW 325 HP
Recommended hole range Metric ImperialSmartROC C50 CR 76, CR 89, CR 102 90 –140 mm 3½”– 5½”Hydraulic rod handling system for max hole depth, with 4.5 m (14’ 9” ) COPROD sectionsSmartROC C50 CR 76, CR 89 36 m 118’SmartROC C50 CR 102 31,5 m 103’ 5”
HOLE RANGE
Metric ImperialFilter area 20 m2 215 sq.ftNumber of filter elements 20 pcs 20 pcsSuction capacity at 500 mm 540 l/s 1 144 cfmSuction hose diam 127 mm 5’’Cleaning air pressure, max 7.5 bar 109 psiCleaning air consumption 2-4 l/pulse 0.06 - 0.12 cu.ft/pulse
DUST COLLECTOR DCT 200
Hydraulic oil cooler Metric ImperialMax ambient temperature 50°C 122°F
Pumps at 1900 rpmAxial piston pump (1) 160 l/min 42.3 US gal/minAxial pump (2) 120 l/min 31.7 US gal/minAxial pump (3) 40 l/min 10.6 US gal/minGear pump (4) 40 l/min 10.6 US gal/minGear pump (5) 40 l/min 10.6 US gal/minReturn and drainage filtersFiltration rate 10 µm absolute
HYDRAULIC SYSTEM
Metric ImperialHydraulic oil tank 100 l 36.4 US galHydraulic system, total 240 l 63.4 US galCompressor oil 52 l 13.7 US galDiesel engine oil 32 l 8.4 US galDiesel engine, cooling water 75 l 19.8 US galDiesel engine, fuel tank 400 l 105.7 US galTraction gear 3 l 0.8 US galLubrication tank (ECL) 23 l 6.1 US gal
VOLUMESVoltage 24 VBatteries 2 x 12 V, 185 AhAlternator 28 V, 105 AhWork lights LED type, front 4 x 3500 LumenWork lights LED type, rear 2 x 3500 LumenWork lights LED type, feed 2 x 5300 LumenWarning lamp and reverse buzzer
ELECTRICAL SYSTEM
AIR CONDITIONERMetric Imperial
Refrigerant R134aCooling capacity 5,5 kWFan suction capacity 125 l/s 265 cfm
L1
H1
9500
3030
5320
3600
330
2 500
Feed dumped Metric Imperial
Height (H1) 3 500 mm 10’ 8’’
Length (L1) 10 600 mm 34’ 9’’
HEIGHT AND LENGTHStandard unit excluding all options and drill steel Metric Imperial
SmartROC C50 20 300 kg 44 800 lb
WEIGHT
TECHNICAL SPECIFICATIONS
32°
95°
3 190
2 700
21°
13°
2 650
1 040
Feed swing anglesHorizontal reach (mm) Vertical reach (mm)
Carrier• Track chains with triple grouser pads• Hydraulic support leg• Hydraulic winch including wire with towing eye and
wire guides• Heavy duty air intake filters for engine and
compressor• Protection ahdn rails on top of canopy• Diesel driven engine heater• Insulated and heated compressor regulation system• Screw sampler device• Extra LED work lights• Electric fuel filling pump• Fast fuel filling system
Safety cabin• 10mm clear laminated front / 8 mm laminated side
/ 8 mm toughened, clear or tinted• 24mm clear laminated front / 8 mm laminated side
/ 8 mm toughened, clear or tinted• 10mm tinted roof window• Sun shade kit • Window wiper, right hand side
• Radio/CD or Radio/DVD • Combined warning sound and warning light –
BEACON type• Reverse camera with cab mounted monitor. May
also be used for monitoring DVD
Feed• Service winch with jib boom mounted on the feed• Wide feed foot• Thread lubrication, spray system
• Protective guard, according to EN16228
Water mist system• Water mist system with water pump and 400 l
water tank • Water mist system, insulated for arctic conditions,
with water pump and 400 l tank
Lubrication• Central lubrication system, type Lincoln • Artic hydraulic oil, VG 32 • Tropical hydraulic oil, VG 68 • Biological hydraulic oil, VG 46
Hole and inclination systems• GPS compass aiming unit• Laser plane receiver for hole depth • Hole Navigation System
Automation & Software • Measure while drilling• Rig Remote Access• Radio Remote Control (RRC)
Parts and Services products• ROC Care• COP Care
Delivered equipment, not mounted• Gas charging equipment (for rock drill)• First 50 hours service kit for compressor• Lubrication kit• RCS service tool box• Electrical tool kit
SELECTION OF OPTIONS
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COMMITTED TO SUSTAINABLE PRODUCTIVITY
We stand by our responsibilities towards our customers, towards the environment and the people around us. We make performance stand the test of time.This is what we call – Sustainable Productivity.
9851 3455 01b 2016-05 Ö
rebro, Sw
eden. Legal Notice ©
Copyright 2016, A
tlas Copco R
ock Drills A
B, Ö
rebro, Sw
eden. Any unauthorized use or copying of the contents or any part thereof is prohibited.
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equipment w
ith optional extras. No w
arranty is made regarding specifications or otherw
ise. Specifications and equipm
ent are subject to change without notice. C
onsult your A
tlas Copco C
ustomer C
enter for specific information.
www.atlascopco.com